AlignTM Adjustable Height Workbench formerly Ergomation EDG workbench Instructions for Assembly Motorized Base Hand-Crank Base Slide Leg Base Align 500 page 2 page 4 page 6 page 8 AlignTM is a trademark of Lista International Corporation. Making Workspace Work® is a trademark of Lista International Corporation. Creation Date 12/29/2004 Document Number MD032A3 Rev 0 Description Align Adjustable Height Workbench This manual is proprietary information of Lista International Corporation. Unauthorized reproduction of any portion of this manual is prohibited without the written consent of Lista International Corporation. The material in this manual is for informational purposes only. It is subject to change without notice. Lista International Corporation assumes no responsibility for any typographical errors contained in this manual. © 2004 by Lista International Corporation, all rights reserved 106 Lowland Street Holliston, MA 01746-2094 E-mail: sales@listaintl.com All rights reserved. For questions or technical support, call 1-800-722-3020 ISO 9001 Certified Motorized Base - Center Justified Tools Required · 3/16" Hex · 5/32" Hex · 7/16" Wrench · Phillips head screwdriver Completed View STEP 1 a) Attach foot to leg using (4) 5/16"-18 x 2" bolts. b) Thread levelers into foot. c) Repeat to other leg. STEP 2 a) Stand frame on feet b) Attach side bracket to front of frame using (3) 5/16"-18 x 5/8" bolts. c) Repeat to other end. STEP 3 a) Attach BRKT2001 to (2) remaining side bracket using (2) 5/16"-18 x 5/8" bolts. b) Slide one bracket assembly into each end of rear fixing frame channel and tighten. Tools: 3/16" Hex Tools: 3/16" Hex Tools: 3/16" Hex Note on Programming Switch: Move up or down to desired height. Press "S", release and press "1", repeat for "2", and "3" STEP 4 a) Attach deck support to side bracket using (2) 1/4" x 205/8" bolts and (2) 1/4" kep nuts b) Repeat to other end c) Repeat steps a) and b) to back side of station. Tools: 5/32" Hex 7/16" Wrench STEP 5 a) Attach 3-position memory hand switch to front deck support with (2) #8-32 x 1/ 2" phillips machine bolts and (2) #8 - 32 kep nuts. Note: Once programmed, the number must be "held in" until programmed height is reached. Tools: Phillips head screwdriver -2- Motorized Base - Rear Justified Tools Required · 3/16" Hex · 5/32" Hex · 7/16" Wrench · Phillips head screwdriver Completed View STEP 1 a) Attach foot to leg using (4) 5/16"-18 x 2" bolts. b) Thread levelers into foot. c) Repeat to other leg. STEP 2 a) Stand frame on feet b) Attach side bracket using (3) 5/16"-18 x 5/8" bolts. c) Repeat to other end STEP 3 a) Attach front deck support to side bracket using (2) 1/4"-20 x 5/8" bolts and (2) 1/4"-20 x 5/8" kep nuts. b) Repeat to other end Tools: 3/16" Hex Tools: 3/16" Hex Tools: 5/32" Hex 7/16" Wrench Note on Programming Switch: Move up or down to desired height. Press "S", release and press "1", repeat for "2", and "3" Note: Once programmed, the number must be "held in" until programmed height is reached STEP 4 Attach 3-position memory hand switch to front deck support with (2) #8-32 x 1/ 2" Phillips machine bolts and (2) #8 - 32 kep nuts Completed View 1,000lb Evenly distributed load capacity Tools: Phillips head screwdriver -3- Hand-Crank Base -Center Justified Tools Required 3/16" Hex 5/32" Hex (2) 7/16" Wrenches Hammer Needle Nose Pliers Completed View STEP 1 a) Attach foot to leg using (4) 5/16"-18 x 2" bolts. b) Thread levelers into foot. c) Repeat to other leg. STEP 2 a) Attach side bracket using (3) 5/16"-18 x 5/8" bolts. b) Repeat to other side. Tools: 3/16" Hex Tools: 3/16" Hex STEP 3 a) Attach BRKT2001 to (2) remaining side bracket using (2) 5/16"-18 x 5/8" bolts. b) Slide one bracket assembly into each end of the rear fixing frame channel and tighten. Tools: 3/16" Hex STEP 4 a) Attach deck support to side bracket using (2) 1/4"-20 x 5/ 8" bolts and (2) 1/4"-20 kep nuts. b) Repeat to other end. c) Repeat steps a) and b) to back side Tools: 5/32" Hex 7/16" Wrench STEP 5 a) Attach crank bracket to front deck support using (2) 1/4"-20 x 1/ 2" bolts and (2) 1/4"-20 kep nuts. STEP 6 a) Attach coupling to crank gear box using a 5/32" roll pin. b) Slide crankshaft with handle through the bracket in step 4. c) Attach crankshaft to coupling with 5/32" roll pin. Tools: Hammer Needle Nose Pliers Tools: (2) 7/16" Wrenches -4- Hand-Crank Base - Rear Justified Tools Required · 3/16" Hex · (2) 7/16" Wrenches · Hammer · Needle Nose Pliers · 5/32" Hex · 7/16" Wrench Completed View STEP 1 a) Attach foot to leg using (4) 5/16"-18 x 2" bolts. b) Thread levelers into foot. c) Repeat to other leg. Tools: 3/16" Hex STEP 2 a) Stand Frame on feet. b) Attach side bracket using (3) 5/16"-18 x 5/8" bolts. c) Repeat to other end. STEP 3 a) Attach front deck support to side bracket using (2) 1/4"-20 x 5/ 8" bolts and (2) 1/4"-20 kep nuts. b) Repeat to other end. Tools: 5/32" Hex 7/16" Wrench Tools: 3/16" Hex STEP 4 a) Attach crank bracket to front deck support using (2) 1/4"-20 x 1/2" bolts and (2) 1/4"-20 kep nuts. STEP 5 a) Attach coupling to crank gear box using a 5/32" roll pin. b) Slide crankshaft with handle through the bracket in step 4. c) Attach crankshaft to coupling with 5/32" roll pin. Tools: Hammer Needle Nose Pliers Completed View 500 lb. Evenly distributed load capacity Tools: (2) 7/16" Wrenches -5- Slide Leg Base - Center Justified Tools Required · 3/16" Hex · 5/32" Hex · 7/16" Wrench Completed View STEP 1 a) Attach rear fixing frame channel to back side of leg assembly using (8) 5/16"-18 x 5/8" bolts. Tools: 3/16" Hex STEP 2 a) Attach foot to leg using (4) 5/16"-18 x 2" bolts. b) Thread levelers into foot. c) Repeat to other leg. Tools: 3/16" Hex STEP 3 a) Attach side bracket to front of frame using (3) 5/16"-18 x 5/8" bolts. b) Repeat to other end. Tools: 3/16" Hex Note on Height Adjustment: · Lift frame to relieve pressure on adjusting pins · (2) men or lift STEP 4 a) Attach BRKT2001 to (2) remaining side bracket using (2) 5/16"-18 x 5/8" bolts. b) Slide one bracket assembly into each end of the rear fixing frame channel and tighten. Tools: 3/16" Hex STEP 5 a) Attach deck supports to side bracket using (2) 1/4" x 205/8" bolts and (2) 1/4" kep nuts b) Repeat to other end c) Repeat steps a) and b) to back side of station. Tools: 5/32" Hex 7/16" Wrench Do NOT lift from work surface · · · Remove pins Slide to desired height Replace pins -6- Slide Leg Base - Rear Justified Tools Required · 3/16" Hex · 5/32"" Hex · 7/16" Wrench Completed View STEP 1 a) Attach rear fixing frame channel to back side of leg assembly using (8) 5/16"-18 x 5/8" bolts STEP 2 a) Attach foot to leg using (4) 5/16"-18 x 2" bolts. b) Thread levelers into foot. c) Repeat to other leg. STEP 3 a) Stand frame on feet b) Attach side bracket using (3) 5/16"-18 x 5/8" bolts. c) Repeat to other end. Tools: 3/16" Hex Tools: 3/16" Hex Tools: 3/16" Hex Note on Height Adjustment: · Lift frame to relieve pressure on adjusting pins · (2) men or lift STEP 4 Completed View a) Attach front deck tube to side bracket using (2) 1/4"20 x 5/ 8" and 1,000lb Evenly distributed (2) 1/4"-20 kep nuts. load capacity b) Repeat to other side. Tools: 5/32" Hex 7/16" Wrench Do NOT lift from work surface · · · Remove pins Slide to desired height Replace pins -7- Align 500 - Rear & Center Justified Tools Required · 3/16" Hex · 1/2" Wrench Completed View STEP 1 a) Attach side bracket using (3) 5/16"-18 x 5/8" bolts b) Repeat to other leg STEP 2 a) Attach rear fixing frame channel to back side of leg assembly using (8) 5/16"-18 x 5/8" bolts Note: All bolts must be fully tightened STEP 3 a) Attach foot to leg using (4) 5/16"18 x 2" bolts. b) Thread levelers into foot. c) Repeat to other leg. Tools: 3/16" Hex Tools: 3/16" Hex Tools: 3/16" Hex STEP 4 (Center Justified Only) a) Attach BRKT2001 to (2) remaining side brackets using (2) 5/16"-18 x 5/8" bolts. b) Slide bracket assembly into each end of the rear fixing frame channel and tighten. Final Assembly a) Remove 6 ½" long hex head bolt & spacer b) Set leg to desired height c) Install bolt and spacer and fully tighten Completed View Note: Work surface sold separately 500 lb Evenly distributed load capacity Tools: 3/16" Hex Tools: ½" Wrench -8- ...