User manual MAXDATA P2200R CASE

MAXDATA PLATINUM Server Case Users' Manual 2 Contents 1 Chassis Description ......................................................................................... 7 What Your Kit Includes ............................................................................................................. 7 Feature Summary .................................................................................................................... 8 System Components ............................................................................................................... 8 Chassis Front Panel and Peripheral Bays ............................................................................ 9 Front Panel RJ-45 Serial Connector .................................................................................... 9 Chassis Back I/O Ports and Features .................................................................................10 Front Panel Controls and Indicators ................................................................................... 11 Peripherals ............................................................................................................................. 13 Hot Swappable SCSI Hard Drives ..................................................................................... 13 Flex Bay............................................................................................................................. 14 Power Supply ......................................................................................................................... 14 System Cooling...................................................................................................................... 14 Chassis Security .................................................................................................................... 14 Locking and Unlocking the Front Bezel ............................................................................. 14 2 Assembling the System ................................................................................ 15 Before You Begin ................................................................................................................... 15 Supplies Needed ............................................................................................................... 15 Installation/Assembly Safety Instructions .............................................................................. 15 Use Only for Intended Applications .................................................................................. 15 Checking the Power Cord ................................................................................................. 16 Warnings and Cautions .......................................................................................................... 16 WARNING / Before You Remove the Access cover .......................................................... 16 Preparing the Chassis ............................................................................................................ 18 Removing the Cover ......................................................................................................... 18 Installing System Components .............................................................................................. 19 Overview of System Components .................................................................................... 19 Removing the Riser Cards ................................................................................................ 20 Removing the Fan Assembly ............................................................................................ 21 Installing Components ...................................................................................................... 21 Installing the Server Board ................................................................................................ 22 Routing Cables ...................................................................................................................... 23 Installing the Fan Assembly ................................................................................................... 24 Installing the Power Cord and Strain Relief Strap .................................................................. 26 Adding Components to the Server Board .............................................................................. 26 Installing Peripherals .............................................................................................................. 27 Installing a PCI Card on a Riser Card ................................................................................ 27 Installing a Riser Card on the Server Board ...................................................................... 28 3 Installing the System in a Rack .................................................................... 29 Equipment Rack Precautions ................................................................................................. 29 4 Working Inside Your Server........................................................................... 31 Tools and Supplies Needed ................................................................................................... 31 Safety: Before You Remove the Cover ................................................................................... 31 Warnings and Cautions .......................................................................................................... 31 Lithium Battery Replacement ................................................................................................ 31 MAXDATA PLATINUM Server Manual 3 Replacing Components ......................................................................................................... 32 Replacing a Hard Drive ...................................................................................................... 32 Replacing a CD-ROM Drive/FDD Module ......................................................................... 34 Replacing a PCI Add-in Card.............................................................................................. 35 Replacing a Power Supply Module.................................................................................... 36 Replacing a Power Supply Cage........................................................................................ 36 Replacing a Fan ................................................................................................................. 38 Replacing a Backplane Board ............................................................................................ 40 Replacing a Front Panel Board .......................................................................................... 41 Replacing a Server Board .................................................................................................. 41 A Regulatory and Certification Information ................................................... 43 Product Regulatory Compliance ............................................................................................ 43 Product Safety Compliance ............................................................................................... 43 Product EMC Compliance ................................................................................................. 43 Electromagnetic Compatibility Notices ................................................................................. 44 FCC Verification Statement (USA) ..................................................................................... 44 Europe (CE Declaration of Conformity) ............................................................................. 44 B Safety Warnings ............................................................................................. 45 WARNING: English (US) ........................................................................................................ 46 4 Contents Figures 1. 2. 3. 4. 5. 6. 7 . 8. 9. 10. 11. 12. 13. 14. 15. 16. 17 . 18. 19. 20. 21. 22. 23. 24. 25. 26. 28. System components ...................................................................................................... 8 Chassis Front .................................................................................................................. 9 Chassis Back .................................................................................................................10 Controls and Indicators ................................................................................................. 11 Peripherals .................................................................................................................... 13 Removing the Cover ..................................................................................................... 18 Overview of System Components ............................................................................... 19 Removing a Riser Card ................................................................................................. 20 Removing the Fan Assembly ........................................................................................ 21 Mounting the Server Board SCB2 ................................................................................ 22 Cable Routing ............................................................................................................... 23 Floppy/FP/IDE Cable Caution........................................................................................ 24 Installing the Fan Assembly ......................................................................................... 25 Connecting Fans to the Server Board .......................................................................... 25 Installing the Power Cord and Strain Relief Strap ......................................................... 26 Installing a PCI Card in a Riser Card ............................................................................. 27 Installing a Riser Card on the Server Board .................................................................. 28 Removing a Carrier and Hard Drive from a Drive Bay ................................................... 33 Removing a Hard Drive from a Carrier .......................................................................... 33 Installing a CD-ROM Drive/FDD Module ...................................................................... 34 Removing a Riser Card ................................................................................................. 35 Replacing a Power Supply Module ............................................................................... 36 Replacing a Power Supply Cage ................................................................................... 37 Removing the Fan Assembly ........................................................................................ 38 Removing a Fan ............................................................................................................ 39 Replacing a Backplane Board ....................................................................................... 40 Removing the Server Board ......................................................................................... 42 Tables 1. 2. Control Button Functions .............................................................................................. 12 LED Indicator Status .................................................................................................... 12 MAXDATA PLATINUM Server Manual 5 6 1 Chassis Description Your MAXDATA PLATINUM 2200R server chassis kit is designed to support the Intel® Server Board and comes with the front panel board, backplane board, power supply, one 3.5-inch peripheral drive carrier, and six hard drive carriers installed. The fan assembly and riser cards are installed for shipment, but you must remove and reinstall them when you install the server board. To complete the system, you must purchase some items separately (see below). What Your Kit Includes Your kit includes the following components: · 2U rack-mount chassis featuring: ­ Six hard drive bays with carriers and drive blanks (baffles) ­ One bay for an optional CD-ROM drive/FDD module (comes with filler panel and plug) ­ One bay for optional tape drive (comes with carrier and filler panel) · · · · · · · · · · One 350W SSI PFC non-redundant power supply Two PCI riser cards for use with the Intel® Server Board Two system fans One internal USB cable, (connecting server board to front panel board) One internal flex circuit cable, 100-pin (connecting server board to backplane board) One internal SCSI cable (connecting server board to backplane board) One internal front panel cable, 34-pin (connecting front panel board to backplane board) One Resource CD-ROM containing drivers, utilities, and product guide Mounting screws (server board) Front, mid, or 4-post rack mounting kit MAXDATA PLATINUM Server Manual 7 Feature Summary System Components A B C D E FG H I J K L O N M Figure 1. System components A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. Power supply PCI card bracket (full-length) Riser card assembly (full-length) PCI card bracket (low-profile) Server board (accessory to system) PCI add-in card (accessory to system) Riser card assembly (low-profile) System fans Front panel board Intrusion switch Control panel Flex bay (optional CD-ROM drive/FDD module available) Tape drive bay (tape drive available from others) Hard drive bay (one of six, accessory to system) Backplane board 8 Chassis Description Chassis Front Panel and Peripheral Bays To access the system controls and peripherals when a front bezel is installed, grasp the bezel and gently pull it towards you until it unsnaps from the chassis. A B C D EF I H G Figure 2. Chassis Front A. B. C. D. E. F. G. H. I. Chassis handles (2) Drive bay (1-inch) HDD activity/fault Indicator Flex bay (optional CD-ROM drive/FDD module available) Front panel indicator lights RJ45 serial port USB connectors 3 and 4 System controls Tape drive bay (tape drive available from others) Front Panel RJ-45 Serial Connector Your MAXDATA PLATINUM 2200R server chassis comes equipped with a front panel accessed server management port (see Figure 2, F). This port is designed to allow PC-to-PC communication to aid in diagnosing system failures. MAXDATA PLATINUM Server Manual 9 Chassis Back I/O Ports and Features A B C D E O N M LKJ I H G F Figure 3. Chassis Back A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. PCI card bracket (low profile) RJ-45 NIC 2 connector Green Status LED/Yellow Status LED COM-1 port mounting hole (cable provided and installed by others) PCI card bracket (full-height) AC power input (primary) AC power input (redundant) Power supply module, redundant (system accessory) Power supply module, primary USB connector 2 RJ-45 serial port PS/2Ü mouse/keyboard connector RJ-45 NIC 1 connector SCSI connector (If available) Video connector USB connector 1 10 Chassis Description Front Panel Controls and Indicators Shown with optional CD-ROM drive/floppy disk drive installed. K L M N O AB C D E F J I H G Figure 4. Controls and Indicators A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. NIC 1 ativity LED NIC 2 ativity LED System status LED Fixed diskdrive status LED ID LED ID button NMI button (tool assited) Reset button Power/sleep LED Power button FDD actuvity LED CD-ROM activity LED CD-ROM drive eject button (Tool assisted) Manual CDROM drive eject button FDD eject button MAXDATA PLATINUM Server Manual 11 Table 1. Control Button Functions Toggles the system power on/off. Or sleep button for ACPI compliant operating systems. Reboots and initializes the system. Pressing the recessed button with a paper clip or pin issues a non-maskable interrupt and puts the server in a halt state for diagnostic purposes. Toggles on/off the front panel ID LED and the baseboard ID LED. The baseboard ID LED is visible through the rear of the chassis and allows you to locate the server you're working on from behind a rack of servers. Power/Sleep button Reset button NMI button ID button Table 2. LED Indicator Status Continuous green light indicates the system has power applied to it.Blinking green light(Note 4) indicates the system is sleeping.No light indicates the system does not have power applied to it (other than 5 V standby power). Continuous green light indicates activity between the system and the network to which it is connected. Continuous green light indicates the system is operating normally.Blinking green light indicates the system is operating in a degraded condition.Continuous amber light(Note 1) indicates the system is in a critical or nonrecoverable condition.Blinking amber light(Note 1) indicates the system is in a non-critical condition.No light indicates POST/system stop. Random blinking green light indicates fixed disk drive activity (SCSI or IDE).Continuous amber light(Note 2) indicates fixed disk drive fault (SCSI or IDE).No light(Note 3) indicates no fixed disk drive activity nor fault (SCSI or IDE). Continuous blue light indicates ID button is depressed.No light indicates ID button is not depressed. Power/sleep LED NIC 1 activity LEDNIC 2 activity LED System status LED Fixed disk drivestatus LED ID LED Notes: 1. The Amber status takes precedence over the Green status. When the Amber LED is on or blinking, the Green LED is off. 2. In order for a hard disk fault indication to occur, either an Intelligent Platform Management Interface (IPMI) based satellite management controller must send a Set Fault Indication command to the Baseboard Management Controller (BMC), or the system board must be used with the 2U MAXDATA PLATINUM 2200R hot swappable backplane. 3. Also off when the system is powered off or in a sleep state. 4. The Power LED sleep indication is maintained on standby by the chipset. If the system is powered down without going through BIOS, the LED state in effect at the time of power off will be restored when the system is powered on until the BIOS clears it. If the system is not powered down normally, it is possible that the Power LED will be blinking at the same time that the System Status LED is off due to a failure or configuration change that prevents the BIOS from running. 12 Chassis Description Peripherals The chassis provides external bays for peripherals that can be purchased separately and added to the system. The following describes the available options. E B A A CD D Figure 5. Peripherals A. B. C. D. E. Hard drive bays (6) Flex bay (1) CD-ROM drive/floppy disk drive module Hard disk drive Tape drive (available from others) Hot Swappable SCSI Hard Drives The chassis ships with six drive carriers for mounting SCSI hard drives in the hard drive bays. The SCSI hard drives are hot swappable. When a drive fails, the SCSI backplane detects the failure, reports it, and powers down the failed drive. The drive fault LED becomes a continuous amber light. After the failed drive is removed and a new drive is inserted, there is a short wait before power is applied to the drive and the drive fault LED becomes a random blinking green light. NOTE Drives can consume up to 17 watts of power each. Drives must be specified to run at a maximum ambient temperature of 50 °C. MAXDATA PLATINUM Server Manual 13 Flex Bay The flex bay can be used with either the optional CD-ROM/FDD module or a seventh hot swappable SCSI HDD. The CDROM/FDD module may only be inserted or removed from the flex bay when system power is turned off. The CD-ROM/FDD module is NOT hot swappable. Power Supply The power supply consists of the power supply bay and one power supply module. A second power supply module can be purchased to provide a redundant, 1+1 system. With either configuration, the power supply provides 350 watts of power and is designed to minimize EMI. The power supply operates within the following voltage ranges and is rated as follows: · · 100-120 V~ at 50/60 Hertz (Hz); 6.3A maximum 200-240 V~ at 50/60 Hz; 2.5A maximum The power subsystem supports implementation of remote management features including remote enable that permits power to be activated from a variety of sources. A -48V DC power supply bay is available for solutions requiring this configuration. System Cooling The chassis includes two 80-mm non-hot-swappable system fans for cooling the processor(s), hard drives, and add-in cards. A third fan may be added to the center position to provide cooling redundancy for system components. The system fans are mounted in a fan assembly located in the middle of the chassis to pull cooling air through the chassis. The power supply contains a single fan for cooling. Chassis Security To help prevent unauthorized access to the system's peripherals and control panel, install the optional front bezel, which provides a key lock. The chassis also includes a preinstalled intrusion switch for the top access cover that can be monitored by server management software. When the cover is opened, the switch, located on the front panel board, transmits a signal to the Baseboard Management Controller (BMC) on the server board, where server management software processes the signal. Locking and Unlocking the Front Bezel To unlock the bezel, insert the key in the lock and turn the lock counterclockwise until it stops (about a quarter turn). The bezel is now unlocked and can be opened again. To lock the bezel, insert the key in the lock. Turn the lock clockwise until it stops (about a quarter turn). The bezel is now locked and cannot be opened. 14 Chassis Description 2 Assembling the System Before the MAXDATA PLATINUM 2200R can be installed for use, you must assemble the hardware components that make up your particular system. Additionally, you will want to add any peripherals and add-in cards purchased for the system. The following procedures help guide you through this assembly process and create your desired system configuration. NOTE To maintain and ensure regulation compliance, the fully integrated system should be tested, certified and/or documented to illustrate compliance to the regional regulations and laws for where the product will be sold. The peripherals and add-in cards chosen for integration should have individual regulatory approvals. Before You Begin Supplies Needed Before beginning your work, make sure you have the following supplies available: · · · · · Anti-static wrist strap (recommended) MAXDATA PLATINUM 2200R accessory kit (included) SCSI server board kit Processors and memory you purchased separately to add to the server board Optional peripherals and add-in cards you want to include in the system Installation/Assembly Safety Instructions Before you start the assembly process, you will need to make sure you follow certain basic safety precautions. CAUTION Only technically qualified persons shall perform integration/servicing of this chassis subassembly. Follow these guidelines to meet and maintain safety and product regulatory requirements when integrating this chassis subassembly. Read and adhere to all of these instructions and the instructions supplied with this assembly. If you do not follow these instructions, the UL listing and other regulatory approvals will be void, and the product will most likely be non-compliant with regional product laws and regulations. Use Only for Intended Applications This product was evaluated as Information Technology Equipment (ITE) that may be installed in offices, schools, computer rooms and similar locations. The suitability of this product for other Product Categories and Environments other than ITE applications, (such as medical, industrial, alarm systems, and test equipment) may require further evaluation. MAXDATA PLATINUM Server Manual 15 When you integrate this subassembly, observe all warnings and cautions in the Installation Guide. To avoid injury, be careful of: · · · · · Sharp pins on connectors Sharp pins on printed circuit assemblies Rough edges and sharp corners on the chassis Hot components (like processors, voltage regulators, and heat sinks) Damage to wires that could cause a short circuit Checking the Power Cord WARNING Do not attempt to modify or use the supplied AC power cords if they are not the exact type required. The power supply cords are the main disconnect to AC power. The socket outlets must be installed near the equipment and readily accessible. If the power cords supplied with the system are not compatible with the AC wall outlet in your region, obtain power cords that meet the following criteria: · · The power cord must be rated for the available AC voltage and have a current rating that is at least 125% of the current rating of the server. The plug on the power cord that plugs into the wall outlet must be a grounding-type male plug designed for use in your region. It must have certification marks showing certification by an agency acceptable in your region. The connector that plugs into the AC receptacle on the power supply must be an IEC 320, sheet C13, type female connector. In Europe, the cord must be less than 4.5 meters (14.76 feet) long, and it must be flexible (harmonized) or VDE certified cordage to comply with the chassis' safety certifications. · · Warnings and Cautions These warnings and cautions apply whenever you remove the chassis cover to access components inside the server. Only a technically qualified person should integrate and configure the server. WARNING / Before You Remove the Access cover Before removing the access cover for any reason, observe these safety guidelines: 1. Turn off all peripheral devices connected to the server. 2. Turn off the server by pressing the power button on the front of the chassis. Then unplug all AC power cords from the chassis or wall outlet. 3. Label and disconnect all peripheral cables and all telecommunication lines connected to I/O connectors or ports on the back of the chassis. 4. Provide some electrostatic discharge (ESD) protection by wearing an antistatic wrist strap attached to chassis ground ­ any unpainted metal surface ­ when handling components. 16 Assembling the System WARNING The power button on the front panel DOES NOT turn off the AC power. To disconnect power from the server, you must unplug all AC power cords from the wall outlet or the chassis. WARNING Hazardous electrical conditions may be present on power, telephone, and communication cables. Turn off the server and disconnect the power cords, telecommunications systems, networks, and modems attached to the server before opening it. Otherwise, personal injury or equipment damage can result. WARNING Do not open the power supply. Hazardous voltage, current and energy levels are present inside the power supply. Refer servicing of the power supply to qualified technical service personnel. MAXDATA PLATINUM Server Manual 17 Preparing the Chassis Removing the Cover 1. While pressing the blue latch button (A) with your left thumb, slide the top cover back using the heal of your right hand on the blue pad. NOTE A non-skid surface or a stop behind the chassis may be needed if attempting to remove the top cover on a flat surface. 2. Set the cover aside and away from the immediate work area. A Figure 6. Removing the Cover 18 Chassis Description Installing System Components Overview of System Components All references to left, right, front and rear are based on the reader facing the front of the chassis. A B C D E FG H I J K L O N M Figure 7. Overview of System Components A. B. C. D. E. F. G. H. I. J. K. L. M. N. O. Power supply PCI card bracket (full-lenght) Riser card assembly (full-length) PCI card bracket (low-profile) Server board (accessory to system) PCI add-in card (accessory to system) Riser card assembly (low-profile) System fans (center fan is an accessory to system) Front panel board Intrusion switch Control panel Flex bay (optional CD-ROM drive/FDD module available) Tape drive bay (tape drive available from others) Hard drive bay (one of six, accessory to system) Backplane board MAXDATA PLATINUM Server Manual 19 Removing the Riser Cards 1. Grasp riser card (A) at both ends (C) of the EMI shield. 2. Lift straight up and remove it from the chassis. 3. Insert your finger in the plastic loop on riser card (B). 4. Pull straight up and remove it from the chassis. 5. Discard the protective foam blocks. C A C B Figure 8. Removing a Riser Card 20 Chassis Description