User manual KONICA MINOLTA FN-115 - DI5510/DI7210 FIELD SERVICE AND WIRING DIAGRAMS

7662-4396-11 SERVICE MANUAL FIELD SERVICE Di551/Di650 Di5510/Di7210 Di5510: Europe and North America only. 2004.01 Ver. 1.0 There are using both Official Options name and Popular Options name in the Di551/Di650/Di5510/Di7210 Service Manual and Option Service Manual. EDH-4, EDH-7 FN-112, FN-6, FN-121, FN-10, FN-113, FN-122 OT-104 C-403, C-404 Cover Inserter B, Cover Inserter E PK-2, PK-5 ZK-2, ZK-3 In-System Writer : RADF : FNS : SF : LT & LCT : PI : PK : PZ : ISW KONICA BUSINESS TECHNOLOGIES CORPORATION COPYRIGHT ©2003 CONTENTS CONTENTS SAFETY AND IMPORTANT WARNING ITEMS IMPORTANT NOTICE . . . . .S-1 1. ADJUSTMENT HOW TO USE THIS SECTION .................................1-1 [1] Scope and Precautions ..............................1-1 ADJUSTMENTS MADE WHEN REPLACING PARTS.......................................................................1-1 LIST OF ADJUSTMENT ITEMS ................................1-2 LCD ADJUSTMENT ..................................................1-4 [1] LCD Control Panel Adjustment ..................1-4 [2] LCD Panel Contrast/Key Sound Adjustment .................................................1-4 SETTINGS AND ADJUSTMENTS MADE WITH THE P FUNCTION.............................................................1-4 [1] Checking and Printing the P Function ........1-4 [2] Setting up the P Function ...........................1-4 MODE CHANGING MENU ........................................1-5 [1] Mode Selection...........................................1-5 [2] Display Transition of 36 Modes ..................1-6 [3] Display Transition of 25 Modes ..................1-7 [4] Display Transition of Key Operation Modes.........................................................1-7 25 MODE ...................................................................1-8 [1] Setting the 25 Mode ...................................1-8 [2] List of Adjustment Items for 25 Mode.........1-9 [3] Setting Software DIP Switches.................1-11 [4] Setting the Paper Size..............................1-24 [5] PM Count Resetting .................................1-25 [6] Setting the PM Cycle................................1-26 [7] Collecting Data .........................................1-26 [8] Copy Count by Parts to be Replaced (Fixed Parts).............................................1-42 [9] Copy Count by Parts to be Replaced (Optional Parts) ........................................1-47 [10] Setting Passwords....................................1-48 [11] Setting the Telephone Number and/or Fax Number of the Service Center ...........1-49 [12] Setting the Serial Number ........................1-50 [13] Displaying the ROM Version ....................1-50 [14] ISW Setting ..............................................1-51 [15] Setting Date..............................................1-51 36 MODE .................................................................1-52 [1] Setting Method .........................................1-52 [2] High Voltage Adjustment..........................1-52 [3] Charging Grid Voltage Adjustment...........1-53 [4] Drum Peculiarity Adjustment ....................1-54 [5] Drum Peculiarity Adjustment (Manual) .....1-60 [6] User Paper Setting ...................................1-60 [7] Recall Standard Data (Process Adjustment)...1-61 [8] Tray Adjustment .......................................1-61 [9] Magnification Adjustment .........................1-62 [10] Timing Adjustment....................................1-65 [11] RADF Adjustment.....................................1-70 [12] Centring Adjustment.................................1-72 [13] Distortion adjustment (Copier)..................1-75 [14] Non-image area erase check ...................1-75 [15] Recall standard data (Image adjustment)..1-76 [16] Running Test Mode ..................................1-77 . . . . . . . . . . . . . . . . . .S-1 . . . . .S-1 SAFETY WARNINGS SAFETY INFORMATION . . . . . . . . . . . . . . . . . . .S-2 . . . . . . . . . . . . . . .S-10 . . . . . . . . . . .S-10 IMPORTANT INFORMATION SAFETY CIRCUITS . . . . . . . . . . . . . . . . . . S-11 . . .S-13 INDICATION OF WARNING ON THE MACHINE 4 ELECTRIC PARTS LIST 3 DIS./ASSEMBLY 3 DIS./ASSEMBLY 3 SERVICE 3 DIS./ASSEMBLY 2 ISW DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION 31DIS./ASSEMBLY ADJUSTMENT 31DIS./ASSEMBLY ADJUSTMENT CONTENTS [17] Test pattern output mode ........................ 1-77 [18] Test pattern density setting ..................... 1-84 [19] Finisher adjustment ................................. 1-84 [20] List Output Mode ..................................... 1-91 47 MODE ................................................................ 1-92 [1] 47 Mode / Multi Mode Setting Method..... 1-92 [2] Adjustment Data Display ......................... 1-94 [3] Hard Disk Check...................................... 1-94 [4] Input checklist.......................................... 1-95 [5] Output checklist ..................................... 1-103 OTHER ADJUSTMENT ........................................ 1-108 [1] Centring Adjustment .............................. 1-108 [2] Skew adjustment (Main body) ............... 1-111 [3] Adjusting the LCT Paper Feed Roller Pressure (C-404 only) ........................... 1-111 [4] Paper up/down plate horizontal adjustment (LCT only) ........................... 1-112 [5] Skew adjustment (LCT only) ................. 1-114 [6] Tray spring pressure adjustment ........... 1-115 [7] Paper feed height (upper limit) adjustment (LCT only) ........................... 1-117 [8] Pick-up release amount adjustment (LCT only) ........................... 1-118 [9] RADF mounting position adjustment ..... 1-119 [10] RADF paper skew adjustment............... 1-120 [11] FNS Adjusting the magnets on the by-pass conveyance guide plate (FN-112/6/121/10) ................................. 1-121 [12] FNS adjusting the by-pass gate (FN-112/6/121/10) ................................. 1-122 [13] FNS Adjusting the Shift Position (FN-112/6/121/10) ................................. 1-124 [14] FNS Adjusting the paper exit solenoid (FN-112/6/121/10) ................................. 1-125 [15] FNS Adjusting the mount location of the paper exit arm (FN-112/6/121/10) ......... 1-127 [16] FNS Adjusting the mount location of the alignment plates / U (FN-112/6/121/10) ................................. 1-128 [17] FNS Adjusting the mount location of the alignment plates / L (FN-6/10) ..... 1-129 [18] FNS Adjusting the stapling position (Flat stapling) (FN-112/6/121/10) .......... 1-130 [19] FNS Adjusting the stapler vertical positioning (FN-112/6/121/10) ............... 1-131 [20] FNS Adjusting the stapling position (stapling-and-folding) (FN-6/10) ............ 1-133 [21] FNS Adjusting the angle of the folding stopper (FN-6/10) .................................. 1-134 [22] FNS Adjusting the folding force (FN-6/10) ............................................... 1-135 [23] FNS Adjusting the three-holding positions (FN-6/10) ............................................... 1-136 [24] PK Adjusting the tilt of the punch hole position (PK-2) .................................................... 1-137 PK Adjusting the tilt of the punch hole position (PK-5).....................................................1-138 [26] PK Adjusting the punch hole vertical position (PK-2).....................................................1-139 [27] Sensitivity adjustment for the PK paper edge sensor (PK-5) .........................................1-140 [28] PI Centering Adjustment (PK-2) .............1-141 [29] Adjusting the tilt of PI (when PK punch is used) (PK-2) .......................................1-142 [30] Sensitivity adjustment for the PZ paper edge sensor (PZ) ............................................1-143 [31] FNS Stapler Driver Belt Position Adjustment (FN-112/6/121/10)...............1-144 [32] Adjusting the PZ Paper-Path Switching Solenoid (PZ) .........................................1-146 [33] Adjusting the Tension of the PZ Punch Shift Timing Belt (PZ) .............................1-147 [34] Adjusting the PZ 1st Folding Skew (PZ)....1-148 [35] Adjusting the Position of the PZ 2nd Folding Stopper (PZ) ..............................1-149 [36] Adjusting the PZ 2nd Folding Skew 2nd Stopper Assembly (PZ) ..........................1-150 [37] FNS Adjusting the Magnets on Conveyance Guide Plate B (FN-115)..........................1-151 [38] FNS Adjusting the Magnets on Conveyance Guide Plate C (FN-115) .........................1-152 [39] FNS Adjusting the Sub-tray Paper Exit Gate (FN-115) .................................................1-153 [40] FNS Adjusting the Paper-Path Switching Gate (FN-115) .................................................1-154 [41] FNS Adjusting the By-pass Gate (FN-115) .................................................1-156 [42] FNS Adjusting the Shift Position (FN-115) .................................................1-157 [43] FNS Adjusting Opening/Closing at the Paper Exit (FN-115) .....................1-158 [44] FNS Adjusting the Paper Exit-Opening Solenoid (FN-115) ..................................1-159 [45] FNS Adjusting the Paper Exit-Opening Lower Guide Plate (FN-115) ..................1-160 [46] FNS Adjusting the Mount Location of the Paper Exit Arm (FN-115)..................1-161 [47] FNS Adjusting the Mount Location of the Upper Alignment Plates (FN-115) ....1-162 [48] FNS Adjusting the Tension of the Upper Alignment Plate Drive Timing Belt (FN-115) .................................................1-163 [49] FNS Adjusting the Stapling Position (Flat Stapling) (FN-115) .........................1-163 [50] OT-104 Testing Operation .....................1-164 [51] FN-113/122 Output Check Mode ...........1-166 [52] FN-113/122 Lengthwise Position Adjustment of Punch Hole......................1-170 [53] FN-113/122 Adjustment of Solenoids ....1-171 [54] FN-113/122 Timing Belt Tension Adjustment .............................................1-172 [25] 4 ELECTRIC PARTS LIST 3 DIS./ASSEMBLY 3 DIS./ASSEMBLY 3 SERVICE 3 DIS./ASSEMBLY 2 ISW CONTENTS [55] [56] FN-113/122 Adjustment of the Elevator Tray Upper Limit Sensor ................................ 1-173 FN-113/122 Adjustment of Elevator Tray Over Detection Level ...................................... 1-174 4. ELECTRIC PARTS LIST PARTS LAYOUT DRAWING .....................................4-1 [1] Di551/Di650/Di5510/Di7210 Parts Layout Drawing ......................................................4-1 [2] EDH-4/7 Parts Layout Drawing ................4-12 [3] C-403/404 Parts Layout Drawing .............4-13 [4] FN-112/6/121/10 Parts Layout Drawing ...4-14 [5] Cover Inserter B/E Parts Layout Drawing ....................................................4-17 [6] PK-2/5 Parts Layout Drawing ...................4-18 [7] ZK-2/3 Parts Layout Drawing ...................... 4-19 [8] FN-115 Parts Layout Drawing ..................4-20 [9] OT-104 Parts Layout Drawing..................4-22 CONNECTOR LAYOUT DRAWING........................4-23 [1] Di551/Di650/Di5510/Di7210 Connector Layout Drawing.......................4-23 [2] C-403/404 Connector Layout Drawing .....4-30 [3] FN-112/6/121/10 Connector Layout Drawing ....................................................4-30 [4] Cover Inserter B/E Connector Layout Drawing ....................................................4-31 [5] PK-2/5 Connector Layout Drawing...........4-31 [6] ZK-2/3 Connector Layout Drawing .............. 4-32 [7] FN-115 Connector Layout Drawing ............. 4-33 [8] OT-104 Connector Layout Drawing............. 4-33 JAM CODE LIST......................................................4-34 ERROR CODE LIST................................................4-50 TIMING CHART.......................................................4-69 [1] Di650 Timing Chart (1) .............................4-69 [2] Di650 Timing Chart (2) .............................4-70 [3] Di7210 Timing Chart (1) ...........................4-71 [4] Di7210 Timing Chart (2) ...........................4-72 [5] EDH-4/EDH-7 Timing Chart (1) ................4-73 [6] EDH-4/EDH-7 Timing Chart (2) ................4-74 [7] C-403/C-404 Time Chart ..........................4-75 [8] FN-112/FN-6/FN-121/FN-10 TIming Chart (1) .......................................4-76 [9] FN-112/FN-6/FN-121/FN-10 Timing Chart (2) .......................................4-77 [10] FN-112/FN-6/FN-121/FN-10 Timing Chart (3) .......................................4-78 [11] FN-112/FN-6/FN-121/FN-10 Timing Chart (4) .......................................4-79 [12] Cover Inserter B/Cover Inserter E Timing Chart ............................................4-80 [13] PK-2 Timing Chart ...................................4-81 [14] PK-5 Timing Chart ...................................4-82 [15] ZK-2/ZK-3 Timing Chart ...........................4-83 [16] FN-115 Timing Chart (1) ..........................4-84 [17] FN-115 Timing Chart (2) ..........................4-85 [18] OT-104 Timing Chart ...............................4-86 [19] FN-113/FN-122 Timing Chart (1) ............4-87 [20] FN-113/FN-122 Timing Chart (2) ............4-88 OVERALL WIRING DIAGRAM ................................4-89 [1] EDH-4/EDH-7 Overall Wiring Diagram.....4-89 [2] C-403/C-404 Overall Wiring Diagram.......4-90 2. ISW WHAT'S ISW?........................................................... 2-1 SETUP ...................................................................... 2-2 [1] ISW-compatible boards ............................. 2-2 [2] Data flow.................................................... 2-2 [3] Prepare the copier to start an ISW transfer ...................................................... 2-2 [4] Preparing the copier to transfer ................. 2-4 [5] Relationships between processing states and operational LEDs ................................ 2-5 [6] Rewriting procedure after an error interruption................................................. 2-5 [7] Preparation when PZ is installed ............... 2-6 [8] Connecting to the ISW connector .............. 2-6 INTERNET ISW ........................................................ 2-8 [1] What is the Internet ISW ?......................... 2-8 [2] Operating environment .............................. 2-8 [3] Main features ............................................. 2-8 [4] Initial setting............................................... 2-9 [5] Mail Remote Notification System............. 2-16 [6] Internet ISW using Web utility.................. 2-30 [7] Internet ISW by operation panel .............. 2-33 [8] Precautions for use.................................. 2-35 3. SERVICE SERVICE SCHEDULE.............................................. 3-1 [1] Service Schedule....................................... 3-1 [2] Maintenance Items .................................... 3-2 [3] Main Body Periodic Inspection Items....... 3-10 [4] RADF [EDH-4/7] ...................................... 3-12 [5] FNS [FN-112/6] ....................................... 3-12 [6] FNS [FN-115] .......................................... 3-13 [7] LCT [C-403/404] ...................................... 3-13 [8] PI [Cover Inserter B/E]............................. 3-14 [9] PZ [ZK-2/3] .............................................. 3-14 [10] Periodic replacement parts list................. 3-15 [11] Optional replacement parts list ................ 3-18 COPY MATERIALS ................................................ 3-19 [1] Single unit supply .................................... 3-19 SERVICE MATERIAL LIST..................................... 3-20 4 ELECTRIC PARTS LIST 3 DIS./ASSEMBLY 3 DIS./ASSEMBLY 3 SERVICE 3 DIS./ASSEMBLY 2 ISW 31DIS./ASSEMBLY ADJUSTMENT 31DIS./ASSEMBLY ADJUSTMENT CONTENTS [3] [4] [5] [6] [7] [8] [9] 3 DIS./ASSEMBLY 2 ISW Cover Inserter B/Cover Inserter E Overall Wiring Diagram ........................... 4-91 PK-2 Overall Wiring Diagram .................. 4-92 PK-5 Overall Wiring Diagram .................. 4-93 ZK-2 Overall Wiring Diagram................... 4-94 FN-115 Overall Wiring Diagram .............. 4-95 OT-104 Overall Wiring Diagram .............. 4-96 FN-113/FN-122 Overall Wiring Diagram..... 4-97 APPENDIX [1] Di551/Di650 Overall Wiring Diagram......... A-1 [2] Di5510/Di7210 Overall Wiring Diagram..... A-2 [3] FN-112/FN-6/FN-121/FN-10 Overall Wiring Diagram ............................. A-3 4 ELECTRIC PARTS LIST 3 DIS./ASSEMBLY 3 DIS./ASSEMBLY 3 SERVICE SAFETY AND IMPORTANT WARNING ITEMS SAFETY AND IMPORTANT WARNING ITEMS Read carefully the Safety and Important Warning Items described below to understand them before doing service work. IMPORTANT NOTICE Because of possible hazards to an inexperienced person servicing this copier as well as the risk of damage to the copier, Konica Minolta Business Technologies, INC. (hereafter called the KMBT) strongly recommends that all servicing be performed only by KMBT-trained service technicians. Changes may have been made to this copier to improve its performance after this Service Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that the information contained in this Service Manual is complete and accurate. The user of this Service Manual must assume all risks of personal injury and/or damage to the copier while servicing the copier for which this Service Manual is intended. Therefore, this Service Manual must be carefully read before doing service work both in the course of technical training and even after that, for performing maintenance and control of the copier properly. Keep this Service Manual also for future service. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION In this Service Manual, each of three expressions " DANGER", " WARNING", and " CAUTION" is defined as follows together with a symbol mark to be used in a limited meaning. When servicing the copier, the relevant works (disassembling, reassembling, adjustment, repair, maintenance, etc.) need to be conducted with utmost care. DANGER :Action having a high possibility of suffering death or serious injury WARNING:Action having a possibility of suffering death or serious injury CAUTION :Action having a possibility of suffering a slight wound, medium trouble, and property damage Symbols used for safety and important warning items are defined as follows: :Precaution when using the copier. :Prohibition when using the copier. :Direction when using the copier. General precaution Electric hazard High temperature General prohibition Do not touch with wet hand Do not disassemble General instruction Unplug Ground/Earth S-1 SAFETY AND IMPORTANT WARNING ITEMS SAFETY WARNINGS [1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA BUSINESS TECHNOLOGIES, INC. Konica Minolta brand copiers are renowned for their high reliability. This reliability is achieved through high-quality design and a solid service network. Copier design is a highly complicated and delicate process where numerous mechanical, physical, and electrical aspects have to be taken into consideration, with the aim of arriving at proper tolerances and safety factors. For this reason, unauthorized modifications involve a high risk of degradation in performance and safety. Such modifications are therefore strictly prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind this policy. DANGER : PROHIBITED ACTIONS · Using any cables or power cord not specified by KMBT. · Using any fuse or thermostat not specified by KMBT. Safety will not be assured, leading to a risk of fire and injury. · Disabling fuse functions or bridging fuse terminals with wire, metal clips, solder or similar object. · Disabling relay functions (such as wedging paper between relay contacts) · Disabling safety functions (interlocks, safety circuits, etc.) Safety will not be assured, leading to a risk of fire and injury. · Making any modification to the copier unless instructed by KMBT · Using parts not specified by KMBT S-2 SAFETY AND IMPORTANT WARNING ITEMS [2] CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE Konica Minolta brand copiers are extensively tested before shipping, to ensure that all applicable safety standards are met, in order to protect the customer and customer engineer (hereafter called the CE) from the risk of injury. However, in daily use, any electrical equipment may be subject to parts wear and eventual failure. In order to maintain safety and reliability, the CE must perform regular safety checks. 1.Power Supply WARNING: Wall Outlet · Check that mains voltage is as specified. Plug the power cord into the dedicated wall outlet with a capacity greater than the maximum power consumption. If excessive current flows in the wall outlet, fire may result. · If two or more power cords can be plugged into the wall outlet, the total load must not exceed the rating of the wall outlet. If excessive current flows in the wall outlet, fire may result. kw WARNING: Power Plug and Cord · Make sure the power cord is plugged in the wall outlet securely. Contact problems may lead to increased resistance, overheating, and the risk of fire. · Check whether the power cord is damaged. Check whether the sheath is damaged. If the power plug, cord, or sheath is damaged, replace with a new power cord (with plugs on both ends) specified by KMBT. Using the damaged power cord may result in fire or electric shock. · When using the power cord (inlet type) that came with this copier, be sure to observe the following precautions: a. Make sure the copier-side power plug is securely inserted in the socket on the rear panel of the copier. Secure the cord with a fixture properly. b. If the power cord or sheath is damaged, replace with a new power cord (with plugs on both ends) specified by KMBT. If the power cord (inlet type) is not connected to the copier securely, a contact problem may lead to increased resistance, overheating, and risk of fire. · Check whether the power cord is not stepped on or pinched by a table and so on. Overheating may occur there, leading to a risk of fire. S-3 SAFETY AND IMPORTANT WARNING ITEMS WARNING: Power Plug and Cord · Do not bundle or tie the power cord. Overheating may occur there, leading to a risk of fire. · Check whether dust is collected around the power plug and wall outlet. Using the power plug and wall outlet without removing dust may result in fire. · Do not insert the power plug into the wall outlet with a wet hand. The risk of electric shock exists. · When unplugging the power cord, grasp the plug, not the cable. The cable may be broken, leading to a risk of fire and electric shock. WARNING: Wiring · Never use multi-plug adapters to plug multiple power cords in the same outlet. If used, the risk of fire exists. · When an extension cord is required, use a specified one. Current that can flow in the extension cord is limited, so using a too long extension cord may result in fire. Do not use an extension cable reel with the cable taken up. Fire may result. WARNING: Ground Lead · Check whether the copier is grounded properly. If current leakage occurs in an ungrounded copier, you may suffer electric shock while operating the copier. Connect the ground lead to one of the following points: a. Ground terminal of wall outlet b. Ground terminal for which Class D work has been done S-4 SAFETY AND IMPORTANT WARNING ITEMS WARNING: Ground Lead · Pay attention to the point to which the ground lead is connected. Connecting the ground lead to an improper point such as the points listed below results in a risk of explosion and electric shock: a. Gas pipe (A risk of explosion or fire exists.) b. Lightning rod (A risk of electric shock or fire exists.) c. Telephone line ground (A risk of electric shock or fire exists in the case of lightning.) d. Water pipe or faucet (It may include a plastic portion.) 2.Installation Requirements WARNING: Prohibited Installation Place · Do not place the copier near flammable materials such as curtains or volatile materials that may catch fire. A risk of fire exists. · Do not place the copier in a place exposed to water such as rain water. A risk of fire and electric shock exists. WARNING: Nonoperational Handling · When the copier is not used over an extended period of time (holidays, etc.), switch it off and unplug the power cord. Dust collected around the power plug and outlet may cause fire. CAUTION: Temperature and Humidity · Do not place the copier in a place exposed to direct sunlight or near a heat source such as a heater. A risk of degradation in copier performance or deformation exists. Do not place the copier in a place exposed to cool wind. Recommended temperature and humidity are as follows: Temperature: 10°C to 30°C Humidity: 10% to 80% (no dew condensation) Avoid other environments as much as possible. CAUTION: Ventilation · Do not place the copier in a place where there is much dust, cigarette smoke, or ammonia gas. Place the copier in a well ventilated place to prevent machine problems and image faults. S-5 SAFETY AND IMPORTANT WARNING ITEMS CAUTION: Ventilation · The copier generates ozone gas during operation, but it is not sufficient to be harmful to the human body. If a bad smell of ozone is present in the following cases, ventilate the room. a. When the copier is used in a poorly ventilated room b. When taking a lot of copies c. When using multiple copiers at the same time CAUTION: Vibration · When installing the copier, read the Installation Guide thoroughly. Be sure to install the copier in a level and sturdy place. Constant vibration will cause problems. · Be sure to lock the caster stoppers. In the case of an earthquake and so on, the copier may slide, leading to a injury. CAUTION: Inspection before Servicing · Before conducting an inspection, read all relevant documentation (service manual, technical notices, etc.) and proceed with the inspection following the prescribed procedure in safety clothes, using only the prescribed tools. Do not make any adjustment not described in the documentation. If the prescribed procedure or tool is not used, the copier may break and a risk of injury or fire exists. · Before conducting an inspection, be sure to disconnect the power plugs from the copier and options. When the power plug is inserted in the wall outlet, some units are still powered even if the POWER switch is turned OFF. A risk of electric shock exists. · The area around the fixing unit is hot. You may get burnt. DANGER: Work Performed with the Copier Powered · Take every care when making adjustments or performing an operation check with the copier powered. If you make adjustments or perform an operation check with the external cover detached, you may touch live or high-voltage parts or you may be caught in moving gears or the timing belt, leading to a risk of injury. S-6 SAFETY AND IMPORTANT WARNING ITEMS DANGER: Work Performed with the Copier Powered · Take every care when servicing with the external cover detached. High-voltage exists around the drum unit. A risk of electric shock exists. WARNING: Safety Checkpoints · Check the exterior and frame for edges, burrs, and other damages. The user or CE may be injured. · Do not allow any metal parts such as clips, staples, and screws to fall into the copier. They can short internal circuits and cause electric shock or fire. · Check wiring for squeezing and any other damage. Current can leak, leading to a risk of electric shock or fire. · When disconnecting connectors, grasp the connector, not the cable. (Specifically, connectors of the AC line and high-voltage parts) Current can leak, leading to a risk of electric shock or fire. · Carefully remove all toner remnants and dust from electrical parts and electrode units such as a charging corona unit. Current can leak, leading to a risk of copier trouble or fire. · Check high-voltage cables and sheaths for any damage. Current can leak, leading to a risk of electric shock or fire. · Check electrode units such as a charging corona unit for deterioration and sign of leakage. Current can leak, leading to a risk of trouble or fire. · Before disassembling or adjusting the write unit incorporating a laser, make sure that the power cord has been disconnected. The laser light can enter your eye, leading to a risk of loss of eyesight. · Do not remove the cover of the write unit. Do not supply power with the write unit shifted from the specified mounting position. The laser light can enter your eye, leading to a risk of loss of eyesight. · When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose of the used lithium battery using the method specified by local authority. Improper replacement can cause explosion. S-7 SAFETY AND IMPORTANT WARNING ITEMS WARNING: Safety Checkpoints · After replacing a part to which AC voltage is applied (e.g., optical lamp and fixing lamp), be sure to check the installation state. A risk of fire exists. · Check the interlock switch and actuator for loosening and check whether the interlock functions properly. If the interlock does not function, you may receive an electric shock or be injured when you insert your hand in the copier (e.g., for clearing paper jam). · Make sure the wiring cannot come into contact with sharp edges, burrs, or other pointed parts. Current can leak, leading to a risk of electric shock or fire. · Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay special attention to forgotten connectors, pinched cables, forgotten screws, etc.) A risk of copier trouble, electric shock, and fire exists. DANGER: HANDLING OF SERVICE MATERIALS · Toner and developer are not harmful substances, but care must be taken not to breathe excessive amounts or let the substances come into contact with eyes, etc. It may be stimulative. If the substances get in the eye, rinse with plenty of water immediately. When symptoms are noticeable, consult a physician. · Never throw the used cartridge and toner into fire. You may be burned due to dust explosion. S-8 SAFETY AND IMPORTANT WARNING ITEMS DANGER : HANDLING OF SERVICE MATERIALS · Unplug the power cord from the wall outlet. Drum cleaner (isopropyl alcohol) and roller cleaner (acetone-based) are highly flammable and must be handled with care. A risk of fire exists. · Do not replace the cover or turn the copier ON before any solvent remnants on the cleaned parts have fully evaporated. A risk of fire exists. · Use only a small amount of cleaner at a time and take care not to spill any liquid. If this happens, immediately wipe it off. A risk of fire exists. · When using any solvent, ventilate the room well. Breathing large quantities of organic solvents can lead to discomfort. [3] MEASURES TO TAKE IN CASE OF AN ACCIDENT provide relief to affected persons and to prevent further damage. 1. If an accident has occurred, the distributor who has been notified first must immediately take emergency measures to 2. If a report of a serious accident has been received from a customer, an on-site evaluation must be carried out quickly and KMBT must be notified. 3. To determine the cause of the accident, conditions and materials must be recorded through direct on-site checks, in accordance with instructions issued by KMBT. 4. For reports and measures concerning serious accidents, follow the regulations given in "Serious Accident Report/ Follow-up Procedures". [4] CONCLUSION safety can be maintained by the appropriate daily service work conducted by the customer engineer. 1. Safety of users and customer engineers depends highly on accurate maintenance and administration. Therefore, 2. When performing service, each copier on the site must be tested for safety. The customer engineer must verify the safety of parts and ensure appropriate management of the equipment. S-9 SAFETY AND IMPORTANT WARNING ITEMS SAFETY INFORMATION IMPORTANT INFORMATION The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976. Compliance is mandatory for products marketed in the United States. This copier is certified as a "Class 1" laser product under the U.S. Department of Health and Human Services (DHHS) Radiation Performance Standard according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within protective housings and external covers, the laser beam cannot escape during any phase of normal user operation. S-10 SAFETY AND IMPORTANT WARNING ITEMS SAFETY CIRCUITS This machine is provided with the following safety circuits to prevent machine faults from resulting in serious accidents. [2] Protection by L2, L3 and L4 (fixing heater lamps) overheating prevention circuit [1] [2] Overall protection circuit L2 and L3 (fixing heater lamps) overheating prevention circuit DCPS TS2 TS1 These safety circuits are described below to provide the service engineer with a renewed awareness of them in order to prevent servicing errors that may impair their TH2 RL1 PRCB RL1 functions. [1] Overall Protection Circuit CBR1 Control section AC driver section L2 L3 L4 NF CBR2 1. Protection by software The output voltage from TH1 (fixing temperature sensor 1) is read by the CPU. If this voltage is abnormal, L2 (fixing heater lamp 1), L3 (fixing heater lamp 2), L4 (fixing heater lamp 3) and RL1 (main relay) are turned OFF. 1. Protection by CBR1 and CBR2 (circuit breakers) CBR1 and CBR2 interrupt the AC line instantaneously when an excessive current flows due to a short in the AC line. CAUTION: The CBR1 and CBR2 functions must not be deactivated under any circumstances. CAUTION: Do not change the gap between the roller and TH1. When replacing TH1, check the specified mounting dimensions. The RL1 function must not be deactivated under any circumstances. S-11 TH1 SAFETY AND IMPORTANT WARNING ITEMS 2. Protection by the hardware circuit The output voltages from TH1 and TH2 (fixing temperature sensors) are compared with the abnormality judgment reference value in the comparator circuit. If the output voltage from TH1 or TH2 exceeds the reference value, L2 (fixing heater lamp 1), L3 (fixing heater lamp 2), L4 (fixing heater lamp 3) and RL1 (main relay) are turned OFF in hardware means. 3. CAUTION: Periodically check the TH2 face contacting the roller, and replace TH2 if any abnormality is detected. Since TH1 (fixing temperature sensor) face does not contact the roller, check the distance from the roller and the sensor orientation if any abnormality is detected. The RL1 function must not be deactivated under any circumstances. Protection by TS1 (thermostat/U) and TS2 (thermostat/L) When the temperature of the fixing roller (upper/ lower) exceeds the specified value, TSs are turned OFF, thus interrupting the power to L2 (fixing heater lamp/1), L3 (fixing heater lamp/2), and L4 (fixing heater lamp/3) directly. CAUTION: Do not use any other electrical conductor in place of TS1 and TS2. Do not change the distance between the roller and TS (thermostat). S-12 SAFETY AND IMPORTANT WARNING ITEMS INDICATION OF WARNING ON THE MACHINE Caution labels shown below are attached in some areas on/in the machine. When accessing these areas for maintenance, repair, or adjustment, special care should be taken to avoid burns and electric shock. CAUTION DO NOT INSERT your finger into the two RADF hinge portions; otherwise you may be injured. WARNING This area generates high voltage. If touched, electrical shock may occur. DO NOT TOUCH. CAUTION High temperature! Do not touch. Use care when clearing paper. ATTENTION Temp rature lev e! Risque de br lure. Soyez prudent en retirant la feuille coinc e. CAUTION ATTENTION VORSICHT PRECAUCION ATTENZIONE CAUTION ATTENTION VORSICHT PRECAUCION ATTENZIONE CAUTION The fixing unit is very hot. To avoide getting burned, DO NOT TOUCH. VORSICHT Hei§e OberflSche! Brandverletzungsgefahr. Bei Beseitigung von Papierstaus vorsichtig vorgehen. CAUTION The conveyance fixing unit is heavy. Use care and draw it out gently; otherwise you may be injured. CAUTION DO NOT put your hand between the main body and developing fixing unit; otherwise you may be injured. PRECAUCION ÁTemperatura alta! No tocar. Tener cuidado al remover el papel. ATTENZIONE Alta temperatura! Non toccare. Agire con prudenza nel rimuovere la carta. CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office. S-13 SAFETY AND IMPORTANT WARNING ITEMS In the case of the Di551/Di650 (Finisher with Cover Inserter B/E only) (FN-112/FN-6/FN-121/FN-10 Finisher) (FN-6/FN-10 Finisher only) (FN-6/FN-10 Finisher) CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office. S-14 SAFETY AND IMPORTANT WARNING ITEMS In the case of the Di5510/Di7210 The shift tray moves to and fro while printing. DO NOT put your hand in between the tray and tray supporting part; otherwise you may be injured. Also, DO NOT put your hand in the paper exit outlet while the tray is moving; otherwise you may be injured. (OT-104 Shift tray) DO NOT put your hand between the main body and tray; otherwise you may be injured. DO NOT put your hand between the main body and tray; otherwise you may be injured. (Main body tray 1 and 2) (Main body tray 3 and 4) 7272sf006 CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office. S-15 SAFETY AND IMPORTANT WARNING ITEMS Use care after opening the paper exit outlet. DO NOT put your hand into it; otherwise you may be injured. To avoid injury, DO NOT put your hand on top of the printed sheets. Be sure to hold both sides of the printed sheets when removing them, and DO NOT leave your hand on the printed sheets while the primary (main) tray goes up. (FN-115 Finisher) 7272sf007 CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office. S-16 SAFETY AND IMPORTANT WARNING ITEMS 7272sf004 In the case of the Di551/Di650 7272sf005 In the case of the Di5510/Di7210 7272sf001 S-17 SAFETY AND IMPORTANT WARNING ITEMS CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office. S-18 SAFETY AND IMPORTANT WARNING ITEMS WARNING CAUTION You may be burned or injured if you touch any area that you are advised by any caution label to keep yourself away from. Do not remove caution labels. If any caution label has come off or soiled and therefore the caution cannot be read, contact our Service Office. S-19 Blank page 1 1 ADJUSTMENT ADJUSTMENT 1 ADJUSTMENT Blank page HOW TO USE THIS SECTION [1] Scope and Precautions This section provides detailed information about adjustment items and procedures. Before addressing customer complaints, perform the following checks. Check whether the power supply voltage meets the specifications. 2. Check whether the power supply is properly grounded. 3. Check whether this machine shares the power supply with any other machine that draws large current intermittently (e.g., elevator and air conditioner that produce electrical noise). 4. Check whether the installation environment is good. a. High temperature / High humidity, direct sunlight, ventilation, etc. b. Level of installed location 5. Check whether original has a problem that may cause defective images. 6. Check whether the selected density value is correct. 7. Check whether the platen glass, slit glass, etc. is soiled. 8. Check whether correct paper is used for copying. 9. Check whether copying materials and parts (e.g., developer, drum, and cleaning blade) are replenished and replaced when they reach the end of their useful life. 10. Check whether toner remains. When servicing the machine, observe the following precautions: 11. Only either side of the AC line is shut off when the SW1 (main power) of this machine is turned off. Always unplug the power cord before starting service work. If it is necessary to service the machine with the power on, take care not to be caught in the scanning gear of the exposure unit. 12. Special care should be taken when handling the fixing unit because it operates at extremely high temperatures. 13. The developing unit has a strong magnetic field. Keep watches and measuring equipment away from it. 14. Take care not to damage the drum with tools and so on. 15. Do not touch IC pins with bare hands. 1. ADJUSTMENTS MADE WHEN REPLACING PARTS Adjustments (including checks) and settings are not only required when a customer complaint about the copy image quality is received, but also after replacing or reassembling parts. [How to Read Tables] Components of the tables used in this section are as follows: 1. Mode Adjustment mode to be selected. [P]: P mode [25]: 25 mode [36]: 36 mode [47]: 47 mode 2. Code Code and copy quantity setting button used in each mode. 3. Page Page in the "ADJUSTMENT" section. 4. Circled numbers 1 Indicate that adjustments (including checks) must be made in order of precedence. (Circle without numeric character): Indicates that adjustments (including checks) can be made independently. 2 1-1 1 ADJUSTMENT HOW TO USE THIS SECTION 1 ADJUSTMENT LIST OF ADJUSTMENT ITEMS LIST OF ADJUSTMENT ITEMS Drum Developer Write unit Dust-proof glass Each tray unit By-pass paper feed unit Tray up/down wire Registration roller Registration unit Registration clutch Mis-centering detection sensor ADU unit CCD unit Fixing unit Memory board RADF LCT FNS Stapler unit PI PK (PK-2) PK (PK-5) PZ 1 3 4211 5322 643 754 8653 9764 21 OO OO O O O O O O O O O O O O O O O O OO O OOO O O O O O (O) Classification by Adjustment Adjustment Item Item No. Mode 1 Process High voltage Adjust- adjustment Drum Pecu2 ment liarity Adjustment 3 4 5 6 7 8 9 10 Image Adjustment 11 Charging grid manual adjustment Blade setting mode Auto maximum density adjustment Auto dot diameter adjustment LD1 offset adjustment LD2 offset adjustment Auto gamma adjustment (1dot) Auto gamma adjustment (2dot) Cartridge set mode 1-53 1-54 1-55 1-55 1-56 1-57 1-58 1-59 1-59 1-61 1-62 1-63 1-63 1-64 1-66 1-67 1-68 1-68 1-69 1-69 1-70 1-71 1-71 1-72 1-73 1-73 1-74 1-75 1-75 1-75 1-75 1-85 1-85 1-86 Tray Adjustment Magnification Printer vertical magnifiAdjustment cation adjustment Printer horizontal magni12 fication adjustment Scanner (platen) vertical 13 adjustment Scanner (RADF) vertical 14 adjustment Timing Adjust- Printer leading edge tim15 ment ing adjustment Printer registration loop 16 adjustment Printer pre-registration 17 adjustment Printer leading edge tim- 36 18 ing adjustment Scanner (platen) leading 19 edge timing adjustment Scanner (RADF) leading 20 edge timing adjustment Scanner (RADF) regis21 tration loop adjustment RADF Adjust- RADF density adjust22 ment ment RADF original size 23 adjustment RADF incline offset 24 adjustment Centering Printer centering adjust25 Adjustment ment Scanner (platen) center26 ing adjustment Scanner (RADF) center27 ing adjustment Warp Adjust- Scanner (platen) warp 28 ment (Copier) (main scan) Scanner (platen) warp 29 (sub-scan) Scanner (RADF) warp 30 (main scan) Scanner (RADF) warp 31 (sub-scan) 32 Finisher Stitch and fold stopper adjustment 33 Adjust- Folding stopper adjustment ment 34 Cover sheet tray size adjustment Page O OO O O OO OO O O O (O) O O OO O O O O O O O O O O O O O O 1-2 35 Finisher Punch AdjustAdjust- ment ment 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 Punch vertical position 1-87 adjustment Punch horizontal 36 1-87 position adjustment Punch regist loop adjust1-88 ment 1st Z- fold position adjustment 1-88 2nd Z-fold position adjustment 1-89 Three-fold position adjustment 1-90 2 positions staple pitch adjustment 1-91 Tray Centering Adjustment 1-108 RADF Mounting Position Adjustment 1-119 RADF Skew Adjustment 1-120 RADF Paper Skew Face side of original 1-120 Adjustment paper Back side of original 1-121 paper PI Centering adjustment 1-141 PK Adjusting the Skew of Punched Holes Position 1-137 PK Adjusting the Vertical Positioning of Punched 1-139 Holes Drum Count Reset 1-42 Developer Count Reset 25 1-42 Web Counter Reset 1-42 Other Adjustments Caution: Replacing the image control board · When a damaged image control board is replaced, the memory board on this board must be used on the new image control board. Only when the memory board is damaged, use a new memory board on a new control board. Since the new memory board does not have adjustment data, the all adjustments are required. Before making the all adjustments, make the "47mode-92(output) " setting to make the new memory board effective. · After making any adjustment, make the "47mode -96 (output) setting". After made the "47mode-96 (output)" setting, the adjustment data is saved. · However, the "47mode-92" and -96" settings are protected to prevent them from careless operation. In order to make "47mode -92" and -96" settings using the saved adjustment data, the protection must be disabled. For the unprotection method, contact the service manager ot the authorized distributor. Drum Developer Write unit Dust-proof glass Each tray unit By-pass paper feed unit Tray up/down wire Registration roller Registration unit Registration clutch Mis-centering detection sensor ADU unit CCD unit Fixing unit Memory board RADF LCT FNS Stapler unit PI PK (PK-2) PK (PK-5) PZ Classification by Adjustment Adjustment Item Item No. Mode Page O O O O O O O O O O O O 3 1 2 O O O O OO OOO OO O O O O 1-3 1 ADJUSTMENT LIST OF ADJUSTMENT ITEMS 1 ADJUSTMENT LCD ADJUSTMENT LCD ADJUSTMENT [1] LCD Control Panel Adjustment Enter the key operator mode and select " 10 Touch panel adjustment" to adjust the LCD touch panel. *If you cannot select the touch panel adjustment mode pressing any numeric key after entering key operator mode will take you directly to " 10 Touch panel adjustment". SETTINGS AND ADJUSTMENTS MADE WITH THE P FUNCTION The P function allows you to perform following numerical value checks using the P button: 1. Total counter 2. Copier counter 3. Printer counter 4. * PM counter 5. Density Shift (Auto ) 6. Density Shift (Inclease Contrust) 7. Density Shift (Photo) 8. Density Shift (Text) * PM counter is only displayed when ! Check key is pressed on the operation panel. [2] LCD Panel Contrast/Key Sound Adjustment Enter the key operation mode and select " 7 LCD Panel contrast/Key sound adjustment" to adjust the contrast, backlight, and/or buzzer as desired. [1] Checking and Printing the P Function 1. 2. 3. 4. 5. 6. Turn ON the SW2 (sub power). Press the P button. Counter list is displayed. Press the COUNTER MENU key. Press the START button to print out the counter list. The P function is cancelled automatically. If the counter list need not be displayed, press the EXIT key. [2] Setting up the P Function 1. 2. 3. Turn ON the SW2 (sub power). Press the SPECIAL key. ORIGINAL Select the required image quality, text, photo etc. Then press the P button to set the desired density shift. Enter a value (0-5) with a numeric key, then press the OK key. The smaller the value, the darker the density. Press the OK key to return to the Basic screen. 4. 5. 1-4 MODE CHANGING MENU [1] Mode Selection You can select a mode from the following [Mode changing menu: [Select mode] without turning OFF and ON the power switch. 1 Basic screen 2 3-6 mode 3 2-5 mode 4 Key operation mode 5 4-7 mode Step 1 2 Operation Turn on the SW2 (sub power). Press P button and wait until [Enter password for mode selection] message appears. Enter the password 9272 and press the Start button.(Note that this password is fixed and cannot be changed.)The [Mode changing menu] appears. Enter the number to select the desired mode. To return to the [Mode changing menu], press P button and wait until the menu appears again. Upon completion of the adjustment, press 3 4 5 6 EXIT key to return to the Basic screen. 1-5 1 ADJUSTMENT MODE CHANGING MENU 1 ADJUSTMENT MODE CHANGING MENU [2] Display Transition of 36 Modes High voltage adjustment mode menu 1 2 3 4 5 6 7 8 HV adjustment (Charge) x HV adjustment (Transfer) x HV adjustment (Separation-AC) x HV adjustment (Separation-DC) x HV adjustment (Charging grid voltage) HV adjustment (Bias of development) x Transfer guide confirm x HV adjustment (TGR) x x : Factory exclusive use. Service is not used. Process adjustment mode menu 1 High voltage adjustment 2 Drum peculiarity adjustment 3 Drum peculiarity adjustment (hand op) x 4 User paper setting 5 Recall standard data Drum peculiarity adjustment mode menu 1 2 3 4 5 6 7 8 9 10 Blade setting mode Auto maximum density adjustment Auto dot diameter adjustment LD 1 offset adjustment LD 2 offset adjustment LD 1 bias adjustment x LD 2 bias adjustment x Auto gamma adjustment(1dot) Auto gamma adjustment(2dot) Cartridge set mode 3-6 Modus / Adjustment mode 1 2 3 4 5 6 7 Process adjustment Image adjustment Running test mode Test pattern output mode Test pattern density setting Finisher adjustment List output mode Image adjustment mode menu 1 2 3 4 5 6 7 8 Tray adjustment Magnification adjustment Timing adjustment EDH adjustment Centering adjustment Warp adjustment (Copier) Non-image area erase check Recall standard data Magnification adjustment mode menu 1 2 3 4 Printer drum clock adjustment Printer horizontal adjustment Scanner drum clock adjustment EDH drum clock adjustment Timing adjustment mode menu 1 2 3 4 5 6 7 Printer restart timing adjustment Printer resist loop adjustment Printer pre-resist adjustment Printer lead edge timing adjustment Scanner restart timing adjustment EDH restart timing adjustment EDH resist loop adjustment Running test mode menu 1 2 3 4 5 Intermittent copy mode Paperless running mode Paperless mode Paperless endless mode Running mode Finisher adjustment mode menu 1 2 3 4 5 6 7 8 Stapling&Folding stopper adjustm. Folding stopper adjustment Cover sheet tray size adjustment (Not use this model) Punch adjustment Z-Folding position adjustment Three Folding position adjustment 2 Positions staple pitch adjustm. EDH adjustment mode menu 1 EDH density adjustment 2 EDH original size adjustment 3 EDH Incline offset adjustment Centering adjustment mode menu 1 Printer centring adjustment 2 Scanner centring adjustment 3 EDH centring adjustment List output mode menu 1 2 3 4 5 6 7 Machine management list 1 Adjustment data list Black ratio data list Machine management list 2 Parameter list Memory dump list Font pattern Punch adjustment mode menu 1 Punch vertical position adjustment 2 Punch horizontal position adjustment 3 Punch resist loop adjustment Z-folding position adjustment mode menu 1 1st Z-holding position adjustment 2 2nd Z-holding position adjustment 1-6 [3] Display Transition of 25 Modes 2-5 Modus /Memory setting mode 1 2 3 4 5 6 7 8 9 Software SW setting Paper size setting PM count Data collection Parts counter Password setting Telephone number setting M/C serial number setting Indication of ROM version Collecting data menu 1 2 3 4 5 6 7 Total count of each paper size Copy count of each paper size Print count of each paper size EDH count Scanner count Black ratio of each section Black ratio ranking list 8 JAM data of time series 9 JAM count 10 Count of each copy mode 11 SC count 12 JAM count of each section 13 SC count of each section Copy count of part menu 1 Count of special parts 2 Count of each parts 10 RD mode setting 11 ISW 12 Setting date input [4] Display Transition of Key Operation Modes System initial setting menu 1 2 3 4 Date & Time setting Language select setting IP adress setting / Tandem E-mail transmission setting User setting mode menu Key operator mode menu 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 *2 21 22 23 System initial setting Copier initial setting User setting mode E.K.C function setting *1 Lock / delete program memory Paper type / Special size set Panel contrast / Key sound adj. Key operator data setting Weekly timer Control panel adjustment Tray auto select setting Energy saver setting Memory switch setting Machine management list print * Not use Minolta! Side 2 lens adjustment Finisher adjustment HDD management setting Scanner transmission setting Non-image area erase setting Background adjustment Timing adjustment Centering adjustment 1 User density level 1setting 2 User density level 2 setting 3 User lens mode ratio setting Memory switch menu 1 Panel reset timer 2 Panel reset key function 3 EDH-Original effect 4 Program memory auto recall -305 Finisher mode by Full-Auto 6 Initial by Key Counter insert 7 Erasure outside area of original 8 EDH frame erasure selection 9 Automatic tray switching 10 Platen APS 11 EDH APS 12 Platen AMS 13 EDH AMS 14 Select tray when APS cancel 15 Platen original size detect 16 EDH original size detect 17 Platen original size detect (SMALL) 18 Rotation 19 Staple mode reset function 20 JOB offset operating 21 Continuation print 22 Key click sound 23 1 SHOT indication time 24 Energy saver screen 25 Start Key latch function 26 Stop Key function 27 Auto select of Booklet copy 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 E.K.C. Password Arrow key change [Image shift] Exit direction of 1 sheet An interruption suspended way E.K.C. password input timing Sound (No paper, toner/ JAM) Reserve copy function Scan stop by pull out tray Change page no. Pos. (booklet) Timer which prohibits print Bookmark fanction Delete of overlay image Orig. direction/binding mode Image stored cont. (SRV) Image recalled cont. (SRV) Exit direction I/P SCAN Address manual input I/P SCAN E-Mail function mask I/P SCAN HDD function mask I/P SCAN FTP function mask State of Platen/ EDH (Reset) Priority tray (blank overlap) Auto select the binding mode IP SCAN E-Mail file form IP SCAN HDD file form IP SCAN FTP file form Printing side (Three-Folding) Weekly timer setting menu 1 2 3 4 5 Weekly timer ON/OFF setting Timer setting Timer action ON/OFF setting Lunch hour off setting Timer interrupt password set Management list print mode menu 1 2 3 4 Program memory list User management list E.K.C. management list Font pattern list Finisher adjustment mode menu 1 Stapling & Folding stopper adjust. 2 Folding stopper adjustment 3 Trimmer stopper adjustment 4 Punch adjustment 5 Z-Folding position adjustment 6 Three-Folding position adjustment 7 2-Positions staole pitch adjustment *1 Name of system *2 These menus are displayed by switching DIPSW. E.K.C: Except UAS area E.C.M: USA area only 1-7 1 ADJUSTMENT MODE CHANGING MENU 1 ADJUSTMENT 25 MODE 25 MODE [1] Setting the 25 Mode This machine has an adjustment mode called the "25 Mode". Select this mode to rewrite data in the non-volatile memory or make various settings. 1. Turn OFF the SW2 (sub power). 2. While pressing the copy quantity setting button 2 and 5, turn ON the SW2 (sub power). The Memory setting mode menu Screen will appear. Now the machine is in the 25 mode, disabling normal copy operations. [Memory setting mode menu Screen] 3. 4. 5. 6. Press the numeric button of the desired setting item. The associated setting screen will appear. Enter data in the setting screen. Turning OFF the SW2 (sub power) cancels the 25 mode. New data will take effect after restart. 1-8 [2] List of Adjustment Items for 25 Mode 1 2 3 4 Adjustment Item Menu Software DIP SW setting Paper size setting PM count Resetting PM Count Setting PM cycle Data collection (Di551/Di650) 1 Total count of each paper size 2 3 4 5 6 7 8 9 10 11 12 Remarks See "list of Software DIP Switches". Copy count of each paper size Print count of each paper size RADF count Pixel ratio of each section Pixel ratio ranking list JAM data of time series JAM count Count of each copy mode SC count JAM count of each section SC count of each section Total count of each paper size Copy count of each paper size Print count of each paper size RADF count Scanner count Pixel ratio of each section Pixel ratio ranking list JAM data of time series JAM count Count of each copy mode SC count JAM count of each section SC count of each section Count of special parts Count of each part COUNT RESET Data collection (Di5510/Di7210) 1 2 3 4 5 6 7 8 9 10 11 12 13 5 Parts counter 1 2 6 Password setting 7 Telephone/Fax number setting COUNT RESET Part name setting P/N setting Limit Setting Key Operator password 4 digits EKC master key code 8 digits Weekly timer password 4 digits HDD management password 4 digits Customer support telephone number 16 digits Customer support FAX number 16 digits 1-9 1 ADJUSTMENT 25 MODE 1 ADJUSTMENT 25 MODE 8 9 Adjustment Item Menu M/C serial number setting Main body Optional tray Finisher Indication of ROM version