Concrete MODEL P C l l O O INSTRUCTION MANUAL DOUBLE INSULATION Specifications weight Net 110" (4-3/8") 15" 10,000 418" 4.3 kg I :: : supply 2.5m (5/8") ''O2O R/min. (l6-1/2") (9.5 Ibs) (8.2 f t . ) Manufacturer reserves the right t o change specifications o f parts and accessories w i t h o u t notice. Note: Specifications of parts and accessories may vary f r o m country t o country. IMPORTANT SAFETY INSTRUCTIONS (For All Tools) WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING: READ ALL INSTRUCTIONS. 1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries. 2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp or wet locations. Keep work area well lit. Don't expose power tools t o rain. Don't use tool in presence of flammable liquids or gases. 3. KEEP CHILDREN AWAY. All visitors should be kept away from work area. Don't let visitors contact tool or extension cord. 4.STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high or locked-up place - out of reach of children. 5. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was intended. 6.USE RIGHT TOOL. Don't force small tool or attachment t o do the job of a heavy-duty tool. Don't use tool for purpose not intended; for example, don't use circular saw for cutting tree limbs or logs. 7 . DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering t o contain long hair. 8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. 9. DON'T ABUSE CORD. Never carry tool by cord or yank it t o disconnect from IO. SECURE WORK. receptacle. Keep cord from heat, oil, and sharp edges. Use clamps or a vise t o hold work. It's safer than using your hand and it frees both hands t o operate tool. 11. DON'T OVERREACH. Keep proper footing and balance at all times. 12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean, and free from oil and grease. 13. DISCONNECT TOOLS. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters. 14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking t o see that keys and adjusting wrenches are removed from tool before turning it on. 15. AVOID UNINTENTIONAL STARTING. Don't carry tool w i t h finger on switch. Be sure switch is OFF when plugging in. 16. EXTENSION CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure t o use one heavy enough t o carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table 1 shows the correct size t o use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. TABLE 1 MINIMUM GAGE FOR CORD SETS 0 - 25 Ampere Rating More Not More Than Than 26 - 50 51 - 100 101 - 150 0 6 10 12 - - 6 10 12 16 18 18 16 14 16 16 16 12 14 ; : 1 14 12 12 Not Recommended 3 VOLTAGE WARNING: Before connecting the tool t o a power source (receptacle, outlet, etc.1 be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source w i t h voltage greater than that specified for the tool can result in SERIOUS INJURY t o the user - as well as damage t o the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source w i t h voltage less than the nameplate rating is harmful t o the motor. Concrete Planer & Standard Equipment 0 - 0 - 0 - -@ 0 @ Steel carrying case 0 Tool body 0 Dust bag @ Lock nut wrench 0 Hex wrench 0 ( - 1 Screwdriver 4 Cautions: Do not bear down on tool Work the tool away from and toward you without bearing down on it. Otherwise, the planer will leave marks on the surface, the motor speed will drop and suction efficiency will decrease. Do not use water/coolant A dry-type diamond wheel is used, so no coolant is used. If water gets into the tool, breakdown result. Dust bag installation To install dust bag, press bag fitting to inside, open mouth of bag and slip onto dust port. Remove dust bag when it begins to touch cutting surface. This is a sign that it i s full. Failure to empty bag will lead to poor suctionlpickup. a How t o replace diamond wheel To replace a worn diamond wheel with a new one, press in the shaft lock to hold the shaft steady, then loosen the lock nut to the left with the lock nut wrench provided. Note: The ordinary diamond wheels on the market have no exhaust holes, so dust evacuation is poor. Also, if the installing hole i s not of the exact diameter, tool vibration occurs and accidents can occur. ALWAYS USE A MAKITA OFFSET DIAMOND WHEEL. 5 How touse Switch action To start the tool, simply pull the trigger. Release the trigger to stop. Model with a lock button on the handle may be run continuously without keeping your finger on the trigger. To lock the trigger in the ON position first pull the trigger and then depress the lock button on the handle with your thumb. To stop the tool from the lock position, just pull the trigger again and release it. I I To change the amount of stock (concrete) removed, loosen the hex socket head bolts on the grip holder with the hex wrench. Raise or lower the front roller to adjust the gap between it and the diamond wheel. The difference is the stock removal amount. Then secure the hex socket head bolts very carefully. Note: Maximum stock removal should be less than 2.5 mm (3/32"). Tilting base for smoother planing For smooth removal of a given surface roughness or texture, tilting the base i s helpful. Use the hex wrench to loosen the two hex socket head bolts securing the base on either side. Hex socket I Stock removal amount I 6 Use a ( - 1 screwdriver to lower the three (-1 screws by turning rightward ( - ) screws on the base (see right). Use a square or ruler to obtain the desired base angle in relation to the diamond wheel. Then secure carefully the hex socket head bolts on either side of the base. Adjust center of base near wheel so that it i s on the same level as the wheel. Note: After base adjustment, turn 3 ( - 1 screws leftward on base until the heads are flush with the back side of the base. Turn gently or base adjustment will be thrown off. Same line (level) Base adjustment to compensate for wheel wear With long use, the diamond wheel will wear and thus create a gap with the planing surface so that performance becomes poor. Check the tool after every 4 or 5 hours of use. If the wheel and base surfaces are not alignend, loosen the hex socket head bolts securing the base. Turn the ( - 1 screws on the base to the right and adjust the base so as to be level with the wheel surface. Retighten the bolts and then gently ease the ( - 1 screws to the left until flush with the back side of the base. The screws should not come loose during operation. Planing in corners Flush planing of corners i s possible after first removing the dust cover. Turn dust cover rightward until it stops, light toward you t o remove. I Dust cover 7 Dust cover adjustment The dust cover should be either flush with the diamond wheel surface or very slightly above (when tool i s inverted) 0.5 mm (.020"). Suction/pickup will be poor if they are not approximately on the same level. To adjust the dust cover, grip it on the outside; turn right to raise, left to lower. MAINTENANCE CAUTION : Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance. Replacing carbon brushes Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced a t the same time. Use only identical carbon brushes. Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts. 8 ACCESS0 R IES CAUTION. These accessories o r attachments are recommended f o r use w i t h y o u r Makita t o o l specified i n t h i s manual. The use of any other accessories o r attachments might present a risk o f injury t o persons. The accessories o r attachments should be used only i n the proper and intended manner. Offset diamond wheel (Dry type) (Note) 0 The planing efficiency and the service life o f the offset diamond wheel are affected b y the condition of the materials t o be planed. In particular, planing "green" o r uncured concrete, o r mortar can shorten the service life o f the diamond wheel. 0 110" (4-3/8") If t h e cutting action o f the diamond wheel begins t o diminish, an o l d discarded coarse grit bench grinder wheel can be used t o dress the diamond wheel. Tightly secure the bench grinder wheel and apply the planer t o it. 9 110mm(43/,") CONCRETE PLANER Model PCIIOO lo E 'M I 1 AEb DESCRIPTION 'ikM $& 1 DESCRIPTION MACHINE MOTOR HOUSING ASSEMBLY IAssernbled Items 1 & 41 1 Motor Housing IWith Brush Holder x 21 Name Plate Rivet 0 - 5 37 Handle Ser P H. Screw M 4 x 6 IWith Washer1 Single Pole Switch (With Lock Button1 NPAHR2-353 P H Screw M4x18 (With Warherl Strain Relief 38 39 41 42 43 44 45 46 48 47 1 1 I 2 3 1 2 2 1 Rubber Pin 4 1 1 3 Cord Guard CORD ASSEMBLY lAssembled Cord, Plug & Card Guard) P H Screw M4x10 [With Washer) Band F I E L D ASSEMBLY (With Garter Spring x 21 7 1 Baffle Plate H Bo11 M 5 x 6 5 [With Warherl 2 H. Bolt M 1 2 H S. H. Bolt M6x12 8 9 10 11 12 2 1 1 1 Ball Bearing W 8 L B Insulation Washer ARMATURE ASSEMBLY IAwembled Items 9 - 11 & 131 Joint Fan 70 Plate 49 50 51 2 2 2 1 1 S Washer 6 F.Warher 6 Front Roller IWith Ring 1 2 x 21 Front Roller Shaft F Washer 6 S Washer 6 H S H Bolt M6x12 1 1 1 1 1 13 14 15 16 17 18 19 52 53 2 2 2 1 Ball Bearing 6 0 W L L 8 Spiral Bevel Gear 1 3 F Washer 8 Retaining Ring S - 8 P H Screw M5x25 [With Warherl GEAR HOUSING ASSEMBLY IAssembled Items 20 & 61 I 54 55 56 57 58 59 P H. Screw M5xB (With Washer) P. ti. Screw M5x12 (With Warherl Grip Holder ( L I Grip 2 5 Grip Holder I R I 1 1 4 2 1 1 1 60 61 1 1 1 0 Ring 32 Rubber Pin 4 Woodruff Key 3 20 1 Gear Hourmg (With Needle Bearing 810. Cornpierrion Spring 6 & Pin 51 Retaining Ring S-12 Spiral Bevel Gear 34 62 63 21 1 1 1 1 1 1 1 1 2 2 H S. H Bolt M 6 x 1 2 22 23 64 65 S Washer 6 Ring 1 2 Retaining Ring R - 3 2 Ball Bearing 6201DDU Woodruff Key 3 Spindle Gear Housing Cover 24 25 66 67 68 2 2 1 3 1 F. Washer 6 Sleeve 1 6 Bare Holder 26 27 28 29 1-1 Screw M8x12 Bare Brush Holder Cap Carbon Brush Set CB-101 69 70 71 2 1 4 1 1 P H Screw M4xZ2 (With Warherl Fan 76 separator Duif Cover 30 31 32 400 40 1 1 33 Offset Diamond Wheel 110 Lock Nut 1 2 - 3 0 P H Screw M 5 x 2 8 (With Warherl P H Screw M 4 x 2 2 IWith Washer) 402 403 404 1 1 34 35 36 I I ~ Lock N u t Wrench 20 1 - 1 Screwdriver 6 H Wrench 5 Steel care Dust Bag MAKITA LIMITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, retum the COMPLETE tool, freight prepaid, to one of Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective workmanship or material, Makita will repair (or at our option, replace) without charge. This Warranty does not apply where: repairs have been made or attempted by others: repairs are required because of normal wear and tear: The tool has been abused, misused or improperly maintained; alterations have been made to the tool. I N NO EVI:NT SHALL MAKITA BE LlABLt FOR ANY INDIRECT. INCIDENTAL OK CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DlSCLAlMFR APPLES BOTH DURING AND AFTFR THE TERM OF THIS WARRANTY. MAKITA DISCLAIMS LIABILITY FOR A N Y IMPLIED WARRANTIES, INCLUDING 1MPLIF.D WARRANTIES OF "M1;RCHANTABILITY" AND "FITNFSS FOR A SPECIFIC PURPOSE," AFTER THI: ONE-YEAR TERM OF THIS WARRANTY. This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Some states do not allow the exclusion or limitati ...