User manual KANTECH KT-300

KT-300 Door Controller Installation Manual DN1315-0707 Table of Contents Pre-Installation Information .......................................................................................................................... 1 Copyright Info ..........................................................................................................................................................1 Safety Instructions................................................................................................................................................... 1 Components Required to Install KT-300 ...............................................................................................................1 Technical Support ...................................................................................................................................................1 KT-300 Compliance Specifications.............................................................................................................. 2 FCC & IC Compliance .............................................................................................................................................2 CE Compliance Notice ............................................................................................................................................2 UL Compliance Notice .............................................................................................................................................2 Overview ...................................................................................................................................................... 3 Technical Specifications .............................................................................................................................. 4 Electrical Specifications............................................................................................................................... 5 KT-300 Controller and Accessories ............................................................................................................. 5 Installing the KT-300 .................................................................................................................................... 6 Physical Installation .................................................................................................................................................6 Earth Grounding ......................................................................................................................................................6 Door Locking Devices .............................................................................................................................................6 Hooking Up Inputs ...................................................................................................................................................7 Readers and Keypads .............................................................................................................................................7 Relay Controlled Outputs ........................................................................................................................................7 Auxiliary Outputs .....................................................................................................................................................8 Tamper Protection ...................................................................................................................................................8 Connecting the KT-300 ................................................................................................................................ 8 Connecting to the RS-485 Bus................................................................................................................................ 8 Connecting the Master Controller to the Host PC ...................................................................................................9 Powering the KT-300 ................................................................................................................................. 10 Installing Combus Modules ....................................................................................................................... 10 Introduction to Combus Modules ...........................................................................................................................10 Combus Specifications ..........................................................................................................................................10 Combus Repower (If Required) .............................................................................................................................10 Module Housing Cabinet .......................................................................................................................................11 KT-PC4108 - 8-Zone Input Expansion Module .......................................................................................... 12 KT-PC4108 Introduction ........................................................................................................................................12 KT-PC4108 Specifications ....................................................................................................................................12 Unpacking the KT-PC4108 Module .......................................................................................................................12 Mounting the KT-PC4108 Module .........................................................................................................................12 Installation and Wiring ...........................................................................................................................................12 Assigning the Module ............................................................................................................................................12 KT-PC4204 - 4-Relay and Additional Power Supply Module .................................................................... 13 KT-PC4204 Introduction ........................................................................................................................................13 KT-PC4204 Specifications ....................................................................................................................................13 Assigning the KT-PC4204 Module ........................................................................................................................14 KT-PC4216 - 16-Zone Output Expansion Module ..................................................................................... 14 KT-PC4216 Introduction ........................................................................................................................................14 KT-PC4216 Specifications ....................................................................................................................................14 Assigning the KT-PC4216 Module ........................................................................................................................15 KT3-LCD - Kantech LCD Time & Date Display Module ............................................................................ 15 KT3-LCD Introduction ............................................................................................................................................15 KT3-LCD Specifications ........................................................................................................................................15 Assigning the KT3-LCD Keypad ............................................................................................................................16 Troubleshooting Communication Problems ............................................................................................... 16 Default Initialization ...............................................................................................................................................16 How to Use the Default Initialization (Hard Reset) ................................................................................................16 VITAL LED status indications ................................................................................................................................16 KT-300 Controller Maintenance Recommendations .................................................................................. 17 KT-300 Wiring Diagram (North America Version) ..................................................................................... 18 KT-300 Wiring Diagram (EU Version) ....................................................................................................... 19 KT-300 Door Controller Installation Manual Pre-Installation Information To the Installer: If you are familiar with the installation, you can use the checklist with the symbol. Copyright Info © 2007 Tyco Safety Products, Canada, Ltd. All specifications were current as of publication date and are subject to change without notice. Kantech and the Kantech logo are trademarks of Tyco International Services AG or its affiliates in the U.S. and/or other countries. Safety Instructions ONLY SERVICE PERSONEL WILL INSTALL AND MAINTAIN THE KT-300. Service personnel must have appropriate technical training and experience necessary to be aware of the hazards to which they are exposed and of measures to minimize the danger to themselves or other persons. The connection to the mains supply must be made as per local authorities rules and regulations: in the UK as per BS6701. Provide an appropriate disconnect device, as part of the building installation. Where it is not possible to rely on the identification of the NEUTRAL in the AC MAINS SUPPLY, the disconnecting device must disconnect both poles simultaneously (LINE and NEUTRAL). If a knockout is removed during installation, it is the installer's responsibility to ensure that the same degree of protection is provided for the cabinet by the use of bushings, fittings, etc. Secure the metal cabinet to the building structure before operation. Internal wiring must be routed in a manner that prevents: · Excessive strain on wire and on terminal connections; · Loosening of terminal connections; · Damage of conductor insulation. The power supply must: · Be permanently connected, fail safe, with double or reinforced insulation between primary and secondary circuits. · In EU countries it must meet the applicable requirements of the Low Voltage Directive and protected as per EN60950 requirements. · In other countries, it must be of approved type acceptable to local authorities. The ground connection must be provided via the TERMINAL BLOCK at the PE (IEC 60417-5019 symbol) marked connection. It is the end-user and/or installer's responsibility to ensure that the disposal of the used batteries is made according to the waste recovery and recycling regulations currently applicable. It is the installer's responsibility to provide protection against a short circuit on the input (bridge rectifier, C2, etc.). Components Required to Install KT-300 · KT-300 Controller with accessory kit · AC transformer 120/220 VAC/16 VAC, 40 VA, class 2* · One 12 volt battery 7 A/h* · Ground clamp* A visual inspection should be made when unpacking the KT-300. Any missing item/part or damaged component should be reported immediately. *Not included Technical Support For technical assistance with the KT-300 and other Kantech products, contact technical support, Monday to Friday 8:00 AM to 8:00 PM (GMT -5:00) · Toll-Free phone (US & Canada): 1 (888) 222-1560 · Phone: +1 (450) 444-2030 · Fax: +1 (450) 444-2029 · Internet: www.kantech.com · E-mail: kantechsupport@tycoint.com DN1315-0707 1 KT-300 Compliance Specifications FCC & IC Compliance This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received including interference that may cause undesired operation. This class B digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations. The KT-300 is also compliant with EN55022:1994, amendment 1:1995, Class B. CE Compliance Notice This equipment has been tested and found to comply with the limits of EN 50130-4: 1995. This equipment is designed to be used in an environment that meets a maximum pollution degree of 2 and over voltages category II - NON HAZARDOUS LOCATIONS, indoor only. The equipment is FIXED and PERMANENTLY CONNECTED. It must be installed in a metal cabinet by service personnel only. Service personnel is defined as: Persons having the appropriate technical training and experience necessary to be aware of hazards to which they are exposed in performing a task. UL Compliance Notice To comply with UL listings, the following requirements must be met: · Use of a UL listed computer · Use of UL listed readers (Wiegand 26 and 34 bits, mag stripe 26 and 34 bits, have been tested and found to comply) · Use of a UL recognized tamper switch on every housing cabinet for the KT-300 · Do not use the SmartLink option · Use the Kantech IP Link Enhanced Ethernet Device · Us the KT3-LCD module on each KT-300 controller (should be installed near the controller) · Do not use a 220 V transformer (not UL listed) · Use only UL listed cables · Use only UL listed adaptors · Use only a UL listed transformer such as Kantech TR1640P/UL or DSC PRD1640 · Use Kantech BD7-12 battery NOTE: Backup battery provides operation of up to 12 hours but has been tested only 4 hours per Section 33 of UL294, fifth edition. NOTE: All circuits are power limited. 2 DN1315-0707 KT-300 Door Controller Installation Manual Overview The KT-300 will operate with the EntraPass software Innovative and Powerful The Kantech KT-300 Door Controller is designed to meet the highest standards of access control and point monitoring applications. Downloadable Firmware The firmware program, stored in the controller's flash memory, is updated without changing the memory chips. The firmware program can be uploaded from any EntraPass workstation. Speed selection - Fast! Up to 115,200 Bauds The KT-300 automatically detects the site communication speed set by EntraPass. Trouble and Reporting The KT-300 constantly supervises battery condition and reports "Low battery" or "No battery" status to the EntraPass system. Power outputs are supervised and individually protected against short-circuits and surges by self-resetting PTC. Locking devices are also supervised for short and open circuits. Built-in Combus Expansion The KT-300 supports expansion modules to add inputs, outputs and an LCD time and date display for Time & Attendance purposes. KT-PC4108 - 8-Zone Input Expansion Module KT-PC4204 - 4-Relay and Combus Additional Power Supply Module KT-PC4216 - 16-Output Expansion Module KT-3LCD-LCD Time and Date Display for Time & Attendance Functions DN1315-0707 3 Technical Specifications Specification AC power Battery back-up Operating temperatures Cabinet Dimensions (H-W-D) Cabinet Weight PCB dimension Reader types Reader power output Monitored points Points maximum wiring Door strike power Auxiliary outputs Relay controlled output Auxiliary power output Communication ports Communication speed Firmware Flash memory RAM memory Network autonomy Certifications / Listing 16VAC, 40VA, class 2 transformer 1battery 12VDC, 7Ah, supervised, provides up to 12 hours of operation, Kantech BD7-12 battery tested for 4 hours standby for UL294 From 2°C to 40°C (35°F to 110°F) 29.9 cm x 28.8 cm x 7.7 cm (11-3/4" x 11-3/8" x 3") EMT 1.9 cm (3/4") 2.4 kg (5.4 lbs) 18.3 cm x 12.18 cm x 5.20 cm (7-1/4" x 4-3/4" x 2-1/16") Wiegand, proximity, bar code, magnetic, integrated keypad and others 12 VDC and 5VDC @ 175mA max, protected and supervised 8 monitored points, NO/NC, w/without EOL's (expandable to 16), use UL recognized tamper switch on cabinet housing to conform with UL 294 AWG #22 - 600 meters (2,000 feet) 12 V DC, 250mA max each, supervised 4 outputs, 25mA max each, open collector 2-relay controlled outputs, 25mA max each. Open collector to ground (use form "C" relays Kantech #KT-RM1 if needed) 11.5 to 13.85 VDC @ 175mA max, protected and supervised RS-232, RS-485 and Combus Up to 115.200 baud (automatic detection) 128 K 128 K (512 K unit available) Protected by a lithium battery Distributed data and processing CE, FCC, UL294 listed Description 4 DN1315-0707 KT-300 Door Controller Installation Manual Electrical Specifications VOLTAGE OUTPUTS Lock Outputs (12 VDC) Auxiliary Power (11.5 to 13.85 VDC) Reader 5 VDC and 12 VDC Combus Battery Charging (12 VDC) MAXIMUM CURRENT 500 mA (250 mA each) 175 mA 175 mA 500 mA 250 mA ABSOLUTE COMBINED MAXIMUM 1.5 A OPEN COLLECTOR OUTPUTS LED (door 1 & 2) Buzzer (Buz, door 1 & 2) Controlled Relay 1 & 2 (RL1 & RL2) MAXIMUM CURRENT 25 mA (each) 25 mA (each) 25 mA (each) KT-300 Controller and Accessories Kantech Model KT-300/128K KT-300/512K KT-300PCB/128 KT-300PCB/512 KT-300ACC KT-PC4108 KT-PC4204 KT-PC4216 KT-RM1 KT3-LCD KT-300CAB KT-4051CAB KT-LOCK KT-TAMP TR1637W/CSA TR1640P/CSA TR1640P/UL TR1640W-220 VC-485 or USB-485 Description Door controller with 128K memory including KT-300CAB, KT-300ACC and KT-LOCK Door controller with 512K memory including KT-300CAB, KT-300ACC and KT-LOCK KT-300/128K PCB only and KT-300 ACC KT-300/512K PCB only and KT-300 ACC (not UL listed) Accessory kit including: 2 X 1.0k ohm, 10 x 5.6k ohm, 2 x 120 ohm, PCB standoffs, lock hole cover, ground wire and screwdriver 8-zone input expansion module for KT-300 4-Relay and Combus additional power supply module for KT-300 16-Output expansion module for KT-300 External isolation relay SPDT for KT-300 output (RL1/RL2) (not UL listed) Time & date LCD display unit for KT-300 KT-300 black metal cabinet including KT- LOCK Standard black metal cabinet for KT-PCxxx modules (order keylock separately) Keylock for KT-300CAB/KT-4051CAB metal cabinet (2keys/same as KT-200) Tamper switch for KT-300CAB/KT-4051CAB metal cabinet Transformer, Wire-in, 110V/16V (37VA) CSA (not UL listed) Transformer, Plug-in, 110V/16V (40VA) CSA (not UL listed) Transformer, Plug-in, 110/16V (40VA) UL or DSC PTD1640 www.dsc.com Transformer, Wire-in, 220V/16V (40VA) CE (not UL listed) Multi-function communication interface DN1315-0707 5 Installing the KT-300 Physical Installation Check for ideal indoor location. Stay away from electrical or communication devices. The KT-300 Controller cabinet has been designed to be mounted on a wall without any additional enclosures. The cabinet is large enough to accommodate the battery backup supply and the necessary wiring connections for most applications. EMT (Electrical Metallic Tubing) conduit knockouts are provided in 2.2 cm (7/8") on all sides of the cabinet. The cabinet should be mounted indoors, in a secure location providing normal temperature and humidity, leaving 23 cm (8") clear space around all sides and a minimum of 33 cm (13") clear space in front of the cabinet. The location should be easily accessible for servicing the equipment and it is recommended that controllers be located close to the controlled doors. Controllers must be located at a minimum distance of 2 m (6 feet) from any high voltage equipment or wiring and from electrical equipment susceptible of generating electrical interference, at a minimum distance of 1 m (3 feet) from telephone equipment or lines, and at a minimum of 8 m (25 feet) from any transmitting equipment. Physical access, using keys, on controlled doors must be provided so that the KT-300 can easily be accessed for servicing in case of malfunction. Earth Grounding AWG#18 grounding wire to EGND. Since the KT-300 uses high performance communication, proper grounding must be provided to ensure proper operation. An AWG#18 single conductor copper wire must be used to ground each controller to good earth ground as per the local electrical code (be careful of ground loops). The ground clamp should be located below any other ground. It is also recommended that you install an AWG#18 single conductor copper wire between each controller. Door Locking Devices Connect door locks to + and LK1- (+ and L2-) Maximum 250mA @ 12 VDC per output Check for local "magnetic lock" regulations LK1-, LK2- and + terminals are located on the bottom left to the KT-300 terminal strip. The locking device outputs are controlled according to the end-user programmed parameters for allowing access to or unlocking doors according to schedules and access levels. These door locking device outputs can operate DC powered locking devices such as electromechanical strikes and can be configured to operate fail-safe or fail-secure (normal or reverse action). Maximum DC current for each lock output is 250 mA. NOTE: Use 1K ohm EOL (End-Of-Line resistor) between + and LK- if not used. This resistor is already included within the controller packaged box (KT300ACC). WARNING: Controlled door locks may be governed by regulatory bodies and should always be installed according to local regulations. In most instances, there are strict limitations to installing fail-secure devices and fail-safe locking devices such as magnetic locks or other similar locking devices on doors used as emergency exits. 6 DN1315-0707 KT-300 Door Controller Installation Manual Hooking Up Inputs Connect devices to inputs 1 to 8. Resistors (included with KT-300) for all inputs 5.6K ohm (if selected). The KT-300 has an on-board capability of monitoring 8 input points (expandable to 16 if KTPC4108 module is used). Each input is supervised with or without end-of-line resistors (5.6K ohm). The maximum distance of one line is 600m (2,000 feet) with AWG#22. NOTE: Inputs can be defined with: none or one EOL (End-Of-Line) resistor according to your EntraPass software settings. Inputs 1-2 are automatically reserved for the first controlled door. The contact is assigned input 1 and the associated request-to-exit detector as input 2. Inputs 3 and 4 are automatically reserved for the second controlled door. The contact is assigned input 3 and the associated request-toexit detector as input 4. There is no obligation to follow these rules but this standard convention facilitates servicing. Readers and Keypads READER CONNECTION TERMINAL WARNING Connection the red wire lead (or power lead) of a 5 VDC reader to the 12 VDC terminal may damage the reader. See your reader installation procedure for proper power connection. Up to 2 readers can be connected to a KT-300. They can be installed on one door to control both entry and exit or on two separate doors operating independently to control one-way access. The distance between the readers and the KT-300 controller varies by reader type (please consult the installation manual for details). Auxiliary outputs provide visual and/or audible access operation feedback at the controlled door. Outputs "OUT DOOR 1 LED & BUZ" are used for the first door and "OUT DOOR 2 LED & BUZ" are used for the second door. The 12 VDC auxiliary power can also be used to power low current audible devices usually located at the controlled door. Relay Controlled Outputs Connect controlled outputs to low voltage devices (25 mA max). Add external relays for high voltage devices (optional - Kantech # KT-RM1). The KT-300 provides two controlled outputs -RL1 & RL2 (open collector to ground-current limited to 25 mA). Use a KT-RM1 (optional) to switch larger currents or voltages or to supply a dry contact. Can be expanded up to 16 controlled outputs when using a KT-PC4216 module. This module allows a maximum of 16 outputs and a maximum of up to 50 mA per output. SInce the KT-300 only supports 500 mA, a power supply module can be used to provide an additional 1 A to the Combus. NOTE: If you are using a KT-PC4204 in "repower" mode and other KT-PC4216 modules that are assigned as relays 1-16 are also connected to the same loop, do not use relay 1 of those modules or relay 1 of the KT-300 Door Controller (see the Combus Repower section for more information). DN1315-0707 7 Auxiliary Outputs Connect auxiliary outputs to readers and local warning devices. Auxiliary outputs are used for visual and audible signals. They can be activated according to schedules, input conditions or events and local alarms. Auxiliary outputs "OUT DOOR 1 & 2 LED" provide visual feedback of access operation, and auxiliary outputs "OUT DOOR 1 & 2 BUZ" can activate audible warning devices, such as T-REX, to signal door alarms. Tamper Protection Install tamper switch on cabinet (Kantech #KT-TAMP). A tamper switch must be installed on the unit to detect unauthorized cabinet opening. The normally closed tamper switch is connected to an input (choose an unused input (5 to 8) as tamper input or any other unused inputs on the KT-PC4108 module (if used)). NOTE: The tamper switch is required for a UL listed installation. Connecting the KT-300 Connecting to the RS-485 Bus Connect RS'485 cable to X1+, X1- and GND. If not using VC-485 or USB-485: connect a 120 ohm end-of-line resistor on the first/last KT-300 (X- & X+). If using VC-485 or USB-485: connect a 120 ohm end-of-line resistor on the last KT-300 only (X- & X+). Controllers are linked together through their RS-485 connectors. The maximum communication loop length is 1.2 kilometers (4,000 feet) using appropriate cabling. Connecting several KT-300 controllers at a single point is not acceptable nor are splitters or "spider web networks." The RS-485 communication loop should be wired with Ethernet Category 3 double twisted pair network cable (see cable specifications Belden 1227A, or equivalent). The RS-485 loop can operate from 1,200 to 115,200 bauds under normal conditions. Intermittent communication problems or erratic operation may require network speed drops to 9,600 or 19,200 Bauds. Varying the network speed does not perceptibly change the operation speed of the system. Usually, most installations should be set to 19,200 Bauds. Important: · · Without a VC-485 or USB-485: Connect a 120 ohm end-of-line resistor between terminals X1- and X1+ of the first and last KT300. With a VC-485 or USB-485: connect a 120 ohm end-of-line resistor between terminals X1- and X1+ of the last KT-300. No need to connect on the first KT-300 since the VC-485 contains an end-of-line resistor. NOTE: To learn more about USB-485 wiring, refer to the USB-485 Installation Sheet, DN1482. 8 DN1315-0707 KT-300 Door Controller Installation Manual Connecting the Master Controller to the Host PC Connect flat cable from KT-300 to the PC. From 0 to 30m (0 to 100 feet): If the local master controller is located less than 30m (100 feet) from the host computer, use the on-board RS-232 RJ12 jack and the supplied flat cable. From 30m to 60m (100 to 200 feet) Since the master controller can be located up to 60m (200 feet) from the host computer, an extra 100 feet cable can be added to the existing cable. NOTE: If you plan to locate the host PC more than 30m (100 RS-232 WITHOUT VC-485 KT-300 X1+ +12V GND +5V EGND X1READER PWR RS485 VITAL RJ12F CBLK-20 MAX 60 M (200') P3 DB9F (740-1021) DB25F (740-1011) C 8 LED BUZ RL1 LED BUZ RL2 OUTDOOR 2 OUTDOOR 1 RS-485 WITH VC-485 An optional VC-485 must be used when the PC is located more than 60m (200") from the master controller V+ = 5-14 VDC VC-485 RS-232/RS-485 CONVERTER ORANGE ORANGE WHITE feet) away from the controller, be sure to use a VC485 interface. Otherwise, reduce the communication speed to a minimum to avoid data loss. From 60m to 1.2 km (200 to 4,000 feet) If the master controller is located more than 60m (200 feet), an optional VC-485 multi-function communication interface must be used. It can also be used when running a communication cable in areas unusually high in electrical noise. NOTE: The host computer is used to program the KT-300 CABLE DESCRIPTION: UNSHIELDED TWISTED PAIR DATA CABLE, 24 GAUGE ETHERNET GRADE 3, 2 PAIR, BELDEN #1227A BLUE BLUE WHITE TB2 EGND X1- X1+ +12V GND +5V WHT RED BLACK +5V READER PWR ORANGE RS485 DB25 (740-1012) OR DB9 (740-1022) CABLE DESCRIPTION: 1.2 METERS (4") AWG#26, 6 WIRES, INCLUDED WITH VC-485. (MAX LENGTH 60 METERS (200")) ORANGE WHITE BLUE BLUE WHITE Controllers. KT-300 KT-300 *NOTE: CONNECT A 120 OHMS END OF LINE RESISTOR ON THE LAST KT-300 TB1 S/N 16V AC +12vAUX LK1- + LK2LOCK 12V Over Corporate Network (LAN) If the master controller is used in a LAN-enabled corporate setting, use TCP/IP-to-RS-232 converter (such as the Kantech IP Link or the Lantronix UDS-1100 communication interface) to connect the controller to the corporate network. This method uses existing wiring for data exchange between EntraPass and the controllers. The diagram on the left shows how to connect a DB-9 to RJ-12 flat cable between the master controller and the converter. Consult Application Note DN1506 to learn how to set up the communication interface. For remote sites If the master controller is used in remote areas, modems must be used to send and receive access control data over telephone lines. For this application Kantech supports US Robotics 56K external Sportster modems at both ends of the communication line. As shown on the right, a modem connects to the master controller only using a DB25 to RJ-12 flat cable. For dial-up communication settings via software, refer to your communication settings. EntraPass Dial-Up Setup with KT-300 EntraPass Gateway US Robotics Sportster External 56k Part# DU-MODEM-RS Adaptor modem to KT-300 (DB-25) Part #740-1035 Phone Jack Remote Modem Dipswitch Settings 1, 6 UP US Robotics Sportster External 56k Part# DU-MODEM-HOS Phone Jack Flat cable Part #CAB-15 Phone Line VITAL Host Modem Dipswitch Settings 1, 2, 6 UP RJ12 CONNECTOR Phone Jack KT-300 MASTER (Optional Host Modem to receive alarms only) DN1315-0707 9 Powering the KT-300 Install 120 / 220VAC / 16VAC, 40 VA, class 2 transformer. Place battery in cabinet. Power the KT-300 controller. The KT-300 Controller must be powered by a 16VAC/40VA class 2 wire-in or plug-in transformer. After you have completed all the necessary steps, you may power the KT-300 Controller. Connect AC power and connect the battery. Once powered, check the VITAL LED status indicator to determine the status of communication and other vital parameters. Consult the troubleshooting section for VITAL LED behavior identification. If the AC supply is removed, the 12 Volt 7 A/h led-type backup battery will support normal operation for up to 12 hours if fully charged. Internal battery verification will cutoff battery power if the battery voltage level falls below 9.5 Volts. NOTE: The KT-300 Controller will not start on battery alone. NOTE: Power should only be applied to the unit when all connections are completed and RED BLACK BAT AC LED KT-300 TB1 16V AC +12vAUX LK1- + LK2- RED BLK YEL GRN LOCK 12V COMBUS PLUG-IN ALSO AVAILABLE DO NOT CONNECT TO RECEPTACLE CONTROLLED BY A SWITCH 120 / 220 VOLTS 40VA CLASS 2 (WIRE-IN) tested. SEALED RECHARGEABLE BATTERY 12 VOLT 7 AMP/h KANTECH PART # KT-BD7-12 12 V BATTERY 7Ah MAXIMUM Installing Combus Modules Introduction to Combus Modules The Combus terminals on the KT-300 Controller are used to connect expansion modules to add more inputs, outputs, relays and LCD time and date display. The four Combus terminals of the main panel must be connected to the four Combus terminals or wires of all modules. Four expansion modules can be connected to KT-300's Combus (more specifications on each of these modules can be found later on in this document.): · KT-PC4108 - 8-Zone input expansion module · KT-PC4204 - 4-Relay/Power supply expansion module · KT-PC4216 - 16-Zone output expansion module · KT3-LCD - Kantech LCD keypad module Combus Specifications The Combus provides 500 mA at 12 Volts (13.85 VDC). The recommended cable is #22 AWG. Each loop (module to KT-300) cannot exceed 300 m (1,000 feet) and the total maximum cable length of all connected loops cannot exceed 1,200 m (4,000 feet). For example: · Only four wireruns at 1,000 feet from the KT-300. · Only eight wireruns at 500 feet from the KT-300. · Only ten wireruns at 400 feet from the KT-300 Shielded wire should only be used in areas with excessive RF noise of electromagnetic interference. Modules can be straight run, connected in a daisy chain or T-tapped anywhere on the Combus. Keep in mind that the new modules must be defined in the EntraPass system when they are added to the Combus. Refer to the Controller Definition section in the EntraPass Reference Manual to learn how to assign modules to your system. 10 DN1315-0707 KT-300 Door Controller Installation Manual Combus Repower (If Required) Depending on how many modules are connected to the Combus and how far they are from the KT-300 controller, you may need to "repower" the controller's Combus. The Combus needs to be "repowered" if the voltage drops below 12.5 Volts between black and red wires of the last module of each loop (the modules will still operate but there will be no communication between the modules and the controller and a "Combus module defect" event will be generated from the controller). This voltage drops if modules are drawing too much current (500mA maximum for the Combus of each KT-300). Verify this voltage with a multi meter, and determine if you need to install a KT-PC4204 in "repower" mode. Using this configuration, you will be provided with an additional 1 amp of current on the controller's Combus. The KT-PC4204 is generally installed at the beginning of the loop. When using the KT-PC4204 in "repower" mode, the first relay of the module will be reserved for the "repower function". You will have to assign an "all valid" schedule to the first relay so it is "always activated" (refer to the Controller definition section of your EntraPass User Reference Manual for the exact procedure.) If you are using a KT-PC4204 in "repower" mode and other KTPC4204 modules that are assigned as relays 1-4 or KT-PC4216 modules that are assigned as relays 1-16 are also connected to the same loop, do not use relay 1 of those modules or relay 1 of the KT-300 door controller. Please also note that all KT-PC4204 modules that are used for Combus repower should be assigned as relays 1-4. NOTE: Jumper 1 "J1" on the KT-PC4204 must be moved to the Combus relay position. NOTE: Do not use any power supply other than the KT-PC4204 to repower the Combus. In the event of a power surge or transient, a module may lock up and cease to communicate with the controller. If the KT-300 loses communication with the module, it will initiate a module reset and will power down the Combus for five seconds in an attempt to reset the problem module. After five seconds, the controller will reapply power to the Combus and the problem module should begin to operate as intended. Module Housing Cabinet Kantech Part: KT-4051CAB Measurement: 16.8" H x 10.4" W 4.1" D (42,5cm H x 26.4 cm W x 10.4 cm D) Color: Black Cabinet will hold either: · · One KT-PC4204 power supply/relay module with batteries and one KT-PC4108/KTPC4216. Three KT-PC4216/KT-PC4108 modules DN1315-0707 11 KT-PC4108 - 8-Zone Input Expansion Module KT-PC4108 Introduction The KT-PC4108 module is a zone input module that adds up to 8 fully programmable zones to the KT-300 Controller. KT-PC4108 Specifications · Connects to the controller via 4-wire Combus · Current draw: 30 mA (from Combus) · Supports single end-of-line and no end-of-line (5600 ohm resistors) zone loops · AUX+ output: 12 VDC, 250 mA max. (drawn from Combus) · Tamper contact input Unpacking the KT-PC4108 Module The KT-PC4108 package includes the following parts: · One KT-PC4108 circuit board · 16 end-of-line resistors (5600 ohm) · Four plastic standoffs Mounting the KT-PC4108 Module The KT-PC4108 module should be located inside a compatible cabinet (Kantech part no. KT-4105 CAB), mounted in a dry, secure location. Preferably, it should be placed at a convenient distance from the connected devices. Perform the following steps to mount the unit: 1. Press the four plastic standoffs through the mounting holes on the back of the cabinet. 2. Secure the cabinet to the wall in the desired location. Use appropriate wall anchors when securing the cabinet to drywall, plaster, concrete, brick or any other surfaces. 3. Press the circuit board into the four plastic standoffs to secure the unit to the cabinet. NOTE: Wiring may take place once the unit is mounted. Installation and Wiring Before wiring the unit, ensure that all power sources (AC transformer and battery) are disconnected from the controller. Perform the following steps to complete wiring: 1. Connect the four Combus wires to the KT-PC4108. Connect the Red, Black, Yellow and Green Combus wires to the RED, BLK, YEL and GRN terminals, respectively. 2. Complete all zone wiring to the zone input terminals (Z1-Z8). 3. Connect the external tamper switch, if used. NOTE: Consult the wiring diagram above for further information. Applying Power After wiring is completed, apply power to the controller. Connect the battery leads to the battery, then connect the AC transformer. NOTE: Do not connect the power until all wiring is completed. Assigning the Module Once all wiring is completed, the module must be assigned to the system. To assign the module, perform the following steps: 1. Establish communication between EntraPass and controller. 2. Remove the tamper switch wire. 3. A serial number should be displayed on screen. In the same window where the serial number is located, you should see the type of module and on which controller it is connected. 4. From the EntraPass user interface, go to the Controller definition menu and select the functionality of the module and enter the serial number in the appropriate field (refer to Chapter 4, Defining Devices of your EntraPass Reference Manuel for more details). NOTE: Do not forget to reconnect the tamper switch (or the wire, if there is no tamper switch). 12 DN1315-0707 KT-300 Door Controller Installation Manual KT-PC4204 - 4-Relay and Additional Power Supply Module KT-PC4204 Introduction The KT-PC4204 module is an output module with four programmable relays. This module can be used to "repower" the Combus. The KTPC4204 can also be used for elevator control. NOTE: Do not use any power supply other than the KT-PC4204 module to repower the Combus. If a power supply other than the KTPC4204 is used, the Combus repower function will not operate as intended. KT-PC4204 Specifications · Current draw: 30 mA (from Combus) · 40 VA 16 VAC transformer required. · Maximum 7 A/h battery required · Connects to the controller via 4-wire Combus · Four programmable relay contacts rated 2 A, 30 VDC · AUX current: 1.0 A max. · Tamper contact input · Can be used to repower the Combus Unpacking the KT-PC4204 The KT-PC4204 package should include the following parts/items: · One KT-PC4204 circuit board · One ground wire assembly · Five plastic standoffs · One 5 A replacement fuse Mounting the KT-PC4204 The KT-PC4204 should be located inside a compatible cabinet (Kantech part no. KT-4051CAB), mounted in a dry, secure location. Preferably, it should be placed at a convenient distance from the connected devices. Perform the following steps to mount the unit: 1. Push the five plastic standoffs through the mounting holes on the back of the cabinet. 2. Secure the cabinet to the wall in the desired location. Use appropriate wall anchors when securing the cabinet to dry wall, plaster, concrete, brick or other surfaces. 3. Press the circuit board into the plastic standoffs to secure the module to the cabinet. NOTE: Wiring may take place once the unit is mounted. Installation and Wiring Before wiring the unit, ensure that all power (AC transformer and battery) is disconnected from the KT-300 controller. Perform the following steps to complete wiring: 1. Connect the four Combus wires to the KT-PC4204. Connect the red, black, yellow and green Combus wires to the RED, BLK, YEL and GRN terminal respectively. 2. If the module is used for Combus Repower, connect the Combus wires according to the diagram on the right. Note that for this option, Jumper J1 must also be set to "Combus Relay". 3. Complete all output wiring. 4. Connect the external tamper switch, if used. Applying Power After wiring is completed, apply power to the KT-300. Connect the battery leads to the battery, and connect the AC transformer. Then, connect power to the KT-PC4204; the battery leads followed by the AC transformer. NOTE: Do not connect the power until all wiring is complete. DN1315-0707 13 Assigning the KT-PC4204 Module Once wiring is completed, the module must be assigned to the system. To assign the module, perform the following: 1. Establish communication between the PC and the controller. 2. Remove the tamper switch wire (or only the wire if tamper switch is not used). 3. A serial number should be displayed in the EntraPass message desktop. Look for the type of module and the controller to which it is connected. 4. From the EntraPass controller definition window, select the functionality of the module and enter the serial number in the appropriate field (refer to Chapter 4, Defining Devices or your EntraPass Reference Manual for more details). 5. If the module is used in "repower" mode, assign an "Always valid" schedule to relay 1 and assign the module's functionality to "relay 1 to 4" in the EntraPass software. NOTE: Do not forget to reconnect the tamper switch (or the wire, if there is no tamper switch). NOTE: Ensure that Jumper J1 is set to "Combus Relay" position if used as "repower". KT-PC4216 - 16-Zone Output Expansion Module KT-PC4216 Introduction The KT-PC4216 module is an open-collector to 12 VDC 16-zone output module. Can be used for elevator access control (may require additional hardware). KT-PC4216 Specifications · 16-output low current module, 12 VDC, 50 mA max. each, power drawn from Combus (since Combus can handle a maximum of 500 mA, a KT-PC4204 module in "repower" mode can be used to increase the current of the Combus of 1A). · Connects to KT-300 via 4-wire Combus · Nominal current draw of 15 mA · Tamper contact input · Can be used for elevator control Unpacking the KT-PC4216 The KT-PC4216 package should include the following parts: · One KT-PC4216 circuit board · 4 plastic standoffs Mounting the KT-PC4216 The KT-PC4216 should be located inside a compatible cabinet (part no. KT-4501CAB), mounted in a dry, secure location. It should be placed at a convenient distance from the connected devices. Perform the following steps to mount the units: 1. Press the four plastic standoffs through the mounting holes at the back of the cabinet. 2. Secure the cabinet to the wall in the desired location. Use appropriate wall anchors when securing the cabinet to drywall, plaster, concrete, brick or other surfaces. 3. Press the circuit board into the plastic standoffs to secure the module to the cabinet. Wiring bay be started once the unit is mounted. Installation and Wiring Before beginning to wire the unit, ensure that all power (AC transformer and battery) is disconnected from the controller. Perform the following steps to complete wiring: 1. Connect the four Combus wires to the KT-PC4216. Connect the Red, Black, Yellow and Green Combus wires to the RED, BLK, YEL and GRN terminals, respectively. 2. Complete all output wiring as illustrated on the next page. 3. Connect the external tamper switch, if used. 14 DN1315-0707 KT-300 Door Controller Installation Manual NOTE: Power is drawn from the Combus. May require a KT-PC4204 power supply module if drawing too much power from the Combus. Applying Power 1. After all wiring is completed, apply power to the KT-300. 2. Connect the battery leads to the battery. 3. Then, connect the AC transformer. NOTE: Do not connect the power until all wiring is completed. Assigning the KT-PC4216 Module Follow the Instructions below for assigning and programming your KT-PC4216 module. 1. Establish communication between EntraPass and the controller. 2. Remove the tamper switch wire (or only the wire if tamper switch is not used). 3. A serial number, the type of module and on which controller it is connected should be displayed on the screen. 4. From the EntraPass user interface, go to the controller definition window and select the functionality of the module and enter the serial number in the appropriate field (refer to Chapter 4, Defining Devices of your EntraPass Reference Manuel for more details). NOTE: Do not forget to reconnect the tamper switch (or the wire, if there is no tamper switch). NOTE: If you are using a KT-PC4204 in "repower" mode on the same loop, do not use the first relay of the KT-PC4216. KT3-LCD - Kantech LCD Time & Date Display Module KT3-LCD Introduction The KT3-LCD module is an LCD readout module with integrated keypad which provides date and time via a 32-character liquid crystal display. KT3-LCD Specifications · Connects to control panel via 4-wire Combus · Current draw: 50 mA (from Combus) · Input status (green), AC Fail (red) and Trouble (yellow) status lights Unpacking the KT3-LCD The KT3-LCD package includes the following parts/items: · One KT3-LCD keypad · Four mounting screws Mounting the KT3-LCD The keypad should be mounted where it is accessible to designated points to entry/exit. Once a dry and secure location is selected, perform the following steps to mount the keypad: 1. Remove the keypad back plate by loosening the screw located at the base of the unit. 2. Secure the keypad back plate to the wall in the desired location. Use the included screws. DN1315-0707 15 Wiring the KT3-LCD Before beginning to wire the unit, ensure that all power (AC transformer and battery) is disconnected from the control panel. To complete keypad wiring, connect the four Combus wires (Red, Black, Yellow and Green) to keypad terminals R,B,Y and G. Applying Power 1. Once all wiring is completed, turn the controller on. 2. Connect the battery leads to the battery. 3. Connect the AC transformer. NOTE: Do not connect the power until all wiring is completed. Assigning the KT3-LCD Keypad Once all wiring is completed, the module must be assigned to the system. To assign the module, perform the following steps: 1. Establish communication between EntraPass and the controller. 2. Press the pound key (#) on each keypad. A serial number should be displayed in the EntraPass message desktop. Look for the type of module and the controller to which it is connected. 3. From the EntraPass controller definition window, select the functionality of the KT3-LCD and enter the serial number in the appropriate field (refer to Chapter 4, Defining Devices of the EntraPass Reference Manual for more details). Troubleshooting Communication Problems The KT-300 default initialization is done at Kantech. The following steps should only be followed if: a You are using a KT-300 from another site and there is no communication; b The KT-300 was communicating via the RS-232 port and you installed a VC-485 to communicate via the RS-485 port; c You were using the KT-300 at a local site and now want to configure it for remote operation. How to Use the Default Initialization (Hard Reset) 1. Disconnect both transformer and battery. 2. Remove all connection to DOOR1 and RL1 terminals. 3. Place a jumper between the DOOR1 and RL1 terminals. 4. Apply AC power to the transformer. The VITAL LED should flash 4 times. This means that the controller is in the initialization mode. 5. Remove jumper. 6. The VITAL LED will flash 3 beats at a time as soon as the controller communicates with the PC. 7. Reconnect the battery. VITAL LED status indications LED BUZ RL1 C AUX INPUTS 7 8 LED BUZ OUTDOOR 2 OUTDOOR 1 Default Initialization RL2 REX 5 REX DOOR C DOOR C Communication status and other vital controller parameters can be obtained from VITAL LED pulsations. This information is particularly useful when connecting the controller to the rest of the access control system. Consult the KT-300 Controller Wiring Diagram on page 18 to locate the VITAL LED. The following table lists all conditions along with a brief description . VITAL LED Pulse 1 per second 2 per second 3 per second 4 per second Continuous 0.5 second ON 2.5 seconds ON Status Identification Communication with EntraPass Global Gateway Communication with master controller, modem online Communication with EntraPass Corporate Gateway Hard reset to factory defaults Offline Reading access card Modem confirm 16 DN1315-0707 1 DOOR 2 JUMPER C 6 KT-300 Door Controller Installation Manual KT-300 Controller Maintenance Recommendations The KT-300 circuit board includes a lithium battery (see the KT-300 Controller Wiring Diagram on page 18). This battery must be replaced by a Kantech technician to avoid any risk of explosion. If the lithium battery stops working, return the circuit board to Kantech. Do not crush, puncture, open, disassemble or otherwise mechanically interfere with the battery. Do not try to recharge the battery. If you need to dispose of the circuit board and/or the lithium battery, wrap the KT-300 in non-conductive tape. Check with your local authorities for battery disposal regulations. WARNING: Do not store the batteries in such a way that they come into contact with each other or with any piece of metal. Explosion or fire may occur. Should fire occur, use only dry chemical fire extinguishers. Do not use water to put out the fire. Do not heat the batteries. Do not dispose of the batteries or circuit board in a fire. Do not disassemble the batteries. Do not apply pressure to or deform the batteries. Ensure that the above precautions are strictly observed by related departments, including, but not limited to, production, sales and outside contractors. Regarding the recommended battery 7 A/12 V: It is the end-user and/or installer responsibility to assure that the disposal of used batteries is made according to the waste recovery and recycling regulations currently applicable in their area. Use the recommended battery type ONLY. It is highly recommended to test the KT-300 Controller by performing the following tests: 1) Bi-annual test for battery: Remove AC power from the controller and connect the battery to the controller for one hour. This test will ensure that in the event of a power failure, the battery will be able to support normal operations. This test should be performed twice a year. Once the test has been performed successfully, reconnect AC power to the controller. 2) Annual test for emergency lithium battery: Measure voltage of lithium battery when power is totally removed from the controller (AC & DC power). To ensure maximum operation and prevent loss of power, contact your distributor to return the KT-300 for maintenance if the lithium battery voltage measures below 2.5 VDC. DN1315-0707 17 X1- X1+ +12V GND +5V WHT GRN WHT GRN READ2 RS485 READER PWR READ1 EGND RS232C RED BLACK YELLOW GREEN BLUE BROWN (BUZZER) (LED) * 1 2 3 4 5 6 7 8 KT-300 Wiring Diagram (North America Version) 18 U6 ACCESS CONTROLLER KANTECH SYSTEMS KT300 GREEN (DATA0) (DATA1) (COMMON) (POWER) (BUZZER) (LED) WHITE BLACK RED (+12V) 1 U7 TB2 BROWN BLUE 1 * BAT CONNECT A 120 OHMS END OF LINE RESISTOR TO TERMINALS X1+ AND X1WITH VC-485: ONLY TO THE LAST CONTROLLER WITHOUT VC-485: FIRST AND LAST KT-300 IOPROX P325KP READER AC LED * WHITE ORANGE WHITE BLUE VITAL LED TO OTHER(S) CONTROLLER(S) RS-485 NETWORK, ETHERNET CABLE CATEGORY 3, UNSHIELDED, 4 CONDUCTORS UP TO 1200 METERS (4000') FROM THE FIRST AND LAST KT-300 CONTROLLER OR VC-485 AND LAST KT-300 CONNECT TO THE COMPUTER ENTRAPASS IF LESS THAN 60 METERS (200 FEET) USING RS-232C P3 TB1 REX DOOR C DOOR 2 AUX. INPUTS REX 5 C C 6 7 8 LED BUZ RL1 LED BUZ RL2 OUT DOOR 1 OUT DOOR 2 DN1315-0707 NO OR NC DRY CONTACT CONTROLLER DEFINED WITHOUT END OF LINE RESISTOR 7 NO NC 5600 5600 +12V AUX C 7 C NUT WASHER NUT WASHER CABINET OPEN COLLECTOR 25mA MAX SUPPLIED BY KANTECH BOLT NO COM NC RELAY 16V +12V- GREEN WHITE RED (+5V) BLACK (DATA0) (DATA1) (POWER) (COMMON) AC AUX LK1- + LK2- RED BLK YEL GRN DOOR C LOCK 12V COMBUS 1 COMBUS EXPANSION MODULES 9 0 POLARIS TM DOOR CONTACT NOTE: ONLY A SINGLE READER FORMAT CAN BE SUPPORTED BY EACH CONTROLLER. EXAMPLES SHOWN HERE ARE ONLY TO REPRESENT THE TYPICAL CONNECTIONS FOR A WIEGAND AND CLOCK & DATA INTERFACE READERS. 120/240 VOLTS AC 16VAC, 40VA, CLASS 2, WIRE-IN PLUG-IN ALSO AVAILABLE NOTE: DO NOT CONNECT TO RECEPTACLE CONTROLLED BY A SWITCH NC DRY CONTACT NO DRY CONTACT CONTROLLER DEFINED CONTROLLER DEFINED WITH SINGLE END OF LINE WITH SINGLE END OF LINE RESISTOR RESISTOR REQUEST TO EXIT MOTION DETECTOR/SWITCH POLARIS 2KP READER RED NOTE: ALL POWER OUTPUTS ARE CURRENT LIMITED BLACK SEALED RECHARGEABLE BATTERY 12 VOLTS DC LOCAL RELAY KANTECH PART # KT-RM1 (OPTIONAL) EARTH GROUND 12 VOLT 7 AMP/HR 12V BATTERY 7A/H KANTECH PART # KT-BD7-12 DOOR LOCKING DEVICE 12 VOLTS DC 250 mA MAX. CONNECT A 1000 OHMS RESISTOR IF NOT USED U6 ACCESS CONTROLLER KANTECH SYSTEMS KT300 GREEN WHITE BLACK RED (+12V) (POWER) (BUZZER) (LED) (COMMON) (DATA1) (DATA0) 1 U7 TB2 READ2 1 BLUE BROWN READ1 * READER PWR BAT WHITE ORANGE WHITE BLUE CONNECT A 120 OHMS END OF LINE RESISTOR TO TERMINALS X1+ AND X1WITH VC-485: ONLY TO THE LAST CONTROLLER WITHOUT VC-485: FIRST AND LAST KT-300 IOPROX P325KP READER RS485 EGND X1- X1+ +12V GND +5V WHT GRN WHT GRN AC LED * TO OTHER(S) CONTROLLER(S) RS-485 NETWORK, ETHERNET CABLE CATEGORY 3, UNSHIELDED, 4 CONDUCTORS UP TO 1200 METERS (4000') FROM THE FIRST AND LAST KT-300 CONTROLLER OR VC-485 AND LAST KT-300 GREEN WIRE TO GROUND CONNECTION VITAL LED RS232C USING RS-232C CONNECT TO THE WORKSTATION (ENTRAPASS V3.0) IF LESS THAN 60 METERS (200 FEET) P3 NOTE: ONLY A SINGLE READER FORMAT CAN BE SUPPORTED BY EACH CONTROLLER. EXAMPLES SHOWN HERE ARE ONLY TO REPRESENT THE TYPICAL CONNECTIONS FOR A WIEGAND AND CLOCK & DATA INTERFACE READERS. LK2- RED BLK YEL GRN DOOR C 5 AUX. INPUTS OUT DOOR 1 OUT DOOR 2 C 6 7 8 COMBUS 1 2 DOOR REX DOOR C REX C LED BUZ RL1 LED BUZ RL2 KT-300 Wiring Diagram (UE Version) TB1 16V +12V- LK1- + RED BLACK YELLOW REQUEST TO EXIT MOTION DETECTOR/SWITCH BLUE BROWN (BUZZER) (LED) SEALED RECHARGEABLE DOOR CONTACT 7 7 NC 5600 5600 NO C C MODULES COMBUS EXPANSION NO OR NC DRY CONTACT CONTROLLER DEFINED WITHOUT END OF LINE RESISTOR BATTERY OPEN COLLECTOR 25mA MAX 12 VOLT 7 AMP/HR +12V AUX NOTE: ALL POWER OUTPUTS ARE CURRENT LIMITED * 1 2 3 4 5 6 7 8 9 0 POLARIS TM BLACK 12V BATTERY 7A/H KANTECH PART #KT-BD7-12 GREEN DN1315-0707 DOOR LOCKING DEVICE 12 VOLTS DC 500 mA MAX. CONNECT A 1000 OHMS RESISTOR IF NOT USED NO DRY CONTACT CONTROLLER DEFINED WITH SINGLE END OF LINE RESISTOR NC DRY CONTACT CONTROLLER DEFINED WITH SINGLE END OF LINE RESISTOR AC AC AC AUX LOCK 12V GREEN WHITE RED (+5V) BLACK (DATA0) (DATA1) (POWER) (COMMON) RED 240 VAC IN TRANSFORMER 16VAC 80VA OUT NO COM NC RELAY 12 VOLTS DC LOCAL RELAY KANTECH PART #KT-RM1 (OPTIONAL) POLARIS 2KP READER POWER SUPPLY AC +DC - BAT+ NEUTRAL DC MAINS 240 VAC 50 HERTZ EARTH GROUND LIVE DOOR LOCKING DEVICE POWER SUPPLY FUSE 20mm 12 VDC 1 AMP 250 VAC 315mA SLOBLOW GREEN WIRE TO KT300 EGND CONNECTION KT-300 Door Controller Installation Manual 19 20 DN1315-0707