FILE: 091-159-XXX.P65 5-23-2006 INSTRUCTION MANUAL SUPER 30 AUTO EJECT AUTOMATIC SHORE LINE DISCONNECT 30 AMP MODEL # 091-159-XXX 1 YEAR WARRANTY KUSSMAUL ELECTRONICS CO., INC. 170 CHERRY AVE., WEST SAYVILLE, N.Y. 11796 TEL: in NY 631-567-0314 TOLL FREE: 800-346-0857 FAX: 631-567-5826 INTRODUCTION The Super 30 Auto Eject is a completely sealed automatic power line disconnect. This prevents contamination of the mechanism by road dirt and ensures long reliable life even when mounted in the most severe environment. A novel plug detector closes and opens the 120 volt A.C. circuit after the mating connector is inserted and before the connector is ejected. This eliminates arcing at the connector contacts and assures long contact life. As with all Auto Ejects, the Super 30 Auto Eject is connected to the starter circuit so that ejection occurs when the engine is cranked. INSTALLATION INSTRUCTIONS Step #1 wiring unit 1. 2. Remove rear plastic cover from Super 30 Auto Eject by unscrewing (4) #8-32 screws. See figure 3 DC wiring. Snake wires though small cover strain relief and install wires as shown use 18 AWG wire minimum. See figure 2 AC wiring. Snake wires though large cover strain relief and install wires as shown use 10 AWG wire minimum. Reinstall rear plastic cover. Test the unit to see if it is operational before mounting. 3. 4. 5. Step #2 mounting of unit 1. Locate a convenient place on the vehicle to mount the AUTO EJECT. A minimum clearance of 5 inches behind the mounting panel is required. 2. Place the hole template (figure 4) in position and center punch in 6 places. 3. Drill 6 mounting holes, #29 drill (0.136" diameter). Be certain that all the holes are precisely located. 4. Cut-out rectangular hole. 5. See figure 1mounting. Install weatherproof cover, weatherproof cover gasket, mounting plate, and mounting plate gasket to super 30 using (2)#8-32 x ¾" and (2)#8-32 x 1 5/8" screws provided. 6. Install that assembly into cut-out in truck wall using (6)#8-32 x ½" self tapping screws provided. TEST AND OPERATION To test the unit make sure all wiring is complete. Plug in connector to the Auto Eject and start the vehicle. The connector should eject at this time. The Super 30 Auto Eject disconnects the shoreline by extending a shaft to push the plug out of the unit. A novel plug detector closes and opens the 120-volt A.C. Circuit after the mating connector is inserted and before the connector is ejected. This eliminates arcing at the connector contacts and assures long contact. Because of this, the connector can be operated manually or automatically with no damage to the unit. NOTES AND CAUTIONS NOTE Do not permit the shore line to drop to the floor when it is ejected. Keep from falling by utilizing a bungee cord restraint, cord reel or some other device. Dropping the connector may result in damage or breakage. Kussmaul Electronics does not warrant the connector. ABOUT CONNECTORS The Super 30 Auto Eject is supplied with mating connector. We suggest that you utilize the connector supplied. When replacing with another connector, test carefully that the new connector will eject properly. TORQUE SCREWS TO 16 LB-IN 10 AWG MINIMUM GROUND NEUTRAL TO AC LOAD ON VEHICLE LINE BACK OF SUPER 30 AUTO EJECT WITH REAR PLASTIC COVER REMOVED 3 CONDUCTOR 10 AWG MINIMUM STRIP WIRES 5" FROM OUTER JACKET UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES DECIMALS ANGULAR WEST SAYVILLE, NY .XX .XXX DRAWN DO NOT SCALE DRAWING + + - .005 .001 FIGURE 2 AC WIRING SIZE DW G NO. T. Nugent 091-159 REV FINSH MAT: SCALE DATE SHEET OF CONNECTOR ON PC BOARD NOTE: FUSE 3 AMP FUSE FOR 12 VOLT 2 AMP FUSE FOR 24 VOLT PC BOARD + 12 VOLTS CONTINUOUS GROUND TO STARTER FUSE 3 CONDUCTOR 18 AWG WIRE TOP OF SUPER 30 AUTO EJECT WITH REAR PLASTIC COVER REMOVED UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES DECIMALS ANGULAR WEST SAYVILLE, NY .XX .XXX DRAWN DO NOT SCALE DRAWING + + - .005 .001 FIGURE 3 DC WIRING SIZE DW G NO. REV T. Nugent FINSH 091-159 SCALE DATE SHEET OF MAT: 4.190 1.010 6.210 0.330 4.676 1.475 0.250 4.735 1.282 6.123 8.874 0.500 5.356 .42 UNLESS OTHERWISE SPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCES DECIMALS ANGULAR WEST SAYVILLE, NY .XX .XXX DRAWN DO NOT SCALE DRAWING + + - .005 .001 OUTLINE DRAWING SIZE DWG NO. REV T. Nugent FINSH 091-159 SCALE DATE SHEET OF MAT: 1 YEAR WARRANTY All Super 30 Auto Ejects manufactured by Kussmaul Electronics Company Inc. are warranted to be free of defects of material or workmanship. Liability is limited to repairing or replacing at our factory, without charge, any material or defects which become apparent in normal use within 1 year from the date the equipment was shipped. Equipment is to be returned, shipping charges prepaid and will be returned, after repair, shipping charges paid. This warranty does not include normal wear and tear, pitting of the electrical contacts, malfunction due to contamination of the mechanism, or any cracking, breakage or damage to the connector. Kussmaul Electronics Company, Inc. shall have no liability for damages of any kind to associated equipment arising from the installation and /or use of the Kussmaul Electronics Company, Inc. products. The purchaser, by the acceptance of the equipment, assumes all liability for any damages which may result from its installation, use or misuse, by the purchaser, his or its employees or others. ...