User manual MAXDATA P1500 CASE

MAXDATA PLATINUM 1500R Server Case User's Manual MAXDATA PLATINUM Server Case User's Manual 1 2 MAXDATA PLATINUM Server Case User's Manual Part 1 Server Case MAXDATA PLATINUM Server Case User's Manual 3 4 MAXDATA PLATINUM Server Case User's Manual Content 1 Chassis Description ..................................................................................... 9 What Your Kit Includes ........................................................................................................ 9 Items You Must Purchase Separately .................................................................................. 9 Feature Summary ................................................................................................................10 System Components ...................................................................................................... 10 Chassis Front Panel and Peripheral Bays ........................................................................ 11 Chassis Back I/O Ports and Features .............................................................................. 11 Front Panel Controls and Indicators ................................................................................ 12 Peripherals ...........................................................................................................................14 Hard Disk Drives .............................................................................................................14 Hot Swappable SCSI Hard Drives ...........................................................................14 ATA Hard Drives ..................................................................................................... 14 Flex Bay .......................................................................................................................... 15 Power Supply ...................................................................................................................... 15 System Cooling ................................................................................................................... 15 Chassis Security ..................................................................................................................15 Locking and Unlocking the Bezel .................................................................................... 15 2 Assembling the System ..............................................................................17 Before You Begin ................................................................................................................. 17 Supplies Needed ............................................................................................................ 17 Installation/Assembly Safety Instructions ........................................................................... 18 Use Only for Intended Applications ................................................................................ 18 Checking the Power Cord ............................................................................................... 18 Warnings and Cautions .................................................................................................. 19 Installing System Components ........................................................................................... 20 Preparing the Chassis .................................................................................................... 20 Removing the Cover ...............................................................................................20 Removing the Riser Cards ..................................................................................... 21 Removing the Fan Module ..................................................................................... 22 Removing the Power Supply .................................................................................. 23 Removing the Drive Carriers .................................................................................. 24 Installing System Components ........................................................................................... 25 Installing the Server Board ............................................................................................. 25 Installing the Power Distribution Board .......................................................................... 27 Installing the Backplane Board ....................................................................................... 28 Installing the Power Supply Module ............................................................................... 29 Installing the Fan Module ............................................................................................... 30 Cable Routing ......................................................................................................................31 SCSI System Cable Routing ........................................................................................... 31 ATA System Cable Routing .............................................................................................32 Installing the Fan Module ............................................................................................... 34 Installing the Air Baffle ................................................................................................... 35 Installing the Power Cord and Strain Relief Strap ...........................................................36 Adding Components to the Server Board ........................................................................... 36 MAXDATA PLATINUM Server Case User's Manual 5 Installing Optional Peripherals ..............................................................................................37 Installing a PCI Card on a Riser Card ...............................................................................37 Installing a Riser Card on the Server Board ....................................................................38 Installing a Hard Drive .....................................................................................................39 Installing a CD-ROM Drive/FDD Module .........................................................................41 Installing a Bezel .............................................................................................................42 3 Installing the System in a Rack ..................................................................... 43 Equipment Rack Precautions ................................................................................................43 4 Working Inside Your Server............................................................................ 45 Tools and Supplies Needed ..................................................................................................45 Safety: Before You Remove the Cover ..................................................................................45 Warnings and Cautions .........................................................................................................45 Lithium Battery Replacement .........................................................................................45 Air Baffle ...............................................................................................................................47 Removal ..........................................................................................................................47 Installation .......................................................................................................................47 Replacing a Hard Drive .........................................................................................................48 Replacing a CD-ROM Drive/FDD Module .............................................................................50 Replacing a PCI Add-in Card .................................................................................................50 Replacing the Power Supply Module ....................................................................................52 Replacing the Fan Module ....................................................................................................53 Replacing a Backplane Board ................................................................................................54 Replacing a Power Distribution Board...................................................................................55 Replacing a Front Panel Board ..............................................................................................56 Replacing a Server Board .....................................................................................................57 A Regulatory and Certification Information ..................................................... 59 Product Regulatory Compliance ...........................................................................................59 Product Safety Compliance .............................................................................................59 Product EMC Compliance ...............................................................................................59 Product Regulatory Compliance Markings ......................................................................59 Electromagnetic Compatibility Notices .................................................................................60 FCC Verification Statement (USA) ...................................................................................60 ICES-003 (Canada) ..........................................................................................................60 Europe (CE Declaration of Conformity) ...........................................................................61 VCCI (Japan) ....................................................................................................................61 Regulated Specified Components ........................................................................................61 B Safety Warnings ............................................................................................. 63 WARNUNG: Deutsch ...........................................................................................................64 WARNING: English (US) ......................................................................................................66 AVERTISSEMENT: Français .................................................................................................68 6 MAXDATA PLATINUM Server Case User's Manual Figures 1. System Components ......................................................................................................10 2. Chassis Front .................................................................................................................11 3. Chassis Back .................................................................................................................11 4. Controls and Indicators ..................................................................................................12 5. Optional Peripherals .......................................................................................................14 6. Removing the Cover.......................................................................................................20 7 Removing a Riser Card ..................................................................................................21 . 8. Removing the Fan Module .............................................................................................22 9. Removing the Power Supply .......................................................................................... 23 10. Removing a Drive Carrier from a Drive Bay ..................................................................24 11. Mounting the Server Board SCB2 .................................................................................. 26 12. Installing the Power Distribution Board ......................................................................... 27 13. Installing the Backplane Board ......................................................................................28 14. Installing the Power Supply ...........................................................................................29 15. Installing the Fan Module ..............................................................................................30 16. Cable Routing - SCSI System ........................................................................................ 31 17 Cable Routing - ATA System .......................................................................................... 32 . 18. Installing the Fan Module ..............................................................................................34 19. Installing the Air Baffle ...................................................................................................35 20. Installing the Power Cord and Strain Relief Strap .......................................................... 36 21. Installing a PCI Card in a Riser Card .............................................................................. 37 22. Installing a Riser Card on the Server Board ..................................................................38 23. Removing an Air Baffle from a Drive Carrier ................................................................. 39 24. Attaching a Drive to a Carrier ........................................................................................ 40 25. Installing a CD-ROM Drive/FDD Module ......................................................................41 26. Installing the Bezel ........................................................................................................42 27 Removing the Air Baffle .................................................................................................47 . 28. Removing a Carrier and Hard Drive from a Drive Bay .................................................. 48 29. Removing a Hard Drive from a Carrier ..........................................................................49 30. Removing a CD-ROM Drive/FDD Module ....................................................................50 31. Removing a Riser Card ..................................................................................................51 32. Removing the Power Supply Module ............................................................................52 33. Replacing the Fan Module .............................................................................................53 34. Replacing the Backplane Board .................................................................................... 54 35. Replacing the Power Distribution Board ........................................................................55 36. Replacing the Front Panel Board ...................................................................................56 37 Removing the Server Board .......................................................................................... 57 . Tables 1. Control Button Functions ................................................................................................13 2. LED Indicator Status ......................................................................................................13 MAXDATA PLATINUM Server Case User's Manual 7 8 MAXDATA PLATINUM Server Case User's Manual 1 Chassis Description Your server chassis kit comes with the front panel board and two drive carriers installed. The fan module, power supply, and power distribution board are installed for shipment, but you must remove and reinstall them in the proper sequence during system assembly. To complete the system, you must purchase some items separately (see below). Before you purchase, decide if you want an ATA-100 based system or a SCSI based system and select components accordingly. What Your Kit Includes Your kit includes the following components: 1U rack-mount chassis featuring: Two hard drive bays with carriers and drive blanks (baffles) One flex bay with blank filler panel and plug One 250W SSI PFC non-redundant power supply Two PCI riser cards for use with the Intel Server Board SCB2 One fan module consisting of five 40-mm fans for system cooling One power distribution board One power cord (U.S. version) One internal USB cable, (connecting server board to front panel board) One internal flex circuit cable, 100-pin (connecting server board to backplane board) One internal front panel cable, 34-pin (connecting front panel board to backplane board) One CD-ROM containing documentation for your chassis Mounting screws (server and backplane boards) Bracket mounting kit Items You Must Purchase Separately The following components must be purchased separately: Front bezel (optional) Intel Server Board SCB2 (SCSI or ATA) Minimum of one Intel® Pentium® III processor with 512K cache support (FC-PGA2) PC-133 SDRAM memory DIMMs Backplane board (SCSI or ATA) Hard disk drives (HDD) Slimline CD-ROM drive/floppy disk drive module (optional) PCI add-in cards Other peripheral devices Rack Mount Rail Kit MAXDATA PLATINUM Server Case User's Manual 9 Feature Summary System Components A. B. C. D. E. F. G. H. I. J. K. L. M. N. Power supply PCI card bracket (full-length) Riser card assembly PCI card bracket (low-profile) Server board (accessory to system) Power distribution board Air baffle Fan module Front panel board Intrusion switch Control panel Flex bay (optional CD-ROM drive/FDD module shown) Hard drive bay (one of two) Backplane board Figure 1. System Components 10 Description of the case Chassis Front Panel and Peripheral Bays To access the system controls and peripherals when a front bezel is installed, grasp the bezel and gently pull it towards you until it unsnaps from the chassis. A. B. C. D. E. F. G. H. I. Chassis handles (2) Drive-type designator (ATA system only) Drive bay (1-inch) HDD activity/fault Indicator Flex bay (optional CD-ROM drive/FDD module shown) Front panel indicator lights RJ-45 serial port USB connectors 1 and 2 System controls Figure 2. Chassis Front Chassis Back I/O Ports and Features A. PCI card bracket (low profile) B. RJ-45 NIC 2 connector Green Status LED Yellow Status LED C. PCI card bracket (full-height) D. Power supply E. USB connector F. RJ-45 serial port G. PS/2 mouse/keyboard connector H. RJ-45 NIC 1 connector Green Status LED Yellow Status LED I. SCSI connector (SCSI version only; shown with chassis knockout removed) J. Video connector K. USB connector Figure 3. Chassis Back MAXDATA PLATINUM Server Case User's Manual 11 Front Panel Controls and Indicators Shown with optional CD-ROM drive/floppy disk drive installed. A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. NIC 1 activity LED NIC 2 activity LED System status LED Fixed disk drive status LED ID LED ID button NMI button (tool assisted) Reset button Power/sleep LED Power/sleep button FDD activity LED CD-ROM activity LED CD-ROM drive eject button (Tool assisted) Manual CDROM drive eject button FDD eject button Figure 4. Controls and Indicators 12 Description of the case Table 1. Control Button Functions Toggles the system power on/off. Sleep button for ACPI compatible operating systems. Reboots and initializes the system. Pressing the recessed button with a paper clip or pin issues a non-maskable inter rupt and puts the server into a halt state for diagnostic purposes. Toggles the front panel ID LED and the baseboard ID LED on/off. The baseboard ID LED is visible through the rear of the chassis and allows you to locate the server you're working on from behind a rack of servers. Power/Sleep button Reset button NMI button ID button Table 2. LED Indicator Status Continuous green light indicates the system has power applied to it. Blinking green light (Note 4) indicates the system is sleeping. No light indicates the system does not have power applied to it (other than 5 V standby power). Continuous green light indicates activity between the system and the network to which it is connected. Continuous green light indicates the system is operating normally. Blinking green light indicates the system is operating in a degraded condition. Continuous amber light (Note 1) indicates the system is in a critical or nonrecover able condition. Blinking amber light (Note 1) indicates the system is in a non-critical condition. No light indicates POST/system stop. Power/sleep LED NIC 1 activity LED NIC 2 activity LED System status LED Fixed disk drive status LED ID LED Random blinking green light indicates fixed disk drive activity (SCSI or IDE). Continuous amber light (Note 2) indicates fixed disk drive fault (SCSI or IDE). No light (Note 3) indicates no fixed disk drive activity nor fault (SCSI or IDE). Continuous blue light indicates ID button is depressed or light is turned on by software. No light indicates ID button is not depressed. NOTES: 1. The Amber status takes precedence over the Green status. When the Amber LED is on or blinking, the Green LED is off. 2. In order for a hard disk fault indication to occur, either an Intelligent Platform Management Interface (IPMI) based satellite management controller must send a Set Fault Indication command to the Baseboard Management Controller (BMC), or the system board must be used with the 1U SR1200 hot swappable backplane. 3. Also off when the system is powered off or in a sleep state. 4. The Power LED sleep indication is maintained on standby by the chipset. If the system is powered down without going through BIOS, the LED state in effect at the time of power off will be restored when the system is powered on until the BIOS clears it. If the system is not powered down normally, it is possible that the Power LED will be blinking at the same time that the System Status LED is off due to a failure or configuration change that prevents the BIOS from running. MAXDATA PLATINUM Server Case User's Manual 13 Peripherals The chassis provides for a variety of peripherals that can be purchased separately and added to the system. The following describes the available options. C B A A E E D A. B. C. D. E. Hard drive bays Flex bay Slimline CD-ROM drive/floppy disk drive module Hard disk drive Hard disk drive Figure 5. Optional Peripherals Hard Disk Drives The chassis ships with two drive carriers for mounting HDD in the hard drive bays. These can be either SCSI or ATA, depending on what type of system was configured. For information on how to install these drives, see "Installing a Hard Drive" on 39. NOTE Drives can consume up to 17 watts of power each. Drives must be specified to run at a maximum ambient temperature of 50 C. Hot Swappable SCSI Hard Drives In a SCSI system, the SCSI hard drives are hot swappable. When a drive fails, the SCSI backplane detects the failure, reports it, and powers down the failed drive. The drive fault LED becomes a continuous amber light. After the failed drive is removed and a new drive is inserted, there is a short wait before power is applied to the drive and the drive fault LED becomes a random blinking green light. ATA Hard Drives In an ATA system, the hard drives are NOT hot swappable. CAUTION ATA hard drives are NOT hot swappable. Before replacing an ATA hard drive, you must first take the server out of service, turn off all peripheral devices connected to the system, turn off the system by pressing the power button, and unplug the AC power cord from the system or wall outlet. 14 Description of the case CAUTION Not all ATA hard drives are supported by this server. Unsupported drives are mechanically unable to mate with the drive connector in the drive bay. To see a list of validated hard drive manufacturers and hard drive types, go to: http://support.intel.com/support/motherboards/server Flex Bay In an ATA based system, the flex bay can only be used with the optional CD-ROM/FDD module. If the CD-ROM/FDD module is not used, the flex bay is left empty. In a SCSI based system, the flex bay can be used with either the optional CD-ROM/FDD module or a third hot swappable SCSI HDD. The CD-ROM/FDD module may only be inserted or removed from the flex bay when system power is turned off. The CD-ROM/FDD module is NOT hot swappable. For information on installation, see "Installing a CD-ROM Drive/FDD Module" on page 41. Power Supply The power supply is rated for 250 watts of power at the following voltages: 100-127 Volts (V) at 50/60 Hertz (Hz); 3.6 Ampere (A) maximum (max) 200-240 V at 50/60 Hz; 1.8 A maximum The power subsystem supports implementation of remote management features including remote enable that permits power to be activated from a variety of sources. System Cooling The chassis includes a non-hot-swappable fan module with five fans for cooling the processor(s), hard drives, and PCI cards. The fan system is located in the middle of the chassis to pull cooling air through the chassis. The power supply contains two built-in fans for cooling. Chassis Security To help prevent unauthorized access to the system's peripherals and control panel, a key locks the optional bezel to the front panel. The chassis also includes a preinstalled intrusion switch for the access cover that can be monitored by server management software. When the cover is opened, the switch, located on the front panel board, transmits a signal to the Baseboard Management Controller (BMC) on the server board, where server management software processes the signal. For example, the system can be programmed to respond to an intrusion by powering down or by locking the keyboard. Locking and Unlocking the Bezel To unlock the bezel, insert the key in the lock and turn the lock counterclockwise until it stops (about a quarter turn). The bezel is now unlocked and can be opened again. To lock the bezel, insert the key in the lock. Turn the lock clockwise until it stops (about a quarter turn). The bezel is now locked and cannot be opened. MAXDATA PLATINUM Server Case User's Manual 15 16 Assembling the System 2 Assembling the System Before the server can be installed for use, you must assemble the hardware components that make up your particular system. Additionally, you will want to add any peripherals and add-in cards purchased for the system. The following procedures help guide you through this assembly process and create your desired system configuration. NOTE To maintain and ensure regulation compliance, the fully integrated system should be tested, certified and/or documented to illustrate compliance to the regional regulations and laws for where the product will be sold. The peripherals and add-in cards chosen for integration should have individual regulatory approvals. Before You Begin CAUTION System components must be installed in the order presented in the assembly instructions. If installed in a different order, component damage may occur. Supplies Needed Before beginning your work, make sure you have the following supplies available: Anti-static wrist strap (recommended) SR1200 accessory kit SCB2 ATA server board kit or SCB2 SCSI server board kit Backplane board (ATA or SCSI) Processors and memory you purchased separately to add to the server board Optional peripherals and add-in cards you want to include in the system MAXDATA PLATINUM Server Case User's Manual 17 Installation/Assembly Safety Instructions Before you start the assembly process, you will need to make sure you follow certain basic safety precautions. CAUTION Integration/servicing of this chassis sub-assembly shall be performed only by technically qualified persons. Follow these guidelines to meet and maintain safety and product regulatory requirements when integrating this chassis subassembly. Read and adhere to all of these instructions and the instructions supplied with this assembly. If you do not follow these instructions, the UL listing and other regulatory approvals will be void, and the product will most likely be non-compliant with regional product laws and regulations. Use Only for Intended Applications This product was evaluated as Information Technology Equipment (ITE) that may be installed in offices, schools, computer rooms and similar locations. The suitability of this product for other Product Categories and Environments other than ITE applications, (such as medical, industrial, alarm systems, and test equipment) may require further evaluation. When you integrate this subassembly, observe all warnings and cautions in the Installation Guide. To avoid injury, be careful of: Sharp pins on connectors Sharp pins on printed circuit assemblies Rough edges and sharp corners on the chassis Hot components (like processors, voltage regulators, and heat sinks) Damage to wires that could cause a short circuit Checking the Power Cord WARNING Do not attempt to modify or use the supplied AC power cord if it is not the exact type required. The power supply cord is the main disconnect to AC power. The socket outlet must be installed near the equipment and readily accessible. If the power cord supplied with the system is not compatible with the AC wall outlet in your region, get one that meets the following criteria: The cord must be rated for the available AC voltage and have a current rating that is at least 125% of the current rating of the server. The plug on the power cord that plugs into the wall outlet must be a grounding-type male plug designed for use in your region. It must have certification marks showing certification by an agency acceptable in your region. The connector that plugs into the AC receptacle on the power supply must be an IEC 320, sheet C13, type female connector. In Europe, the cord must be less than 4.5 meters (14.76 feet) long, and it must be flexible (harmonized) or VDE certified cordage to comply with the chassis' safety certifications. 18 Assembling the System Warnings and Cautions These warnings and cautions apply whenever you remove the chassis cover to access components inside the server. Only a technically qualified person should integrate and configure the server. WARNING / BEFORE YOU REMOVE THE ACCESS COVER Before removing the access cover for any reason, observe these safety guidelines: 1. Turn off all peripheral devices connected to the server. 2. Turn off the server by pressing the power button on the front of the chassis. Then unplug the AC power cord from the chassis or wall outlet. 3. Label and disconnect all peripheral cables and all telecommunication lines connected to I/O connectors or ports on the back of the chassis. 4. Provide some electrostatic discharge (ESD) protection by wearing an antistatic wrist strap attached to chassis ground ­ any unpainted metal surface ­ when handling components. WARNING The power button on the front panel DOES NOT turn off the AC power. To remove power from server, you must unplug the AC power cord from the wall outlet or the chassis. WARNING Hazardous electrical conditions may be present on power, telephone, and communication cables. Turn off the server and disconnect the power cord, telecommunications systems, networks, and modems attached to the server before opening it. Otherwise, personal injury or equipment damage can result. WARNING Do not open the power supply. Hazardous voltage, current and energy levels are present inside the power supply. Refer servicing of the power supply to qualified technical service personnel. MAXDATA PLATINUM Server Case User's Manual 19 Installing System Components Preparing the Chassis Removing the Cover 1. While depressing the two buttons (A) on top of the cover, slide the cover to the rear until you can lift it from the chassis. 2. Set the cover aside and away from the immediate work area. Figure 6. Removing the Cover 20 Assembling the System