User manual KYMCO XCITING 500 AFI

OWNER'S MANUAL KWANG YANG MOTOR CO.,LTD. XCITING 500 AFI XCITING 500 XCITING 250 AFI XCITING 250 Issued: 15.02.2006 FOREWORD Thank you for purchasing this KYMCO scooter and welcome to the family of KYMCO scooter riders. Please read this owner's manual carefully before riding so that you will be thoroughly familiar with the proper operation of your scooter controls, its features, capabilities, and limitations. To ensure a long, trouble-free life for your scooter, give it the proper care and maintenance described in this manual. For replacement parts and accessories, we recommend genuine KYMCO products. They've been specially designed for your vehicle and manufactured to meet KYMCO's demanding standards. Keep this owner's manual aboard your scooter at all time so that you can refer to it whenever you need information. This manual should be considered a permanent part of the scooter and should remain with the scooter when it is sold. All information, illustrations, photographs and specifications contained in this manual are based on the latest product information available at the time of publication. Due to improvements or other changes, there may be some discrepancies in this manual. KYMCO reserves the right to make changes at any time without notice and without incurring any obligation. A READ THIS MANUAL CAREFULLY Your Owner's Manual contains important information on safety, operation, and maintenance. Any one who operates this scooter should carefully read and understand the contents of this manual before riding the scooter. SPECIAL MESSAGES Please read this manual and follow its instructions carefully. To emphasize special information the words WARNING , CAUTION and Note carry special meanings and should be carefully reviewed. WARNING Indicates a strong possibility that serious injury or death may result if instructions are not followed. Indicates a possibility that equipment or property damage could result if instructions are not followed. Gives helpful information CAUTION NOTE: The Owner's Manual should be considered a permanent part of your scooter. It should remain with the vehicle at all times and stay with the scooter if it is sold. ON-ROAD USE This scooter is designed to be used only on the road. B CONTENTS Page Page BRAKES.........................................28 SCOOTER SAFETY........................1 IMPORTANT SAFETY INFORMATION................................1 PROTECTIVE APPAREL...................3 LOAD LIMITS AND GUIDELINES.......5 LOCATION OF THE WARNING AND SPECIFICATION LABELS..................8 FUEL FILL CAP................................30 FRONT SMALL BOX.........................32 CENTER SMALL BOX......................33 SEAT..............................................34 ADJUSTABLE BACKREST...............35 CENTER COMPARTMENT...............36 CENTER COMPARTMENT LIGHT.....37 CELL PHONE SOCKET & CELL PHONE FIXED SEAT.......................37 HELMET HOLDERS........................39 STAND...........................................40 SUSPENSION.................................42 DIAGNOSTIC TOOL CONNECTOR (XCITING 500 AFI/XCITING 250 AFI)..43 PARTS LOCATION........................12 FRAME NUMBER............................16 ENGINE NUMBER...........................17 KEY NUMBER.................................18 CONTROLS..................................19 KEYS.............................................19 IGNITION SWITCH..........................19 INSTRUMENT AND INDICATORS....21 RIGHT HANDLEBAR SWITCH..........25 LEFT HANDLEBAR SWITCH............27 PRE-RIDE INSPECTION...............44 OPERATION.................................45 STARTING THE ENGINE.................45 RIDING...........................................50 (Cont'd) C Page PARKING........................................55 BREAK-IN (RUNNING IN)................57 Page COOLANT.......................................85 FRONT AND REAR SUSPENSION INSPECTION..................................87 SIDE STAND...................................88 BRAKE LEVER ADJUSTER.............89 BRAKE FLUID................................89 BRAKE PAD WEAR........................90 PARKING BRAKE OPERATION (XCITING 500 AFI/XCITING 500).......91 BATTERY........................................92 FUSE REPLACEMENT....................94 TIRES............................................97 INSPECTION AND MAINTENANCE............................59 THE IMPORTANCE OF MAINTENANCE..............................59 MAINTENANCE SCHEDULE (XCITING 500 AFI/XCITING 500).......60 MAINTENANCE SCHEDULE (XCITING 250AFI/XCITING 250 )......63 TOOL KIT.......................................66 CRANKCASE BREATHER...............66 ENGINE OIL...................................67 TRANSMISSION OIL.......................76 AIR CLEANER................................78 THROTTLE OPERATION.................81 IDLE SPEED...................................82 SPARK PLUG..................................84 D CLEANING.................................101 STORAGE GUIDE.......................106 SPECIFICATIONS (XCITING 500 AFI/XCITING 500)...109 SPECIFICATIONS (XCITING 250AFI/XCITING 250)....111 SCOOTER SAFETY IMPORTANT SAFETY INFORMATION Your scooter can provide many years of service and pleasure, if you take responsibility for your own safety and understand the challenges that you can meet on the road. There is much that you can do to protect yourself when you ride. You will find many helpful recommendations throughout this manual. Following are a few that we consider most important. Wear a helmet Scooter safety equipment starts with a quality helmet. One of the most serious injuries that can happen is a head injury. Always wear a properly approved helmet. You should also wear suitable eye protection. Make yourself easy to see To make yourself more visible, wear bright reflective clothing, position yourself so other drivers can see you, signal before turning or changing lanes, and use your horn when it will help others notice you. Know your limits Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help you to avoid accidents. 1 Keep your scooter in safe condition For safe riding, it's important to inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits, and only use accessories that have been approved by KYMCO for this scooter. Inspection before riding Do not forget to perform an entire safety inspection to ensure the safety of the rider. Be extra safety conscious on bad weather days Riding on bad weather days, especially wet ones, requires extra caution. Braking distance double on a rainy day. Stay off of the painted surface marks, manhole covers and greasy appearing areas as they can be especially slippery. Use extreme caution at railway crossings and on metal gratings and bridges. Whenever in doubt about road conditions, slow down. M odification Modification of the scooter, or removal of original equipment may render the vehicle unsafe or illegal. Obey all applicable equipment regulations in your area. 2 PROTECTIVE APPAREL For your safety, we strongly recommend that you always wear an approved scooter helmet, eye protection, boots, gloves, long pants, and a long-sleeved shirt or jacket whenever you ride. Helmets and protection Your helmet is your most important piece of riding gear because it offers the best protection against head injuries. A helmet should fit your head comfortably and securely. Always wear a face shield or goggles to protect your eyes and help your vision. Additional riding gear In addition to a helmet and eye protection, we also recommend: Sturdy boots with non-slip soles to help protect your feet and ankles. Leather gloves to keep your hands warm and help prevent blisters, cuts, burns and bruises. A scooter riding suit or jacket for comfort as well as protection. Bright-colored and reflective clothing can help make you more noticeable in traffic. Be sure to avoid loose clothes that could get caught on any part of your scooter. 3 (1) (2) (3) (4) (1)Wear gloves. (2)Clothes should be close-fitting. (3)Always wear an helmet. You should also wear a face shield or goggles. (4)Wear bright or reflective clothing. (5)Shoes should be close-fitting, have low heels and offer ankle protection. WARNING Not wearing a helmet increases the chance of serious injury or death in a crash. Be sure you and your passenger always wear an approved motorcycle helmet that fits properly. You should also wear eye protection and other protective apparel when you ride. 4 (5) LOAD LIMITS AND GUIDELINES These general guidelines may help you decide whether or how to equip your scooter and how to load it safely. Load limits Following are the load limits for your scooter: Center small box weight limit: 3 kg (6.6 lbs) Center compartment weight limit:10 kg (22 lbs) Rear carrier weight limit:5 kg (11 lbs) Maximum weight capacity (Includes the weight of the rider, passenger, all cargo and All accessories.): 150 kg (330 lbs) Maximum cargo weight: 19 kg (42 lbs) Overloading the individual storage compartments can also affect stability and handling. So be sure to stay within the limits given below: Maximum weight: In center compartment In front small box In center small box On rear carrier 10 kg (22 lbs) 1.5 kg (3.3 lbs) 3 kg (6.6 lbs) 5kg (11 lbs) 5 Front small box weight limit: 1.5 kg (3.3 lbs) Loading guidelines Improperly loading your scooter can affect its stability and handling. You should ride at reduced speeds whenever carrying cargo. Follow these guidelines whenever you carry a passenger or cargo: Check that both tires are properly inflated. To prevent loose items from creating a hazard, make sure that all cargo is securely tied down before you ride away Place cargo weight as close to the center of the scooter as possible. Balance cargo weight evenly on both sides. WARNING Overloading or improper loading can cause changes in vehicle handling, stability and braking which could lead to an accident. Never exceed the stated load capacity for this scooter. Cargo should be properly distributed and securely attached. Reduce speed when carrying cargo. Allow greater distance for braking. 6 Accessories and Modification There are great variety of accessories available to KYMCO owners. KYMCO cannot have direct control over the quality or suitability of accessories you may wish to purchase. The addition of unsuitable accessories can lead to unsafe operating conditions. It is not possible for KYMCO to test each accessory on the market or combinations of all the available accessories; however, your dealer can assist you in selecting quality accessories and installing them correctly. Use extreme caution when selecting and installing the accessories for your scooter. WARNING Improper accessories or modifications can make your scooter unsafe and can lead to an accident. Never modify this scooter through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine KYMCO or equivalent components designed for use on this scooter and should be installed and used according to instruction. If you have question, consult an authorized KYMCO dealer. No modifications We strongly advise you not to remove any original equipment or modify your scooter in any way that would change its design or operation. 7 LOCATION OF THE WARNING AND SPECIFICATION LABELS (1) CAUTIONS Before starting the engine, the side stand shall be kicked up to secure safety. (1) 8 (2): XCITING 500 AFI/XCITING 500 CAUTIONS Every 6000 km run should exchange the filter. (3) CAUTIONS Never put any article between the rear side cover and the engine to avoid interference of riding. (2) (3) 9 (4) (5) (4) ! Be sure to wear a safety helmet when riding. ! Do not exceed the speed specified by law when riding. ! The exhaust muffler temperature is very high after riding. Be sure to park the motorcycle in a place not easily touched by people. ! For riding safety and good performance do not violate the law to modify the motorcycle. ! Make sure to perform the periodic maintenance and preride inspection. ! Preride Inspection Items Brake Performance, tires, engine oil level, lights, horn, and instrument panel. KWANG YANG MOTOR CO., LTD ! Please read the User's Manual carefully to secure driving safely. (5) CAUTIONS Tire Size (One Rider) (Two Rider) Load Capacity : Front 120/70-15 Rear 150/70-14 2 2 : Front 2.00kgf/cm Rear 2.50kgf/cm 2 2 : Front 2.25kgf/cm Rear 2.50kgf/cm : Shield 1.5kg Clip assy center 3kg (As per KYMCO standard specification) 2 (Note: The tire pressure must not overpass 2.50kgf/cm ! Check the motor oil level with the dipstick after refilling motor oil. 10 (7) (6) (6) CAUTION Mobile phone charge only, Use other appliance may cause damage. (7) CAUTION ! ! DON'T WIPE WITH ORGANIC SOLVENT (EX: GAS, THINNER...ETC). USE NEUTRAL SOAP TO CLEAN WINDSHIELD. 11 PARTS LOCATION (06) (05) (04) (03) (02) (01) Fuel fill cap (02) Right rearview mirror (03) Hazard switch/Engine stop switch/Headlight switch/Start button (04) Instruments/Indicators (05) Passing switch/Headlight dimmer switch/Turn signal switch/Horn button (06) Left rearview mirror (07) Left rear suspension spring preload adjuster (08) Right rear suspension spring preload adjuster (01) (07) (08) 12 (12) (11) (10) (09) (09) Center small box (10) Throttle grip (11) Front brake lever (12) Front brake fluid reservoir (13) Rear brake fluid reservoir (14) Rear brake lever (15) Ignition switch (13) (14) (15) 13 (18) (17) (16) (16) Tool kit (17) Center compartment (18) Helmet holder (19) Front small box (20) Coolant level (21) Side stand (22) Center stand (23) Left passenger footpeg (24) Air cleaner (XCITING 500 AFI/ XCITING 500) (25) Air cleaner (XCITING 250 AFI/ XCITING 250) (19) (20) (21) (22) (23) (24) 14 (25) (30) (29) (28) (27) (26) (26) Cell phone fixed seat (27) Center compartment light/Cell phone socket (28) Seat (29) Adjustable backrest (30) Battery/Fuse box/Spare fuses (31) Right passenger footpeg (32) Oil filler cap/Dipstick (33) Parking brake lever (XCITING 500 AFI/ XCITING 500) (31) (32) (33) 15 FRAME NUMBER The read frame number is stamped on right side of the frame. Always check that the frame number stamped on your scooter is the same written in document and warranty scooter is the same written in document and warranty card. Please write down your frame number in place below. FRAME NUMBER: 16 ENGINE NUMBER The engine number is stamped on left engine case. Please write down your engine number in place below. ENGINE NUMBER: 17 KEY NUMBER The key number (1) will be needed when you order replacement part. Record the number for your reference. IGNITION KEY NUMBER: SHUTTER KEY NUMBER: (1) (2) (3) (4) (1) Ignition key number (2) Ignition key (3) Shutter key number (4) Shutter key 18 CONTROLS KEYS This scooter has two ignition switch keys and shutter keys. IGNITION SWITCH To open the ignition key-hole shutter with shutter key: Select the shutter key "OPEN" side upward and insert the shutter key into the hole at the ignition switch. OPEN OPEN OPEN To shut the ignition key-hole shutter with shutter key: Select the shutter key "SHUT" side upward and insert the shutter key into the hole at the ignition switch. NOTE: Apply anti-freeze chemicals when atmospheric Temperature becomes less than freezing point to avoid ignition key-hole shutter freezing. SHUT SHUT SHUT 19 Function " " Position: All electrical circuits are cut off. The engine will not start. " " Position: The ignition circuit is completed and engine can now be started. The key cannot be removed from the ignition switch. " " Position: To lock the steering, turn the handlebar all the way to the left. Push down and turn the key to the " " position and remove the key. All electrical circuits are cut off. " " Position: To open the fuel fill cap, turn the key to the " " position. Make sure that the key is at the " " position when Starting the engine. " " Position: To open the seat, turn the key to the " " position. 20 INSTRUMENT AND INDICATORS (2) (1) Mode (3) (4) (5) (6) (5) (7) (8) (9) Oil Service (10) (21) H M (20) (19) (18) (17) (16) (15) (14) (13) (12) (11) NOTE: The indicator of multi-metee will run from zero to maxi limit then zero when connecting the battery (at the state of ignition switch turn on ) and resetting the position of pointer (if the position of pointer is confused) 21 (1) Oil pressure warning indicator" " Lights when the engine oil pressure is below normal operating range, should light when ignition switch is ON " " and engine is not running. Should go out when the engine starts, except for occasional flickering at or near idling speed when engine is warm. NOTE: Running the engine with insufficient oil pressure may cause serious engine damage. (2) Mode button The button is used to select the trip meter, the odometer or reset trip meter. (3) Battery charge telltale If the telltale comes on while driving, this indicates the battery voltage is below 11V. (4) Tachometer Shows engine revolutions per minute (rpm). (5) Right/Left turn signal indicator " " Flashes when the right/left turn signal operates. (6) Speedometer Shows riding speed. (7) Fuel gauge Shows approximate fuel supply available. 22 (8) Fuel refill Indicator" " Lights when the fuel tank is empty or nearly so and you should refill the tank as soon as possible. (9) Oil service indicator reset button The oil service indicator can be reset by pressing the button when the engine oil has been changed. (10) Seat unlock indicator "MET-IN" Lights when the seat is not locked fully. (11) Side stand down indicator Lights when side stand is left down. (12) High beam indicator Lights when the headlight high beam is turned on. (13) Cell phone socket indicator Lights when the cell phone socket is used. (14) Coolant temperature gauge The coolant temperature gauge indicates engine coolant temperature when the ignition switch is in the " " position. (15) Minute adjust button Push this button to adjust the minute display. (16) Trip meter/Odometer The display in the speedometer has two functions, trip meter and odometer. The trip meter can register the trip distance. The odometer registers the total distance that the scooter has been ridden. By pressing "(2) Mode button" to select the trip meter (mile or km)or odometer (mile or km). The trip counter can be rest by keeping the button pressed down for more than 2 seconds when the trip counter value is displayed. 23 (17) Clock Show hour and minute. (18) Hour adjust button Push this button to adjust the hour display. (19) Oil service indicator If the oil service indicator comes on while driving, this indicates that the engine oil should be changed at each maintenance interval. NOTE: The oil service indicator comes on when the vehicle's ignition is turned on and must come off when the engine is running. (20) CELP: Check engine lamp (XCITING 500 AFI/XCITING 250 AFI) Flashes when there is any abnormality in the CELP system. If it comes on at any other time, reduce speed and take the motorcycle to your KYMCO dealer as soom as possible. NOTE: Turn the ignition switch "ON" with no engine speed when the side stand is put up and the engine stop switch is at " " (RUN), the CELP will light for two second then off. It shows the lamp work normal. (21) Parking brake indicator (XCITING 500 AFI/XCITING 500) Lights when the parking brake is applied. 24 RIGHT HANDLEBAR SWITCH Headlight switch (1) " " position The headlight and taillight turn on. " " position The position light and taillight turn on. " " position The headlight and taillight turn off. (1) (2) Electric starter button " " (2) Push in the electric starter button to rotate the starter motor. NOTE: ! If the brake lever is not squeezed, the starter motor will not rotate. ! This scooter is equipped with interlock switches for the ignition circuit and the starter circuit. The engine can only be started if the side stand is fully up. 25 CAUTION To prevent electrical system damage, do not operate the starter motor more than five seconds at a time. Engine stop switch (3) " " position The ignition circuit is off. The engine cannot start or run. " " position The ignition circuit is on and the engine can run. Hazard switch " "(4) " "At this position, the right and left turn signal lights wink together. "OFF"At this position, the right and left turn signal lights go out together. (4) (3) CAUTION ! Turn on hazard switch when parking or there is a special condition. ! After the hazard switch is turned on, it will not reset automatically. Be sure to ! When the signal lights are winking, the hazard switch does not work. ! When the ignition switch is "OFF", the hazard light will still work. ! If you leave the switch on for a long time, the battery may become totally discharged. So be careful not to use the hazard lights for more than 30 minutes. reset it after use to avoid affecting the traffic safety. 26 LEFT HANDLEBAR SWITCH Turn signal switch (1) Use the turn signal switch while turning to another direction or shifting to another lane. The turn signal light will wink when the switch is operated, " " For turning to the "left". " "For turning to the "right". The instrument turn signal indicator light will also wink when the switch is operated. Push the switch and it will release. Horn button " " (2) Press the button to sound the horn. Dimmer switch (3) " " position The headlight low beam and taillight turn on. " "position The headlight high beam and taillight turn on. The high beam indicator light also turns on. Passing light control switch (4) When this switch is pressed, the headlight flashes on to signal approaching cars or when passing. 27 (1) (2) (4) (3) BRAKES Combination brake lever (Left handlebar) The front and rear brakes are applied by squeezing the combination brake lever gently towards the grip. The brake light will be lit when the lever is squeezed inward. Front brake lever (Right handlebar) The brake is applied by squeezing the front brake lever gently towards the grip. The brake light will be lit when the lever is squeezed inward. 28 Parking brake (XCITING 500 AFI/XCITING 500) To apply the parking brake: Pull in the parking brake lever (1) to lock the rear wheel. To release the parking brake: To release the parking brake lever while light pulling in the lever and pushing the release knob (2). Before riding, check that the parking brake indicator is turned OFF and make sure that the rear brake is fully released so there is no drag on the rear wheel. To apply (1) WARNING Riding the scooter with the parking brake lever will be hazardous. The rear brake will overheat and it will reduce braking performance. Operating the parking brake lever while riding can cause rear wheel skid and loss of control. Use the parking brake lever only when parking and release lever before riding. To release (2) 29 FUEL FILL CAP To open the fuel fill cap: Insert the ignition key in the ignition switch and turn it to the " " position (the key can not remove). Rotate the key clockwise to the " " position and open the fuel fill cap (1). Do not overfill the tank. There should be no fuel in the filler neck (2). After refueling, be sure to lock the fuel fill cap firmly. (2) (1) 30 To lock the fuel fill cap: Push fuel fill cap down into place. WARNING Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel. ! Stop the engine and keep heat, sparks, and ! Refuel only out doors. ! Wipe up spills immediately. Fuel recommendation Use unleaded petrol with a research octane number of 91 or higher. Unleaded gasoline can extend spark plug life and exhaust components life. Turn the ignition key from " restarting. " to " " position to flame away. 31 FRONT SMALL BOX To open: Insert the ignition key (2) and turn it clockwise. To close: 1. Holding the front small box lid (2) closed, turn the ignition key counterclockwise. 2. Remove the key. To open WARNING Open the box lid while riding can be hazardous. Removing a hand from the handlebars can reduce your ability to control the scooter. Always keep both hands on the handlebars during operation. (1) To close (2) 32 CENTER SMALL BOX To open the box by pull up the lever (2) of the center small box cover (1). To lock the box cover , push down on the box cover until it locks. (1) Pull WARNING Open the box cover while riding can be hazardous. Removing a hand from the handlebars can reduce your ability to control the scooter. Always keep both hands on the handlebars during operation. Pu sh (2) 33 SEAT To unlock the seat " ": (1) Ignition key at the " " position (The engine is running.): Push the key and turn it counterclockwise from " to " " position. (3) (2) " PU SH (2) Ignition key at the " " position (The engine is stopped.): Turn it counterclockwise from " " to " " position. (3) Ignition key at the " " position (The steering is locked.): Turn it counterclockwise from " " to " " position. Pull the seat up to lift the seat. To lock seat: Lower and push down on the reverse side of the hooks of the seat until it locks. Make sure the seat is secure before riding. NOTE: The lamplight and "MET-IN" indicator light will come on while the seat is unlock, make sure the seat is locked. 34 (1) ADJUSTABLE BACKREST The seat is equipped with a backrest (1) which allows the seat to be adjusted according to the riders preference or physical condition. To adjust: Open the seat (see page 34), Pull the locking lever (2) left on the back and move the backrest back and forth according to the riders preference or physical condition. After cleaning or running in the rain, wipe off water collected under the backrest before the scooter again. (1) Pull (2) 35 CENTER COMPARTMENT The center compartment is below the seat. Opening and closing: See "SEAT" (page 34). MAXIMUM WEIGHT LIMIT: 10kg (22 lbs) CAUTION Never exceed the maximum weight limit; handling and stability may be severely affected. The center compartment may become heated by the engine. Do not store food and other articles which are flammable or susceptible to heat damage in this compartment. Do not direct water under pressure against the center compartment as water will be forced into the compartment. 36 CENTER COMPARTMENT LIGHT The center compartment light (1) will be turned ON automatically when the seat is opened. Kept ON as long as the seat is opened regardless of the position of the main switch. (1) CELL PHONE SOCKET & CELL PHONE FIXED SEAT Pull socket cap (2) out and inserting the cell phone charger into the socket. The charging indicator light of instrument will become to red. The socket's rated capacity is DC 12V, 10Watts (0.8A) or less. When you have done using cell phone, unplug it, and cover the socket with cap. This scooter is equipped a cell phone fixed seat (3) which puts the cell phone down at proper position. 37 (3) (2) Operation method Take the fasten band off, then pressing the button to make the pressure plate sprang open. Put the cell phone at proper position on the cell phone fixed seat, then push the pressure plate left. Banding the fasten band, then insert the cell phone charger into the socket. CAUTION ! Do not plug in any heat-generating accessory such as an automobile cigarette lighter because it can damage the socket. ! Do not add electrical equipment that will exceed the accessory socket capacity, otherwise you may blow the fuse (0.8A) in the cell phone socket. ! To avoid the cell phone overcharged, please follow all of the cell phone charger manufacturer's instruments. The quality of the cell phone and the cell phone charger is not guaranteed. NOTE: ! The standard accessories of this model don't include the cell phone charger. 38 (CELL PHONE FIXED SEAT) HELMET HOLDERS To use the helmet holders, unlock the seat (see page 34), hook your helmet fastener ring to the holder and lock the seat securely. WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed. Use the helmet holder only while parked. Do not ride with a helmet secured by the holder. 39 STAND This scooter is equipped with a center stand and side stand. Center stand (1) To place the scooter on the center stand, place your foot on the stand extension and then rock the scooter to the rear and upward with the passenger hand rail with your right hand, while steadying the handlebars with your left hand. Side stand (2) An interlock switch is provided to cut off the ignition circuit when the side stand is down. The side stand down indicator will light when the side stand left down and ignition switch is ON ( ) The side stand/ignition interlock switch works as follows: ! If the side stand is down, the engine can not be started. ! If the engine is running and the side stand is put down, the engine will stop running. (1) (2) 40 WARNING Riding with the side stand incompletely retracted can result in an accident when you turn left. ! Check operation of the side stand/ignition ! Always retract the side stand completely before starting off. interlock system before riding. CAUTION Park the scooter on firm, level ground to help prevent it from falling over. If you must park on an incline, aim the front of the scooter uphill and place the scooter on the center stand, or the scooter on the side stand may roll off, use the parking brake (XCITING 500AFI/XCITING 500)when the scooter is parked with the side stand. 41 SUSPENSION Each shock absorber (1) has 5 adjustment positions for different load or riding conditions. Use a pin spanner (2) to adjust the rear shocks. Always adjust the shock absorber position in sequence (1-2-3-4-5 or 5-4-3-2-1). Attempting to adjust directly from 1 to 5 or 5 to 1 may damage the shock absorber. Position 1 is for light loads and smooth road conditions. Positions 3 to 5 increase spring preload for a stiffer rear suspension, and can be used when the scooter is heavily loaded. Be certain to adjust both shock absorbers to the same position. Standard position: 3 (1) (2) 1 23 4 5 1 2 3 4 5 42 DIAGNOSTIC TOOL CONNECTOR (XCITING 500 AFI/XCITING 250 AFI) The diagnostic tool connector (1) located right of the battery in the battery box. We recommend this item be serviced only by your KYMCO dealer. This scooter apply this connector for fuel system condition inspection. Check the fuel system condition using the recommended fuel system tester. (1) 43 PRE-RIDE INSPECTION For your safety, it is very important to take a few moments before each ride to walk around your scooter and check its condition. If you detect any problem, be sure you take care of it, or have it corrected by your KYMCO dealer. 3. Coolant level: add coolant if required. Check for leaks (page 85). 4. Front and rear brakes: check operation; make sure there is no brake fluid leakage (page 89). 5. Tires: check condition and pressure (page 97). 6. Throttle: check for smooth opening and full closing in all steering positions. 7. Lights and horn: check that headlight, tail/brake light, turn signals, indicators and horn function properly. 8. Engine stop switch: check for proper function (page 26). 9. Side stand ignition cut-off system: check for proper function (page 88). 10. Steering: check for condition and smoothness. 44 WARNING Improperly maintaining this scooter or failing to correct a problem before riding can cause a crash in which you can be seriously hurt or killed. Always perform a pre-ride inspection before every ride and correct any problems. 1. Engine oil level: add engine oil if required (page 68). Check for leaks. 2. Fuel level: fill fuel tank when necessary (page 30). Check for leaks.