User manual MAXDATA MPL 500 1200 3200 CASE

MAXDATA PLATINUM Server Case Users' Manual MAXDATA PLATINUM Server Case Manual 1 2 Part 1 Server Case MAXDATA PLATINUM Server Case Manual 3 4 Contents 1 Chassis Description ......................................................................................... 9 ... Kit Contents ............................................................................................................................. 9 ... Additions for the SC5100 Pedestal Chassis ........................................................................ 9 ... Additions for the SC5100 Rack Chassis .............................................................................. 9 ... Feature Summary .................................................................................................................... 9 ... Chassis Front View ............................................................................................................ 10 ... Front Panel Controls and Indicators ................................................................................... 11 ... Chassis Rear View ............................................................................................................. 13 ... Chassis Side View ............................................................................................................. 14 ... Peripherals ............................................................................................................................. 14 ... 5.25-inch Removable Media Drive Bays ............................................................................ 14 ... 5.25-inch Hard Drive Bays ................................................................................................. 14 ... Optional 3.5-inch Hot Swap Drive Bay .............................................................................. 15 ... Power Supply ......................................................................................................................... 15 ... Checking the Power Cords ................................................................................................ 15 ... Chassis Security .................................................................................................................... 15 ... Monitoring ............................................................................................................................. 15 ... Mechanical Locks .................................................................................................................. 16 2 Setting Up the Chassis ................................................................................. 17 ... Tools and Supplies Needed ................................................................................................... 17 ... Installation Safety Instructions .............................................................................................. 17 ... Safety: Before You Remove the Access Cover ................................................................. 17 ... Warnings and Cautions .......................................................................................................... 18 ... Remove the Access Cover .................................................................................................... 19 ... Install the I/O Shield .............................................................................................................. 20 ... Install the Server Board Bumpers ......................................................................................... 21 ... Install the Server Board ......................................................................................................... 21 ... Connect Cables to the Server Board ..................................................................................... 21 ... Install the Diskette Drive ....................................................................................................... 22 ... Hard Drives ............................................................................................................................ 25 ... Drive Cabling Considerations ............................................................................................ 25 ... Installing a 5.25-inch Removable Media Device ................................................................ 25 ... Installing a 5.25-inch or 3.5-inch Hard Drive ...................................................................... 29 ... Hot Swap SCSI Hard Disk Drives .......................................................................................... 32 ... Installing a Hot Swap Hard Disk Drive .............................................................................. 32 ... Installing an Add-in Board ...................................................................................................... 34 ... Install the Upper Foam Epac ................................................................................................. 35 ... Install the Access Cover ........................................................................................................ 36 ... Install the Chassis Feet (Pedestal Mode) .............................................................................. 36 ... Install into a Rack (Rack Mode) .............................................................................................. 38 3 Maintaining Your Server ............................................................................... 41 ... Tools and Supplies Needed ................................................................................................... 41 ... Safety: Before You Remove the Access Cover ..................................................................... 41 ... Warnings and Cautions .......................................................................................................... 41 ... Replacing Fans ...................................................................................................................... 42 ... Replacing a Front System Fan ........................................................................................... 42 ... Replacing a Rear System Fan ........................................................................................... 42 MAXDATA PLATINUM Server Case Manual 5 Replacing a Power Supply ..................................................................................................... 43 350 Watt Hot Swap Power Supply Modules ..................................................................... 43 350 Watt AC Power Supply Housing ................................................................................. 43 300 Watt Power Supply ..................................................................................................... 45 Replacing the Front Panel Board ............................................................................................ 46 Replacing the Hot Swap Backplane and SAF-TE Card ............................................................ 47 4 Technical Reference ....................................................................................... 53 Power Supply Specifications.................................................................................................. 53 Input Voltages ................................................................................................................... 53 300 watt power supply ................................................................................................. 53 350 watt 1+1 power supply ......................................................................................... 53 Output Voltages ................................................................................................................ 53 300 watt power supply ................................................................................................. 53 350 watt power supply ................................................................................................. 54 Environmental Specifications ................................................................................................ 54 5 Regulatory Information ................................................................................. 55 Regulatory Compliance ......................................................................................................... 55 Safety Compliance ............................................................................................................ 55 EMC Compliance .............................................................................................................. 55 Regulatory Compliance Markings ..................................................................................... 55 Electromagnetic Compatibility Notices ................................................................................. 56 FCC Verification Statement (USA) ..................................................................................... 56 Europe (CE Declaration of Conformity) ............................................................................. 56 Lithium Battery Replacement ................................................................................................ 57 Equipment Rack Precautions ................................................................................................. 57 Use Only for Intended Applications ....................................................................................... 58 A Warnings ........................................................................................................ 59 WARNING: English (US) ........................................................................................................ 60 6 Contents Figures 1. 2. 3. 4. 5. 6. 7 . 8. 9. 10. 11. 12. 13. 14. 15. 16. 17 . 18. 19. 20. 21. 22. 23. 24. 25. 26. 27 . 28. 29. 30. 31. 32. 33. 34. 35. 36. Screw Description .......................................................................................................... 9 Front View .................................................................................................................... 10 Pedestal Controls and Indicators ................................................................................... 11 Rack Controls and Indicators ......................................................................................... 11 Rear View ..................................................................................................................... 13 Chassis Side View ........................................................................................................ 14 Mechanical Locks ......................................................................................................... 16 Removing the Access Cover ........................................................................................ 19 Installing the I/O Shield ................................................................................................ 20 Removing the Diskette Drive Carrier ............................................................................ 22 Installing the Diskette Drive into the Drive Carrier ....................................................... 23 Installing the Diskette Drive/Carrier Assembly ............................................................. 24 Removing EMI Shields ................................................................................................. 26 Slide Rails ..................................................................................................................... 27 Installing a Removable Media Device .......................................................................... 28 Removing a Drive Carrier .............................................................................................. 29 Attaching a Hard Drive to a Carrier ............................................................................... 30 Installing a Carrier ......................................................................................................... 31 Removing the Air Baffle from the Drive Carrier ............................................................ 32 SCA Hard Disk Drive and Hot Swap Drive Carrier ........................................................ 33 Inserting a Hot Swap Drive........................................................................................... 33 Installing an Add-in Board ............................................................................................. 35 Installing the Access Cover .......................................................................................... 36 Installing the Chassis Feet ........................................................................................... 37 Attaching the Rail to the Chassis .................................................................................. 38 Rails Installed in a Rack ................................................................................................ 38 Installing the Server into a Rack ................................................................................... 39 Hot Swapping a Power Supply ..................................................................................... 43 Replacing the 350 Watt AC Power Supply Module ....................................................... 44 Replacing the 300 Watt AC Power Supply .................................................................... 45 Replacing the Front Panel Board .................................................................................. 46 Removing the Hot Swap Drive Carriers ........................................................................ 47 Removing the Hot Swap Drive Bay .............................................................................. 48 Removing the Hot Swap Backplane ............................................................................. 49 Replacing the Hot Swap Backplane .............................................................................. 50 SAF-TE Card and Hot Swap Backplane ......................................................................... 51 Tables 1. 2. 3. 4. 5. Feature Summary ............................................................................................................... 9 LED Description ................................................................................................................ 12 Power Supply System Output Capability .......................................................................... 53 Power Supply System Output Capability .......................................................................... 54 Environmental Specifications ............................................................................................ 54 MAXDATA PLATINUM Server Case Manual 7 8 1 Chassis Description Kit Contents The chassis subassembly kit includes this Product Guide; one or two power cords (depending on the power supply); and a box that includes six 5.25-inch external drive rails and four different types of mounting screw. Figure 1. Screw Description A. B. Flat head 6-32 x 5mm [.200] Flat head M3 x 5mm [.200] C. D. Hex head 6-32 x 6mm [.256] Round head M4 x 8mm [.315] Additions for the Pedestal Chassis In addition, this kit includes two chassis feet. Additions for the Rack Chassis In addition, this kit includes two rail assemblies. Feature Summary Table 1. Feature Feature Summary Description One 3.5-inch diskette drive bay, accessible from front. Two 5.25-inch wide bays that are externally accessible, designed to hold halfheight standard removable media devices; two of the bays can be converted into a single full height bay. Five (two with the optional hot swap bay) 5.25-inch wide bays that are not externally accessible, designed to hold half-height IDE drives. An optional hot swap bay for 3.5-inch hard disk drives: space for up to five 1inch high, SCA2 hard drives. Up to seven expansion slots can be used; every slot that does not have an add-in board installed must have a slot cover installed. One of the following: * 300 watt power factor correction (PFC) power supply. * 350 watt hot swap redundant 1+1 PFC power supply. Four system fans inside the chassis and one power supply fan (300 watt power supplies) provide cooling and airflow. The 350 watt power supplies have two fans. Drive Bays Expansion slot covers Power supply Cooling MAXDATA PLATINUM Server Case Manual 9 Chassis Front View H G F E D A B Figure 2. Front View A. B. C. D. E. F. G. H. Front panel controls and indicators 5.25-inch removable media drive bays Security lock Hot swap drive carriers* Internal drive bays Chassis intrusion switch* Diskette drive bay USB port * Items shown may not be included in the chassis. 10 Chassis Description Front Panel Controls and Indicators E D F C B A G Figure 3. Pedestal Controls and Indicators A. B. C. D. Hard drive LED Power button Sleep button LAN# 1 activity LED Status LED E. F. G. H. LAN# 1 activity LED Status LED Power/Sleep LED Power/Sleep LED A B C D E F J I HG Figure 4. Rack Controls and Indicators A. B. C. D. E. Hard drive activity LED Power button Sleep button LAN activity LED Reset button F. G. H. I. J. ID button ID LED LAN activity LED Status LED Power / Sleep LED MAXDATA PLATINUM Server Case Manual 11 Table 2. LED Description 12 Chassis Description Chassis Rear View A B C D I H G F E Figure 5. Rear View A. B. C. D. E. F. G. H. I. AC input power connectors Fans ICMB knockout Optional serial port* Expansion slot covers I/O ports* Power supply failure LED (Green LED means proper operation)* DC module Power Good LEDs (AC1, ACR; lit means proper operation)* Power supplies* * Items shown may different in your chassis. MAXDATA PLATINUM Server Case Manual 13 Chassis Side View I A B H C G D F E Figure 6. Chassis Side View A. B. C. D. E. F. G. H. I. Front panel 5.25-inch removable media drive bays Diskette drive* 5.25-inch hard drive bays Foam epac fan carrier* Main chassis Server board* System fans Power supply * Items shown may different in your chassis. Peripherals 5.25-inch Removable Media Drive Bays The upper bays are designed for removable media peripherals. You can install up to two half-height peripherals or one full height peripheral. For proper cooling, the lowest position must remain open. 5.25-inch Hard Drive Bays The lower five (two with the optional hot swap bay installed) drive bays are designed for hard drives. 14 Chassis Description Optional 3.5-inch Hot Swap Drive Bay The hot swap drive bay supports up to five 3.5-inch SCA LVDS hard drives. Five carriers are included with the system. If no drive is installed in a carrier, a plastic air baffle must be installed to ensure proper hard drive cooling. The hot swap drive bay accepts 1-inch peripherals that consume up to 18 Watts of power. Drives must be specified to operate at a maximum ambient temperature of 50 ºC. Power Supply All power supplies are auto ranging for either 100-120 VAC or 200-240 VAC. The chassis comes with one of two power supply options. · · a 300 watt, single line cord, non-redundant power supply a 350 watt, dual line cord, 1+1 redundant power supply Checking the Power Cords WARNING Do not attempt to modify or use a supplied AC power cords if they are not the exact type required. The power supply cords are the main disconnect device to mains (AC power). The socket outlet shall be installed near the equipment and shall be readily accessible. If a power cord supplied with the chassis is not compatible with the AC wall outlet in your region, get one that meets the following criteria: · · The cord must be rated for the available AC voltage and have a current rating that is at least 125% of the current rating of the server. The connector that plugs into the wall outlet must be a grounding-type male plug designed for use in your region. It must have certification marks showing certification by an agency acceptable in your region. The connector that plugs into the AC receptacle on the power supply must be an IEC 320, sheet C13, type female connector. In Europe, the cord must be less than 4.5 meters (14.76 feet) long, and it must be flexible (harmonized) or VDE certified cordage to comply with the chassis' safety certifications. · · Chassis Security To help prevent unauthorized entry or use of the server, the chassis includes two chassis intrusion switches that can be monitored by Server Management software, a padlock loop at the rear of the chassis, and a front bezel door lock (pedestal only). Monitoring Two chassis intrusion switches are preinstalled. When the access cover is removed or the front bezel door is opened, the switch transmits a signal to the BMC on the server board. Server management software can be programmed to respond to an intrusion by powering down or by locking the keyboard, for example. MAXDATA PLATINUM Server Case Manual 15 Mechanical Locks A user installed padlock loop (provided in the hardware kit) on the rear of the chassis access cover can be used to prevent access to the internal of the chassis. A variety of lock sizes can be accommodated by the .270 diameter loop. The front bezel has a two position lock to prevent access to the hard drives and the interior of the chassis. Figure 7. Mechanical Locks A. Front bezel locked B. Front bezel unlocked 16 Chassis Description 2 Setting Up the Chassis This chapter describes how to set your server up for the first time. Tools and Supplies Needed · · · Phillips (cross head) screwdriver (#2 bit) Antistatic wrist strap (recommended) Needle-nosed pliers Installation Safety Instructions Only technically qualified personnel should integrate this assembly. Follow these guidelines to meet and maintain safety and product regulatory requirements when integrating this chassis subassembly. Read and adhere to all of these instructions and the instructions supplied with this assembly. If you do not follow these instructions, the UL listing will be void, and the product will most likely be non-compliant with other regional product laws and regulations. Safety: Before You Remove the Access Cover Before removing the access cover for any reason, observe these safety guidelines: 1. Turn off all peripheral devices connected to the server. 2. Turn off the server by pressing the power button on the front of the chassis. Then unplug the AC power cord from the chassis or wall outlet. 3. Label and disconnect all peripheral cables and all telecommunication lines connected to I/O connectors or ports on the back of the chassis. 4. Provide some electrostatic discharge (ESD) protection by wearing an antistatic wrist strap attached to chassis ground ­ any unpainted metal surface ­ when handling components. MAXDATA PLATINUM Server Case Manual 17 Warnings and Cautions These warnings and cautions apply whenever you remove the access cover to access components inside the server. Only a technically qualified person should integrate and configure the server. WARNING The power button on the front panel DOES NOT turn off the AC power. To remove power from server, you must unplug the AC power cord from the wall outlet or the chassis. Hazardous electrical conditions may be present on power, telephone, and communication cables. Turn off the server and disconnect the power cords, telecommunications systems, networks, and modems attached to the server before opening it. Otherwise, personal injury or equipment damage can result. Hazardous voltage, current, and energy levels are present inside the power supply. There are no user-serviceable parts inside it; servicing should be done by technically qualified personnel. CAUTION ESD can damage disk drives, boards, and other parts. Perform all procedures in this chapter only at an ESD workstation. If one is not available, provide some ESD protection by wearing an antistatic wrist strap attached to chassis groundany unpainted metal surfaceon your server when handling parts. Always handle boards carefully. They can be extremely sensitive to ESD. Hold boards only by their edges. Do not touch the connector contacts. After removing a board from its protective wrapper or from the server, place the board component side up on a grounded, static free surface. If you place the server board on a conductive surface, the battery leads may short out. If they do, this will result in a loss of CMOS data and will drain the battery. Use a conductive foam pad if available. Do not slide board over any surface. For proper cooling and airflow, always install the access cover before turning on the server. Operating it without the cover in place can damage system parts. 18 Setting Up the Chassis Remove the Access Cover Facing the front of the chassis, the access cover is on the left side, for pedestal-mounted (tower) servers; or on the top, for rack-mounted servers. 1. Observe the safety and ESD precautions at the beginning of this chapter. 2. If the shipping screw is installed, remove it. 3. Loosen the captive thumbscrews that secure the access cover in place. 4. Slide the cover backward a short distance, until it stops. 5. Pull the entire cover outward, straight away from the chassis, to disengage the rows of tabs from the notches in the top and bottom edges of the chassis. Set the cover aside. Figure 8. Removing the Access Cover A. Shipping screw B. Thumbscrew MAXDATA PLATINUM Server Case Manual 19 Install the I/O Shield NOTE An ATX 2.03-compliant I/O shield is provided with your server board. The shield is required by Electromagnetic Interference (EMI) regulations. It minimizes EMI and ensures proper cooling of the server. If the shield does not fit the chassis, obtain a properly sized shield from the chassis supplier. The shield fits the rectangular opening near the power supply in the back of the chassis. The shield has cutouts that match the external I/O connectors (e.g., keyboard and mouse). 1. Install the shield from inside the chassis. Orient the shield so that the cutouts align with the corresponding I/O connectors on the server board. 2. Position one edge so that the dotted groove is outside the chassis wall and the lip of the shield rests on the inner chassis wall. 3. Hold the shield in place, and push it into the opening until it is seated. Make sure the I/O shield snaps into place all the way around. Figure 9. Installing the I/O Shield 20 Setting Up the Chassis