TM Undermount Sinks For installation with solid surfaces Installation Instructions and Use & Care Guide Quick Reference Table of Contents: Pages 2 Tools and Parts 2 Installation Requirements 3 - 4 Installation Instructions 5 Use & Care Guide 5 Warranty 6 Requesting Assistance or Service Part No. 8534965 Installation requirements... The KitchenAidTM Undermount System is based on installing Undermount Series sinks, including the plywood reinforcement sheet (sink support), with the countertop at the fabricator's shop. Check local codes. All plumbing connections should be made by a licensed, qualified plumber. Installation must be performed by a qualified fabricator/ installer. The sink installation must comply with national and local plumbing codes and ordinances. If more holes are required in the sink deck, the holes must be added by a qualified plumber according to the faucet manufacturer's specifications. Parts supplied: · sink · sink template (Masonite) · Installation Instructions/Use and Care Guide Additional Resources available: CNC program download - sink template/cut-out dimensions (see "Create Template"section). Tools and Parts: Assemble the required tools and parts before starting installation. Read and follow the instructions provided with any tools listed here. Tools needed: · drill · 5/16" drill bit · clamps · 4, 1/2" Phillips flathead screws · dust mask · tape measure · solvent, such as denatured alcohol · silicone sealant* · router · 3/8" router guide bushing · 1-3/16" router guide bushing · 1/4" straight cutter bit · 1/2" straight cutter bit · #2 Phillips screwdriver Plumbing requirements Sink should be plumbed to local plumbing codes. All plumbing connections should be made by licensed, qualified plumbers. Parts and Materials needed: · 1/2" plywood sheets · faucet with check valve and accompanying plumbing supplies as needed. · strainer basket *Silicone caulk/sealant must meet the qualifications of ASTM C920, FDA regulation no. 21, CFR 177.2600, NSF-51, Dow Corning® 786 is recommended. Countertop requirements This undermount sink is intended to be installed with solid surfaces only. These instructions are intended for use by qualified fabricators and installers only. 2 Installation Instructions... · As with all metal objects, follow proper handling techniques. · Freight handling and job site exposure may have damaged the sink. This sink should be examined for damage prior to enclosure/installation. Do not install a damaged sink. Return the sink to the dealer from whom you purchased it. Failure to do so will void the warranty. · Installation of all KitchenAidTM Undermount sinks is based on "sandwiching" the rim of the sink between the countertop and 1/2" plywood reinforcement sheet (sink support). The reinforcement sheet rests on top of the cabinet. The front edge of the countertop must be built-up to hide this 1/2" underlayment. 1/2" reinforcement sheet 1. Fasten the masonite template (provided) to the 1/2" plywood sheet with 1/2" Phillips flathead screws. The screws must be flush with or below the top of the masonite template. 2. Drill a masonite template,the 1/2" plywood atthe tangent 5/16" pilot hole in a to the in order to begin router cut. 3. Createby using thetemplate from the bushing and the the female 1/2" plywood sheet 3/8" router guide 1/4" straight cutter bit, as shown. 3/16" 1/8" Masonite 3/8" O.D. collar (router guide bushing) Countertop Sink rim cut-out scrap 1/2" plywood 1/4" straight cutter bit Sink Cabinet supports Cabinet front Part A Create Female Template 1-3/16" O.D. collar (router guide bushing) · Aesthetics are essential to presentation of the installed sink. Take the necessary care to ensure that the exposed silicone joint is kept to a minimum, the sink is properly aligned to the cut-out, and the excess silicone is cleaned from the sink. 19/32" cut-out scrap 1/2" plywood female template countertop Create female template NOTE: As an alternative to creating a female template according to the instructions shown here, an "ElectronicTemplate" is also available. A CNC program file is available to download from the internet address: http//www.kitchenaid.com/.This file includes the necessary sink template dimensions for cutting the holes in the countertop material and the plywood countertop reinforcement sub-layer. If you have any questions regarding the downloadable program file, the file format, or program file requirements, please contact KitchenAid at 800-422-1230, and/or www.kitchenaid.com for frequently asked questions. IMPORTANT: The Masonite template supplied by KitchenAid has been machined to the exact size and shape of the finished countertop cut-out. It is recommended that the Masonite template be used to create a female template from 1/2" plywood as outlined in the instructions following. The female template will determine the final sink location. Part B Figure 1 1/2" straight cutter bit 1/4" Cut Out Countertop 4. Sandsmooth. female template (plywood) edge clean the new and 3 Create sink support Install undermount sink 1. Prepare minimum 1/2" plywood sheet (sink support) by cutting to dimensions of cabinet it will be mounted to. 1. Clean flange and rim of sink, and countertop mating surface (underside of countertop) with solvent such as denatured alcohol. 2. Secure 1/2" plywood sheet (sink support)female to work surface using various clamps. Fasten the template (plywood) to the 1/2" plywood sheet (sink support). Using the 1-3/16" router guide bushing and the 1/2" straight cutter bit, cut opening in the 1/2" plywood sheet (sink support). Do not remove the female template from the sink support. 2. Set sink in sink support cutout. 3. Generously apply aCorning 786silicone bead around continuous the sink rim. (Dow recommended.) ® 3. Using the 1/4" straight cutter.060",recess the flange of in bit, opening the sink support by .050" to to accept sink. (As shown in Figure 2). NOTE: For reference, 1/16" is .0625" . Sink 4. Liberally2"apply silicone dabs on plywood sink support at least back from the sink cut-out. (See Figure 3.) Silicone dabs .050" / .060" Silicone Section Detail 1/2" plywood reinforcement sheet Section Detail Figure 3 Figure 2 4.Remove the female template and set aside. Cut out countertop IMPORTANT: All solid surfaces (such as marble and granite) must be cut by a qualified installer or fabricator. 5. Align sink to underside of countertoptopside of the a cut-out so that uniform sink edge is visible from the countertop around the periphery of the cut-out. IMPORTANT: You cannot make any adjustments after performing Step 6, following: 6. Clamp sink supportand solvent totoremove excess a and sink rim countertop. Use non-abrasive cloth silicone that has been squeezed out beyond the cut-out edge. Do not use any metal implements that will scratch the sink. Keep clamps on for a minimum of 24 hours before installing in cabinet. 1. Clamp 1/2" plywood female template on top surface of countertop, in desired position. This position will be determined by the relationship of the sink rim to cabinet gables, cabinet supporting members, and deck mounted fittings. 2. Cut out countertop by tracing edge of female template, using the 1-3/16" router guide bushing and the 1/2" straight cutter bit. 3. Finish cut-out edge of countertop with desired finishing techniques. 4 Use & Care Guide Do routine cleaning Use soap, warm water and sponge. Rinse thoroughly and wipe dry. To remove stubborn stains Use any cleaner acceptable for use on stainless steel. Always rub in the direction of the grain. Rinse thoroughly and wipe dry. To maintain luster Use a small amount of mineral oil on a soft cloth. Apply evenly to the entire surface of the sink and buff to a shiny finish. Do not use steel wool, scouring pads, steel brushes, etc. Their particles may become embedded in the sink surface and cause a rusty discoloration. Do not use rubber mats. They trap water causing iron deposits and surface discoloration. Warranty LIFETIME LIMITED WARRANTY For the lifetime of the product from the date of purchase, when this sink is installed, operated and maintained according to instructions attached to or furnished with the product, KitchenAid will replace sinks found to be defective in materials or workmanship with an equivalent stainless steel sink supplied by KitchenAid. KitchenAid reserves the right to inspect any sink reported to be defective prior to replacement. This Lifetime Limited Warranty is offered to the original owner of the sink. KitchenAid WILL NOT Pay For: · Service calls to correct the installation of your sink, to instruct you on how to use your sink, to replace house fuses or correct house wiring or plumbing. · Repairs when your sink is used in other than normal, single-family household use. · Damage resulting from accident, alteration, unauthorized modification, misuse, abuse (such as heavy impact or dropped objects), fire, floods, acts of God, improper installation or installation not in accordance with local electrical and plumbing codes, or use of products not approved by KitchenAid. · Damages resulting from improper care or maintenance. · Damages resulting from improper application (such as exposure to corrosive chemical, photographic solution, etc.) · Any unauthorized modifications made to the product after it leaves KitchenAid (or its suppliers) premises whether performed by a contractor, service company, or yourself. · Any labor cost during the limited warranty period. · Replacement parts for units operated outside the United States. · Pickup and delivery. This product is designed to be serviced in the home. KITCHENAID SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow the exclusion or limitation of incidental or consequential damages, so this exclusion or limitation may not apply to you. This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state. Outside the 50 United States, this warranty does not apply. Contact your authorized KitchenAid dealer to determine if another warranty applies. If you believe that you have a warranty claim, contact KitchenAid through your Dealer, Plumbing Contractor, Home Center or E-tailer. Or call our Customer Interaction Center at 1-800-422-1230 from anywhere in the USA, or write: CIC Center, KitchenAid Brand Home Appliances, Customer Interaction Center, 553 Benson Road, Benton Harbor, MI 49022-2692. In the event of a warranty claim, the owner will be required to provide proof of purchase and a complete description of the problem. This warranty supersedes all other warranties, expressed or implied. Keep this book and your original invoice together for future reference. You must provide proof of purchase or installation date for in-warranty service. Write down the information about your sink in the box to the right to better help you obtain assistance or service if you ever need it. Dealer Name ____________________________________ Address _________________________________________ Phone Number __________________________________ Product _________________________________________ Model Number __________________________________ Color and Finish _________________________________ Purchase Date ___________________________________ 5 Requesting Assistance or Service If you need assistance or service in U.S.A. Call the KitchenAid Customer Interaction Center toll-free at 1-800-422-1230. Our consultants are available to assist you. When calling: Please know the purchase date, and the complete model of your sink. This information will help us better respond to your request. Our consultants provide assistance with: · Features and specifications on our full line of sinks · Installation information · Use and maintenance procedures · Accessory and repair parts sales · Specialized customer assistance (Spanish speaking, hearing impaired, limited vision, etc.) · Referrals to local dealers, service companies, and repair parts distributors For further assistance If you need further assistance, you can write to KitchenAid with any questions or concerns at: KitchenAid Brand Home Appliances Customer Interaction Center 553 Benson Road Benton Harbor, MI 49022-2692 Please include a daytime phone number in your correspondence. TM Part No. 8534965 ® Registered Trademark/TM Trademark of KitchenAid, U.S.A. ® Dow Corning is a registered trademark of Dow Corning Corporation. © 2003 All rights reserved. 7/2003 Printed in U.S.A. ...