202220599 9/05 EZ100 Single Screen EZ200 Double Screen INSIDE MOUNT INSTALLATION INSTRUCTIONS Assembly Tools Required: Phillips Screwdriver Needle Nose Pliers Pencil Measuring Tape Utility Knife Soft Mallet Drill with Assorted Bits Hacksaw with a Square or Miter Box Power Miter/Chop Saw (Preferred over hacksaw) 2 INSTALLATIONS ONLY 3 13 12 11 10 1 9 18 17 16 15 14 4 5 17 13 6 16 8 17 17 1 Cassette Installation Questions? Missing Parts? Replacement Parts? 2 Pull Bar (attached to 1) 3 Top Rail 4 Latch Rail 5 Magnet Strip (attached to 4) Please Call Our Homeowner Helpline 1-888-483-3768 6 Bottom Rail 7 Weather-Stripping 8 Spring Assembly 9 End Cap 10 Bushing 11 Plug Cautions: Read notes below before beginning 12 Screw (2) #6 x 3/4" 13 Pull Bar End Cap 14 Outside Handle 15 Inside Handle 16 Mounting Clip 17 Screw (10) #8 x 1" 18 View Spreader 12 11 7 A. This is not a safety screen and this product will not stop a child from falling out. B. Use eye protection when cutting and installing. C. Read the complete installation instructions before beginning. 1 Installation Methods Single screen installation: Install on either the left or right side. Double screen installation: Install both a left and right screen with one side set up as active screen and the other as passive screen. Active screen is used most often, while passive screen is locked in place until needed. Note: a right side mount is illustrated in the manual. SINGLE SCREEN DOUBLE SCREEN 2 Measure Your Opening SINGLE SCREENS Opening Measurement Width (W) Height (H) Adjusted Measurement Subtract 1-3/4" (w)- 1-3/4"= Use Adjusted Measurement to cut this part Width (W) Top & Bottom Rails Latch Rail Cassette Jamb Measure your opening width and height in several places - see illustration. Record the SMALLEST width and height measurements in the table. Subtract the appropriate dimension as indicated in the Adjusted Measurement column. Note: single screens and double screens require different measurements. Use (H) (H) = Head Subtract 11/16" (H)- 11/16"= Height (H) DOUBLE SCREENS Use this adjusted measurement to cut the part indicated. Cutting starts in step 3. Page 1 Width (W) Height (H) Subtract 3-3/8" (w)- 3-3/8"= Top & Bottom Rails Subtract 11/16" (H)- 11/16"= Sill Cassette 3 Cut Top and Bottom Rails Cut the rails to your adjusted measurement from step 2. Note the difference for single and double screens. Top Rail Bottom Rail Crimp the channels at both ends of the rail to lock the brush pile in place. Note: Any crimp marks on the ends will be covered by other rails and will not be visible. Single Screens: Cut length = (W) - 1-3/4" Double Screens: Cut length = (W) - 3-3/8" Crimp SINGLE SCREENS ONLY 4 Cut Latch Rail Remove the second magnet strip and save for step 10. Note: The first magnet is secured to the latch rail. Disconnect The Second Magnet Crimp Cut the latch rail to your (H) measurement from step 2. Crimp the channel at both ends of the rail to lock the magnet in place. Cut length = (H) 5 Cut Cassette Remove shipping wrap from cassette. On the end shown, slide both the screen roll and pull bar 1/8" into the cassette. Hold the cassette and pull bar together and cut the other end to your adjusted measurement from step 2. Note: To avoid unwinding the screen mesh, cut with the saw blade in the direction indicated. Spring Pull Bar Cut With Saw Blade In This direction Cut This End Cassette In Sl i 1 wade /8 r "d Hold the unit upright and carefully tap to clean out any metal shavings. 1/8" Cut length = (H) - 11/16" 6 Spring Installation Insert the spring assembly into the cassette. Slide the bushing into the screen roll making sure the tooth on the bushing lines up with one of the slots in the screen tube. Support the other end of the cassette and rotate the end cap clockwise 12 to 14 turns. CAUTION - Do NOT let go of the end cap until it is secured into the cassette. Slide the end cap pin into the cassette and install by tapping evenly with a soft mallet. Insert the plug into the end. Secure with screw (see screw illustration). Spring assembly Bushing Ins er t Pin Wind End Cap Clockwise 12 to 14 Turns Su pp Blo ort ck Plug Screw Do Not Let Go Before Inserting Endcap Pin #6 x 3/4" Phillips Flat Head 7 End Cap Installation On the open end of the cassette, insert the bushing into the screen roll making sure the tooth on the bushing lines up with one of the slots in the screen tube. Slide the end cap pin into the cassette and install by tapping evenly with a soft mallet. Insert the plug into the end. Secure with screw (see screw illustration). Bushing End Cap Screw Pin Plug #6 x 3/4" Phillips Flat Head 8 Handle Installation Slide the outside and inside handles into the track of the pull bar. Note the orientation of the handle grips in relation to the cassette. Handles can be adjusted to desired height after installation. Page 2 Note Handle Position on Cassette Outside Handle Inside Handle DOUBLE SCREENS ONLY 9 Slide Bolt Installation On the passive screen, slide the slide bolts into the track of the pull bar. Note: The passive screen is the side used less often and is locked in place until needed. Slide Bolts Can Install On Either The Inside Or Outside Slide Bolt Inside Outside Depending on preference, the slide bolts can mount on either the inside or the outside of the screen. 10 Weather-Stripping Installation Slide the weather-stripping into the cassette, then cut to the same length as the cassette. Slide the magnet strip (from step 4) into the track of the pull bar, then cut to the same length as the pull bar. Crimp the ends on the channel shown, at both ends, to lock the magnet strip in place. Cut To Length Crimp Weather-Stripping Magnet Cut To Length 11 Pull Bar End Cap Installation Insert the pull bar end caps into the ends of the pull bar. Pull Bar End Cap 12 Cassette Installation Single screens: Position the mounting clips 20" from the top and bottom of the entryway. Install on either right or left side - depending on your side preference. Double screens: Position the clips 20" from the top and bottom of the entryway. Install clips on both sides of the entryway. Drill 1/8" pilot holes in the centers of the slots and secure with screws (see screw illustration). Lock the cassette onto the mounting clips by inserting the backside first, then snapping toward the front. Note: For double screens, mount only one of the cassettes onto the right side. Right Side Install Left Side Install 20" Mounting Clip Screw #8 x 1" Phillips Pan Head Right Side Install Left Side Install 20" Lip Faces Toward Exterior Insert Here Th en S nap Forward 13 Rail Installation Single screens: Slide the bottom rail's track onto the cassette tab. Repeat for top rail. Note: Top rail is taller than bottom rail. Track Cassette Tab Track Track Cassette Tab Slide the latch rail onto the top and bottom rails. Note: The shorter leg of the latch rail installs toward the outside of the entryway. Latch Rail Cassette Tab Insert Pull Bar Short Leg Installs on Exterior Side Track Track Track Double screens: Slide the bottom rail's track onto the installed cassette tab. Repeat for top rail. Note: Top rail is taller than bottom rail. Insert the tabs of the loose cassette into the tracks of the top and bottom rails. Snap the cassette onto the mounting clips. Page 3 Cassette Tab (Right Side Illustrated) SINGLE SCREENS DOUBLE SCREENS ALL SCREENS 14 Secure Rails With Screws Single screens: Hold the assembly into the entryway. Drill four 1/8" holes (1" deep) evenly spaced, on the groove of the latch rail. Secure with screws (see screw illustration below). Drill two 1/8" holes (1" deep) evenly spaced, on both the top and bottom rails. Note: Press the view spreader into the rail to separate the brush pile during drilling. Temporary View Spreader 2 Screws Evenly Spaced Temporary View Spreader 4 Screws Evenly Spaced 4 Screws Evenly Spaced Secure with screws. Drill two 3/16" drainage holes in the bottom rail as shown. Double screens: Drill four 1/8" holes (1" deep) evenly spaced, on both the top and bottom rails. Note: Press the view spreader into the rail to separate the brush pile during screw installation. Drill On Groove Line 2 Screws Evenly Spaced Secure with screws (see screw illustration below). #8 x 1" Phillips Pan Head Drill Two 3/16" Drainage Holes SINGLE SCREENS DOUBLE SCREENS DOUBLE SCREENS ONLY 15 Slide Bolt Lock Installation Slide Bolt Slide Bolt Lock Screw Extend the passive screen until the magnet is centered in the entryway opening. Position a slide bolt lock onto the bottom rail, aligned with the slide bolt. Drill 3/32" pilot hole into the bottom rail and secure with a screw. Repeat for the top slide bolt lock. Care and Maintenance Clean the screen occasionally with mild soap and water. Vacuum the bottom rail periodically to remove debris. A little care will help insure smooth, gentle operation of your UltraBreeze Retractable Screen. Trouble Shooting Guide Problem Cassette will not secure into mounting clips. Threshold has a steep slope and bottom guide is at an angle, or does not lay flat. Handles and/or slide bolts will not glide easily in tracks. Handle on screen interferes with primary door hardware. Screen is difficult to pull across the opening. Solution Insert back corner of cassette into the mounting clip, then rotate the cassette into the front of the mounting clip to lock in place. Verify the bottom rail is level. Secure wedges or shims under the bottom rail as necessary to hold level. Lubricate the groove with silicone spray. Verify the shorter handle is installed on the inside track. Raise or lower the inside handle as necessary. Verify the rounded profile of the cassette faces out (visible from the outside). Verify the cassette has a 90 degree cut. Trim or file as necessary. Verify screws in top and bottom rail are flush with the track. Check for and clean debris in bottom rail. On double screen units, verify the slide bolt strikes are installed properly and not interfering with top and bottom rails. See solutions above. Verify brush pile in the top or bottom tracks are not binding. Crimp the track or shorten the brush pile as necessary. Adjust the number of turns on the screen winding. You will need to remove the assembly, and unattach the spring assembly (step 6) Caution - hold onto the end cap tightly as it is under tension and will unwind. Turn the end cap a few turns to suit your needs. Clockwise to tighten tension and speed up screen or counterclockwise to loosen tension and slow down screen. Verify height measurement. If unit was cut short, use shims on the bottom as necessary. Verify the unit is plumb and level and the opening is square. Shim as necessary. Replace the cassette through Larson Manufacturing or local store. Note, you will need the model, size and color or your system. Crimp the ends of the channels on the top and/or bottom rail to lock the brush pile in place. Screen binds or will not retract into the cassette properly. Screen retracts too fast or too slow. Screen falls out of the top guide. Screen is torn. Brush pile moves in the top or bottom rail. Page 4 EZ100 Single Screen EZ200 Double Screen OUTSIDE MOUNT INSTALLATION INSTRUCTIONS Assembly Tools Required: Phillips Screwdriver Needle Nose Pliers Pencil Measuring Tape Utility Knife Soft Mallet Drill with Assorted Bits Hacksaw with a Square or Miter Box Power Miter/Chop Saw (Preferred over hacksaw) 2 INSTALLATIONS ONLY 3 12 11 10 9 1 8 17 16 1 Cassette Installation Questions? Missing Parts? Replacement Parts? 2 Pull Bar (attached to 1) 3 Top Rail 4 Latch Rail 5 Magnet Strip (attached to 4) Please Call Our Homeowner Helpline 1-888-483-3768 6 Bottom Rail 7 Spring Assembly 8 End Cap 9 Bushing 10 Plug 11 Screw (2) #6 x 3/4" 14 13 15 16 Cautions: Read notes below before beginning 12 Pull Bar End Cap 13 Outside Handle 14 Inside Handle 15 Outside "L" Bracket 16 Screw (10) #8 x 1" 17 View Spreader 7 11 10 15 16 16 12 6 4 5 A. This is not a safety screen and this product will not stop a child from falling out. B. Use eye protection when cutting and installing. C. Read the complete installation instructions before beginning. 1 Installation Methods Single screen installation: Install on either the left or right side. Double screen installation: Install both a left and right screen with one side set up as active screen and the other as passive screen. Active screen is used most often, while passive screen is locked in place until needed. Note: a right side mount is illustrated in the manual. SINGLE SCREEN DOUBLE SCREEN Use Adjusted Measurement to cut this part Width (W) Top & Bottom Rails Latch Rail Cassette 2 Measure Desired Coverage Area SINGLE SCREENS Opening Measurement Width (W) Height (H) Adjusted Measurement Subtract 1-3/4" (w)- 1-3/4"= Jamb Measure width and height in several places see illustration. Record t ...