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User manual KONICA MINOLTA FN-115 - DI5510/DI7210 FIELD SERVICE AND WIRING DIAGRAMS
Diplodocs help download the user guide KONICA MINOLTA FN-115 - DI5510/DI7210 FIELD SERVICE AND WIRING DIAGRAMS .
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 | KONICA MINOLTA FN-115 DI5510/DI7210 OPTION SERVICE MANUAL |  |
This product, although classified under the brand KONICA MINOLTA, may have been manufactured by KONICA, MINOLTA after mergers, acquisitions, or a change in name.
Manual abstract: user guide KONICA MINOLTA FN-115 - DI5510/DI7210 FIELD SERVICE AND WIRING DIAGRAMS
Detailed instructions for use are in the User's Guide.
7662-4396-11
SERVICE MANUAL
FIELD SERVICE
Di551/Di650 Di5510/Di7210
Di5510: Europe and North America only.
2004.01 Ver. 1.0
There are using both Official Options name and Popular Options name in the Di551/Di650/Di5510/Di7210 Service Manual and Option Service Manual. EDH-4, EDH-7 FN-112, FN-6, FN-121, FN-10, FN-113, FN-122 OT-104 C-403, C-404 Cover Inserter B, Cover Inserter E PK-2, PK-5 ZK-2, ZK-3 In-System Writer : RADF : FNS : SF : LT & LCT : PI : PK : PZ : ISW
KONICA BUSINESS TECHNOLOGIES CORPORATION COPYRIGHT ©2003
CONTENTS
CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS IMPORTANT NOTICE . . . . .S-1
1. ADJUSTMENT
HOW TO USE THIS SECTION .................................1-1 [1] Scope and Precautions ..............................1-1 ADJUSTMENTS MADE WHEN REPLACING PARTS.......................................................................1-1 LIST OF ADJUSTMENT ITEMS ................................1-2 LCD ADJUSTMENT ..................................................1-4 [1] LCD Control Panel Adjustment ..................1-4 [2] LCD Panel Contrast/Key Sound Adjustment .................................................1-4 SETTINGS AND ADJUSTMENTS MADE WITH THE P FUNCTION.............................................................1-4 [1] Checking and Printing the P Function ........1-4 [2] Setting up the P Function ...........................1-4 MODE CHANGING MENU ........................................1-5 [1] Mode Selection...........................................1-5 [2] Display Transition of 36 Modes ..................1-6 [3] Display Transition of 25 Modes ..................1-7 [4] Display Transition of Key Operation Modes.........................................................1-7 25 MODE ...................................................................1-8 [1] Setting the 25 Mode ...................................1-8 [2] List of Adjustment Items for 25 Mode.........1-9 [3] Setting Software DIP Switches.................1-11 [4] Setting the Paper Size..............................1-24 [5] PM Count Resetting .................................1-25 [6] Setting the PM Cycle................................1-26 [7] Collecting Data .........................................1-26 [8] Copy Count by Parts to be Replaced (Fixed Parts).............................................1-42 [9] Copy Count by Parts to be Replaced (Optional Parts) ........................................1-47 [10] Setting Passwords....................................1-48 [11] Setting the Telephone Number and/or Fax Number of the Service Center ...........1-49 [12] Setting the Serial Number ........................1-50 [13] Displaying the ROM Version ....................1-50 [14] ISW Setting ..............................................1-51 [15] Setting Date..............................................1-51 36 MODE .................................................................1-52 [1] Setting Method .........................................1-52 [2] High Voltage Adjustment..........................1-52 [3] Charging Grid Voltage Adjustment...........1-53 [4] Drum Peculiarity Adjustment ....................1-54 [5] Drum Peculiarity Adjustment (Manual) .....1-60 [6] User Paper Setting ...................................1-60 [7] Recall Standard Data (Process Adjustment)...1-61 [8] Tray Adjustment .......................................1-61 [9] Magnification Adjustment .........................1-62 [10] Timing Adjustment....................................1-65 [11] RADF Adjustment.....................................1-70 [12] Centring Adjustment.................................1-72 [13] Distortion adjustment (Copier)..................1-75 [14] Non-image area erase check ...................1-75 [15] Recall standard data (Image adjustment)..1-76 [16] Running Test Mode ..................................1-77
. . . . . . . . . . . . . . . . . .S-1 . . . . .S-1
SAFETY WARNINGS SAFETY INFORMATION
. . . . . . . . . . . . . . . . . . .S-2 . . . . . . . . . . . . . . .S-10 . . . . . . . . . . .S-10
IMPORTANT INFORMATION SAFETY CIRCUITS
. . . . . . . . . . . . . . . . . . S-11 . . .S-13
INDICATION OF WARNING ON THE MACHINE
4 ELECTRIC PARTS LIST 3 DIS./ASSEMBLY
3 DIS./ASSEMBLY 3 SERVICE
3 DIS./ASSEMBLY 2 ISW
DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION
31DIS./ASSEMBLY ADJUSTMENT
31DIS./ASSEMBLY ADJUSTMENT
CONTENTS
[17] Test pattern output mode ........................ 1-77 [18] Test pattern density setting ..................... 1-84 [19] Finisher adjustment ................................. 1-84 [20] List Output Mode ..................................... 1-91 47 MODE ................................................................ 1-92 [1] 47 Mode / Multi Mode Setting Method..... 1-92 [2] Adjustment Data Display ......................... 1-94 [3] Hard Disk Check...................................... 1-94 [4] Input checklist.......................................... 1-95 [5] Output checklist ..................................... 1-103 OTHER ADJUSTMENT ........................................ 1-108 [1] Centring Adjustment .............................. 1-108 [2] Skew adjustment (Main body) ............... 1-111 [3] Adjusting the LCT Paper Feed Roller Pressure (C-404 only) ........................... 1-111 [4] Paper up/down plate horizontal adjustment (LCT only) ........................... 1-112 [5] Skew adjustment (LCT only) ................. 1-114 [6] Tray spring pressure adjustment ........... 1-115 [7] Paper feed height (upper limit) adjustment (LCT only) ........................... 1-117 [8] Pick-up release amount adjustment (LCT only) ........................... 1-118 [9] RADF mounting position adjustment ..... 1-119 [10] RADF paper skew adjustment............... 1-120 [11] FNS Adjusting the magnets on the by-pass conveyance guide plate (FN-112/6/121/10) ................................. 1-121 [12] FNS adjusting the by-pass gate (FN-112/6/121/10) ................................. 1-122 [13] FNS Adjusting the Shift Position (FN-112/6/121/10) ................................. 1-124 [14] FNS Adjusting the paper exit solenoid (FN-112/6/121/10) ................................. 1-125 [15] FNS Adjusting the mount location of the paper exit arm (FN-112/6/121/10) ......... 1-127 [16] FNS Adjusting the mount location of the alignment plates / U (FN-112/6/121/10) ................................. 1-128 [17] FNS Adjusting the mount location of the alignment plates / L (FN-6/10) ..... 1-129 [18] FNS Adjusting the stapling position (Flat stapling) (FN-112/6/121/10) .......... 1-130 [19] FNS Adjusting the stapler vertical positioning (FN-112/6/121/10) ............... 1-131 [20] FNS Adjusting the stapling position (stapling-and-folding) (FN-6/10) ............ 1-133 [21] FNS Adjusting the angle of the folding stopper (FN-6/10) .................................. 1-134 [22] FNS Adjusting the folding force (FN-6/10) ............................................... 1-135 [23] FNS Adjusting the three-holding positions (FN-6/10) ............................................... 1-136 [24] PK Adjusting the tilt of the punch hole position (PK-2) .................................................... 1-137
PK Adjusting the tilt of the punch hole position (PK-5).....................................................1-138 [26] PK Adjusting the punch hole vertical position (PK-2).....................................................1-139 [27] Sensitivity adjustment for the PK paper edge sensor (PK-5) .........................................1-140 [28] PI Centering Adjustment (PK-2) .............1-141 [29] Adjusting the tilt of PI (when PK punch is used) (PK-2) .......................................1-142 [30] Sensitivity adjustment for the PZ paper edge sensor (PZ) ............................................1-143 [31] FNS Stapler Driver Belt Position Adjustment (FN-112/6/121/10)...............1-144 [32] Adjusting the PZ Paper-Path Switching Solenoid (PZ) .........................................1-146 [33] Adjusting the Tension of the PZ Punch Shift Timing Belt (PZ) .............................1-147 [34] Adjusting the PZ 1st Folding Skew (PZ)....1-148 [35] Adjusting the Position of the PZ 2nd Folding Stopper (PZ) ..............................1-149 [36] Adjusting the PZ 2nd Folding Skew 2nd Stopper Assembly (PZ) ..........................1-150 [37] FNS Adjusting the Magnets on Conveyance Guide Plate B (FN-115)..........................1-151 [38] FNS Adjusting the Magnets on Conveyance Guide Plate C (FN-115) .........................1-152 [39] FNS Adjusting the Sub-tray Paper Exit Gate (FN-115) .................................................1-153 [40] FNS Adjusting the Paper-Path Switching Gate (FN-115) .................................................1-154 [41] FNS Adjusting the By-pass Gate (FN-115) .................................................1-156 [42] FNS Adjusting the Shift Position (FN-115) .................................................1-157 [43] FNS Adjusting Opening/Closing at the Paper Exit (FN-115) .....................1-158 [44] FNS Adjusting the Paper Exit-Opening Solenoid (FN-115) ..................................1-159 [45] FNS Adjusting the Paper Exit-Opening Lower Guide Plate (FN-115) ..................1-160 [46] FNS Adjusting the Mount Location of the Paper Exit Arm (FN-115)..................1-161 [47] FNS Adjusting the Mount Location of the Upper Alignment Plates (FN-115) ....1-162 [48] FNS Adjusting the Tension of the Upper Alignment Plate Drive Timing Belt (FN-115) .................................................1-163 [49] FNS Adjusting the Stapling Position (Flat Stapling) (FN-115) .........................1-163 [50] OT-104 Testing Operation .....................1-164 [51] FN-113/122 Output Check Mode ...........1-166 [52] FN-113/122 Lengthwise Position Adjustment of Punch Hole......................1-170 [53] FN-113/122 Adjustment of Solenoids ....1-171 [54] FN-113/122 Timing Belt Tension Adjustment .............................................1-172
[25]
4 ELECTRIC PARTS LIST 3 DIS./ASSEMBLY
3 DIS./ASSEMBLY 3 SERVICE
3 DIS./ASSEMBLY 2 ISW
CONTENTS
[55] [56]
FN-113/122 Adjustment of the Elevator Tray Upper Limit Sensor ................................ 1-173 FN-113/122 Adjustment of Elevator Tray Over Detection Level ...................................... 1-174
4. ELECTRIC PARTS LIST
PARTS LAYOUT DRAWING .....................................4-1 [1] Di551/Di650/Di5510/Di7210 Parts Layout Drawing ......................................................4-1 [2] EDH-4/7 Parts Layout Drawing ................4-12 [3] C-403/404 Parts Layout Drawing .............4-13 [4] FN-112/6/121/10 Parts Layout Drawing ...4-14 [5] Cover Inserter B/E Parts Layout Drawing ....................................................4-17 [6] PK-2/5 Parts Layout Drawing ...................4-18 [7] ZK-2/3 Parts Layout Drawing ...................... 4-19 [8] FN-115 Parts Layout Drawing ..................4-20 [9] OT-104 Parts Layout Drawing..................4-22 CONNECTOR LAYOUT DRAWING........................4-23 [1] Di551/Di650/Di5510/Di7210 Connector Layout Drawing.......................4-23 [2] C-403/404 Connector Layout Drawing .....4-30 [3] FN-112/6/121/10 Connector Layout Drawing ....................................................4-30 [4] Cover Inserter B/E Connector Layout Drawing ....................................................4-31 [5] PK-2/5 Connector Layout Drawing...........4-31 [6] ZK-2/3 Connector Layout Drawing .............. 4-32 [7] FN-115 Connector Layout Drawing ............. 4-33 [8] OT-104 Connector Layout Drawing............. 4-33 JAM CODE LIST......................................................4-34 ERROR CODE LIST................................................4-50 TIMING CHART.......................................................4-69 [1] Di650 Timing Chart (1) .............................4-69 [2] Di650 Timing Chart (2) .............................4-70 [3] Di7210 Timing Chart (1) ...........................4-71 [4] Di7210 Timing Chart (2) ...........................4-72 [5] EDH-4/EDH-7 Timing Chart (1) ................4-73 [6] EDH-4/EDH-7 Timing Chart (2) ................4-74 [7] C-403/C-404 Time Chart ..........................4-75 [8] FN-112/FN-6/FN-121/FN-10 TIming Chart (1) .......................................4-76 [9] FN-112/FN-6/FN-121/FN-10 Timing Chart (2) .......................................4-77 [10] FN-112/FN-6/FN-121/FN-10 Timing Chart (3) .......................................4-78 [11] FN-112/FN-6/FN-121/FN-10 Timing Chart (4) .......................................4-79 [12] Cover Inserter B/Cover Inserter E Timing Chart ............................................4-80 [13] PK-2 Timing Chart ...................................4-81 [14] PK-5 Timing Chart ...................................4-82 [15] ZK-2/ZK-3 Timing Chart ...........................4-83 [16] FN-115 Timing Chart (1) ..........................4-84 [17] FN-115 Timing Chart (2) ................ ...
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