"The Right Control for Your Application." KB Electronics, Inc. 12095 NW 39 Street, Coral Springs, FL 33065-2516 Telephone: 954-346-4900; Fax: 954-346-3377 6LJQDO ,VRODWRU 6,0* 3DUW 1R  ,QVWDOODWLRQ DQG :LULQJ ,QVWUXFWLRQV This document is supplied with Signal Isolator SIMG only. Warning! Before installing the SIMG onto the KBMG, the AC power must be disconnected. The following Installation and Wiring instructions are to be used as a supplement to the SIMG Installation and Operating Instructions Manual (Part No. A40269). Refer to the SIMG Installation and Operating Instructions Manual for specific and external signal following connections. See Figures 1 - 4, on page 2. Tools required for installation: small flat blade screwdriver and long nose pliers. Notes: 1. To install the SIMG, be sure the Top Panel of the KBMG 2-Piece Finger-Safe Cover (FSC) is not installed. 2. All trimpots and jumpers, on the KBMG, must be set before installing the SIMG. 1 Preparing the KBMG Prior to Installing the SIMG - See Figure 1. 1.1 Insert the flat blade screwdriver between the KBMG PC Board and Terminal Block TB1 and gently pry it off. Discard the Terminal Block. Note: When prying off Terminal Block TB1, care should be taken to not scratch circuit traces that are on the PC Board surface. 1.2 Using a flat blade (or Phillips) screwdriver, remove the screw from the KBMG FSC. Retain this screw for use in Section 2.3, below. 1.3 Using long nose pliers, remove and discard the Terminal Boots that are factory installed on Terminals "F-" and "F+" on the KBMG. 2 Installing the SIMG onto the KBMG - See Figure 2. 2.1 Align and gently push the Terminal Block on the SIMG onto the Terminal Block Header on the KBMG. 2.2 Align the (3) Holes on the SIMG with the (3) Snap Posts on the KBMG FSC. Gently press the SIMG Board onto the (3) Snap Posts. Apply pressure at each Snap Post. 2.3 Install the Screw, that was removed in Section 1.2, above, and gently tighten it to secure the SIMG onto the KBMG FSC. Do not overtighten. 3 Wiring the SIMG After Installed onto the KBMG - See Figures 3 and 4. Note: On older SIMG models, the Brown and Yellow Wires had to be crisscrossed. On this SIMG model, the Brown and Yellow Wires are not crisscrossed. See Figures 2 and 3. 3.1 Carefully insert the Brown and Yellow Wires through the Retainer Clip on the KBMG FSC. 3.2 Connect the Brown Wire (larger terminal) to Terminal "F-" on the KBMG. 3.3 Connect the Yellow Wire (smaller terminal) to Terminal "F+" on the KBMG. 4 Installing the SIMG Finger-Safe Cover - See Figure 2. Align the (4) Snap Tabs on the SIMG FSC with the (4) slots on the KBMG FSC. The Cable Shroud must be positioned over the Brown and Yellow Wires. Apply pressure to snap the cover into position. Note: Be sure that the Brown and Yellow Wires are centered in the Retaining Clip so the wires are not damaged by the Cable Shroud. The SIMG installation is now complete. (A40144) - Rev. A00 - 9/1/2004 - Z3348A00 Page 1 of 2 "The Right Control for Your Application." KB Electronics, Inc. 12095 NW 39 Street, Coral Springs, FL 33065-2516 Telephone: 954-346-4900; Fax: 954-346-3377 6LJQDO ,VRODWRU 6,0* 3DUW 1R  ,QVWDOODWLRQ DQG :LULQJ ,QVWUXFWLRQV (A40144) - Rev. A00 - 9/1/2004 - Z3348A00 Page 2 of 2 INSTALLATION AND OPERATING INSTRUCTIONS MODEL SIMG KB Part No. 8832 -- Signal Isolator for KBMG-212D Regenerative Drive Pending ! See Safety Warning on Page 1 The information contained in this manual is intended to be accurate. However, the Manufacturer retains the right to make changes in design which may not be included herein. TM A COMPLETE LINE OF MOTOR DRIVES © 2000 KB Electronics, Inc. TABLE OF CONTENTS Section Page i. Safety Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 I. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 II. Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 III. Connections to the SIMG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 IV. Calibration Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 V. Installing the SIMG Finger-Safe Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 VI. Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Tables 1. General Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2. Terminal Block Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3. Resistor for Signal Following from Armature Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Figures 1. Control Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2A. Mechanical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2B. Mechanical Specifications (Continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3. KBMG/SIMG Assembly Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 4. Removing the KBMG Finger-Safe Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5. Removing Terminal Block TB1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 6. Removing the KBMG Finger-Safe Cover Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7. Removing the KBMG Finger-Safe Cover Field Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 8. Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 9. Installing Field Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 10. Voltage Following Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 11. Main Speed Potentiometer Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 12. Signal Following from Armature Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 13. Enable Switch Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 14. Removing The SIMG Finger Safe Cover Field Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 ii i. ! SAFETY WARNING! Please read carefully: Be sure to follow all instructions carefully. Fire and/or electrocution can result due to improper use of this product. This product should be installed and serviced by a qualified technician, electrician, or electrical maintenance person familiar with its operation and the hazard involved. Proper installation, which includes wiring, mounting in proper enclosure, fusing or other over current protection and grounding, can reduce the chance of electric shocks, fires, or explosion in this product or products used with this product, such as electric motors, switches, coils, solenoids, and relays. Eye protection must be worn and insulated adjustment tools must be used when working with control under power. This product is constructed of materials (plastics, metals, carbon, silicon, etc.) Which may be a potential hazard. Proper shielding, grounding, and filtering of this product can reduce the emission of radio frequency interference (RFI) which may adversely affect sensitive electronic equipment. If information is required on this product, contact our factory. It is the responsibility of the equipment manufacturer and individual installer to supply this safety warning to the ultimate user of this product. (SW effective 11/92) This control contains electronic start/stop and enable circuits that can be used to start and stop the control. However, these circuits are never to be used as safety disconnects since they are not fail-safe. Use only the AC line for this purpose. This product complies with all CE directives pertinent at the time of manufacture. Contact factory for detailed installation instructions and Declaration of Conformity. 1 I. INTRODUCTION Thank you for purchasing the SIMG Bipolar Signal Isolator (P/N 8832). KB Electronics, Inc. is committed to providing total customer satisfaction by producing quality products that are easy to install and operate. The SIMG is manufactured with surface mount components incorporating advanced circuitry and technology. The SIMG provides input isolation and is used to isolate, amplify, and condition DC voltage signals from any external source (power supplies, motors, tachometer generators, transducers, and potentiometers). The isolated output voltage of the SIMG provides input signals to the KBMG-212D (hereinafter referred to as KBMG) Regenerative Drive (P/N 8831). In also provides isolation for motor direction switching and an isolated power supply for transducer or potentiometer operation. The PWR LED provides indication that power is applied. All input connections (+15, -15, SIG, COM, and EN) are made via a barrier terminal block and are isolated from AC line and motor wiring. The SIMG is factory calibrated to accept a signal input voltage of -10V to +10V DC. OFFSET and MAX trimpots are provided in order to recalibrate the SIMG for specific applications. 2 FIGURE 1 ­ CONTROL LAYOUT (Illustrates Factory Setting of Jumpers and Approximate Trimpot Settings) SIMG BIPOLAR SIGNAL ISOLATOR L2 COM EN 10A 7.5 5.0 1.7A PWR F+ T50 T7 TB1 CON2 A180 A90 CON3 T1(-) T2(+) TACH +15V -15V OFFSET F- SIG 2.5 L1 M1 M2 FF+ DB ENABLE J1 MAX RESP IR RCL FCL MAX FACC RACC F+ F- 3 FIGURE 2A ­ MECHANICAL SPECIFICATIONS (INCHES / mm) (Shown Mounted onto KBMG) 0.95 [24.21] 4 FIGURE 2B ­ MECHANICAL SPECIFICATIONS (INCHES / mm) (Shown Mounted onto KBMG) 3.80 0.48 [12.32] 2.67 [67.92] [96.65] 2.50 [63.50] 0.75 [19.05] L1 RESP IR RCL FCL MAX FACC RACC 3.80 [96.52] 4.68 [118.99] M1 L2 DB M2 0.19 [4.83] TYP 5 TABLE 1 ­ GENERAL PERFORMANCE SPECIFICATIONS Parameter Voltage Following Input Range (V DC) Potentiometer Operation (k) OFFSET Trimpot Range (with 0V DC Input) (% Speed) MAX Trimpot Range (with 10V DC Input) (% Speed) +15V DC and -15V DC Power Supply Max. Current Rating (mA DC) Forward, Reverse, and Enable Input Switch Types Input/Output Linearity (%) Thermal Drift (mV/ ºC) Ambient Operating Temperature Range (ºC) Specification ± 5 to ± 25 5 ± 50 0 ­ 110 25 Dry Contact or Open Collector 0.1 0.4 0 ­ 50 Factory Setting -10 to +10 -- 0 100 -- -- -- -- -- II. INSTALLATION INSTRUCTIONS: Mounting the SIMG onto the KBMG See figure 3 on page 7. Note: This figure is also supplied as a separate drawing. ! Warning! Make sure all power is disconnected from the KBMG before proceeding. A. Removing the KBMG Finger-Safe Cover If a finger-safe cover is not installed on the KBMG, proceed to section IIC (Modifying the KBMG Finger-Safe cover). If a finger-safe cover is installed on the KBMG, remove the two (2) socket head 5-40 X 5/16" screws located at the rear of the KBMG using the supplied 3/32" hex key. Also, remove the two (2) 6-32 X 1-3/4" screws located on either side of terminal block TB1. See figure 4 on page 8. 6 FIGURE 3 ­ KBMG/SIMG ASSEMBLY DIAGRAM B. Removing Terminal Block TB1 from the KBMG Remove terminal block TB1 from SIMG Finger-Safe Cover the KBMG by rocking it back and forth or using a screwdriver to gently pry it off. See figure 5 on page Snap on cover 9. The removed terminal block (4 places) TB1 will not be used and may be discarded. C. Modifying the KBMG Finger6-32 x 1-3/4" Screws Safe Cover (2 places) Once the KBMG finger-safe cover is removed, it has to be modified to accommodate the SIMG. Cut out the finger-safe cover panel Cable at seven (7) places as Assembly shown in figure 6 on page Note: 9. (Note: Some fingerYellow to F+ safe covers may already Brown to Fhave the panel removed.) To access the field termi5-40 x 5/16" nals (F+ and F- on the Screws KBMG) cut out the field (2 places) tab of the KBMG fingersafe cover at three (3) places as shown in figure 7 on page 9. SIMG KBMG Finger-Safe Cover KBMG 7 D. Installing the KBMG FingerSafe Cover Once the KBMG finger-safe cover has been modified, it can be installed onto the KBMG. Initially, use only the two (2) 5-40 X 5/16" socket head screws, using the supplied 3/32" hex key. Do not over tighten these screws or damage may result to the KBMG finger-safe cover. Note: All jumpers on the KBMG must be set to their appropriate positions ...