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User manual MITSUBISHI F5M41 - MANUAL TRANSMISSION

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Manual abstract: user guide MITSUBISHI F5M41 - MANUAL TRANSMISSION

Detailed instructions for use are in the User's Guide.

22B-0-1 MANUAL TRANSMISSION F5M41, F5M42, W5M42 CONTENTS GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-0-3 1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-1-1 TRANSMISSION MODEL TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-1-1 GEAR RATIO TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-1-2f SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-1-2f SEALANTS AND ADHESIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-1-2g LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-1-3 SNAP RINGS, SPACERS AND THRUST PLATE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-1-4 TORQUE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-1-9 2. SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-2-1 3. TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-3-1 4. TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-4-1 5. INPUT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-5-1 6. INPUT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-6-1 7. OUTPUT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-7-1 8. OUTPUT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-8-1 9. REVERSE IDLER GEAR . . . . . . . . . . . . . . . . . . . . . . 22B-9-1 10. SPEEDOMETER GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-10-1 11. SELECT LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-11-1 12. CONTROL HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-12-1 13. CLUTCH HOUSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-13-1 14. TRANSMISSION CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-14-1 15. DIFFERENTIAL , FRONT DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-15-1 16. CENTER DIFFERENTIAL . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-16-1 17. TRANSFER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22B-17-1 E Mitsubishi Motors Corporation Mar. 2002 PWEE9508-I Revised 22B-0-2 NOTES MANUAL TRANSMISSION (E - W) - General Information 22B-0-3 GENERAL INFORMATION F5M41 6 2 3 7 8 1 4 5 9 10 15 14 13 12 11 TFM0809 1. Reverse gear meshing noise prevention device 2. 5th-reverse speed synchronizer hub 3. 5th speed gear 4. 4th speed gear 5. 3rd-4th speed synchronizer hub 6. 3rd speed gear 7. Transmission case 8. 9. 10. 11. 12. 13. 14. 15. Clutch housing Release bearing retainer Input shaft Differential 1st speed gear 1st-2nd speed synchronizer hub 2nd speed gear Output shaft E Mitsubishi Motors Corporation July 1999 PWEE9508-F Revised 22B-0-4 MANUAL TRANSMISSION (E - W) - General Information F5M41 6 7 8 1 2 3 4 5 9 10 15 14 13 12 11 1. Reverse gear meshing noise prevention device 2. 5th-reverse speed synchronizer hub 3. 5th speed gear 4. 4th speed gear 5. 3rd-4th speed synchronizer hub 6. 3rd speed gear 7. Transmission case 8. 9. 10. 11. 12. 13. 14. 15. Clutch housing Release bearing retainer Input shaft Differential 1st speed gear 1st-2nd speed synchronizer hub 2nd speed gear Output shaft E Mitsubishi Motors Corporation July 1999 PWEE9508-F Revised MANUAL TRANSMISSION (EW) General Information 22B-0-4a F5M41 1 23 4 5 6 7 8 9 14 13 12 11 10 1. 2. 3. 4. 5. 6. 7. 5th-reverse speed synchronizer hub 5th speed gear 4th speed gear 3rd-4th speed synchronizer hub 3rd speed gear Transmission case Clutch housing 8. 9. 10. 11. 12. 13. 14. Release bearing retainer Input shaft Differential 1st speed gear 1st-2nd speed synchronizer hub 2nd speed gear Output shaft E Mitsubishi Motors Corporation Dec. 2000 PWEE9508-H Added 22B-0-4b MANUAL TRANSMISSION (EW) General Information Intentionally blank E Mitsubishi Motors Corporation Dec. 2000 PWEE9508-H Added MANUAL TRANSMISSION (E - W) - General Information 22B-0-5 F5M42 4 1 2 3 5 6 7 8 9 16 15 14 13 12 11 10 1. 2. 3. 4. 5. 6. 7. 8. Reverse idler gear 4th speed gear 3rd-4th speed synchronizer hub 3rd speed gear Transmission case Clutch housing Release bearing retainer Input shaft 9. 10. 11. 12. 13. 14. 15. 16. Output shaft Differential 1st speed gear 1st-2nd speed synchronizer hub 2nd speed gear 5th speed gear 5th-reverse speed synchronizer hub Reverse gear E Mitsubishi Motors Corporation July 1999 PWEE9508-F Revised 22B-0-6 MANUAL TRANSMISSION (E - W) - General Information F5M42 4 1 2 3 5 6 7 8 9 16 15 14 13 12 11 10 1. 2. 3. 4. 5. 6. 7. 8. Reverse idler gear 4th speed gear 3rd-4th speed synchronizer hub 3rd speed gear Transmission case Clutch housing Release bearing retainer Input shaft 9. 10. 11. 12. 13. 14. 15. 16. Output shaft Differential 1st speed gear 1st-2nd speed synchronizer hub 2nd speed gear 5th speed gear 5th-reverse speed synchronizer hub Reverse gear E Mitsubishi Motors Corporation July 1999 PWEE9508-F Revised MANUAL TRANSMISSION (E - W) - General Information W5M42 1 2 3 4 5 6 22B-0-7 7 8 9 10 19 18 17 16 15 14 13 11 12 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Reverse idler gear 4th speed gear 3rd-4th speed synchronizer hub 3rd speed gear Transmission case Clutch housing Release bearing retainer Input shaft Output shaft Viscous coupling 11. 12. 13. 14. 15. 16. 17. 18. 19. Front differential Transfer driven gear Center differential 1st speed gear 1st-2nd speed synchronizer hub 2nd speed gear 5th speed gear 5th-reverse speed synchronizer hub Reverse gear E Mitsubishi Motors Corporation Jun. 1998 PWEE9508-E Added MANUAL TRANSMISSION (EW) Specifications 22B-1-1 1. SPECIFICATIONS TRANSMISSION MODEL TABLE MODEL 1996 Transmission model EUR F5M41-1-B8A1 F5M41-1-F8A1 F5M41-1-R8A EXP F5M41-1-F8A1 F5M41-1-R8A F5M41-1-R8A F5M42-1-Y8A Gear ratio B A A A A A C Speedometer gear ratio 31/36 31/36 31/36 31/36 31/36 31/36 31/36 Final gear ratio 3.454 3.714 4.052 3.714 4.052 4.052 4.625 Vehicle model CJ4A CJ4A, CK4A CJ1A, CK1A CJ4A, CK4A CJ1A, CK1A CJ2A, CK2A CK4A Engine model 4G92-MVV 4G92-MPI 4G13 4G92-MPI 4G13 4G15 4G92-MIVEC TRANSMISSION MODEL TABLE MODEL 1997 Transmission model EUR F5M42-1-F7N F5M42-2-F6N2 F5M42-2-F6N5 EXP F5M42-1-F6N4 F5M42-1-F7N F5M42-1-R6N2 F5M42-1-R6N3 F5M42-2-F6N2 F5M42-2-V6N Gear ratio D F E D D D D F D Speedometer gear ratio 30/36 29/36 29/36 29/36 30/36 29/36 29/36 29/36 29/36 Final gear ratio 3.722 3.722 3.722 3.722 3.722 4.058 4.058 3.722 4.312 Vehicle model EA2A, EA2W EA5A, EA5W EA6A, EA6W EA2A EA2A EA1A EA2A EA5A EA4A Engine model 4G63 6A13 4D68 4G63-MPI 4G63-MPI 4G93 4G63-CARB 6A13 6A12 E Mitsubishi Motors Corporation Dec. 2000 PWEE9508-H Revised 22B-1-2 MANUAL TRANSMISSION (EW) Specifications TRANSMISSION MODEL TABLE MODEL 1998 Transmission model EUR F5M41-1-B8A2 F5M41-1-F8A5 F5M41-1-R8A1 F5M42-2-F7N2 F5M42-1-F8A4 F5M42-2-F6NA F5M42-2-F6N7 EXP F5M41-1-F8A5 F5M41-1-R8A1 F5M41-1-R8A1 F5M42-1-R6N6 F5M42-1F6N9 F5M42-2-R6N8 Gear ratio B A A D G E F A A A D D E Speedometer gear ratio 31/36 31/36 31/36 30/36 31/36 29/36 29/36 31/36 31/36 31/36 29/36 29/36 29/36 Final gear ratio 3.454 3.714 4.052 3.722 3.722 3.722 3.722 3.714 4.052 4.052 4.058 3.722 4.058 Vehicle model CJ4A CJ4A CK1A, CJ1A EA2A, EA2W DA2A EA6A, EA6W EA5A, EA5W CJ4A, CK4A CJ1A, CK1A CJ2A, CK2A EA1A EA2A EA6A Engine model 4G92 4G92 4G13 4G63 4G93-GDI 4D68 6A13 4G92 4G13 4G15 4G93 4G63 4D68 E Mitsubishi Motors Corporation Dec. 2000 PWEE9508-H Revised MANUAL TRANSMISSION (EW) Specifications TRANSMISSION MODEL TABLE MODEL 1999 Transmission model EUR F5M42-1-V5A4 F5M42-2-R5A3 W5M42-1-V5A1 F5M42-1-F8A4 F5M42-2-F7N2 F5M42-2-F6NC F5M42-2-F6N7 F5M42-2-F6NA EXP F5M42-1-R6N6 F5M42-1-R6N7 F5M42-1-F6N9 F5M42-1-F7N1 F5M42-2-V6N1 F5M42-2-F6N7 F5M42-2-R6N8 F5M42-2-R5A2 MMAL F5M41-1-F8A5 F5M42-1-F8A7 F5M42-2-R5A2 Gear ratio D G H G D G F E D D D D D F E D A F D Speedometer gear ratio 28/36 28/36 28/36 31/36 30/36 29/36 29/36 29/36 29/36 29/36 29/36 30/36 29/36 29/36 29/36 28/36 31/36 31/36 28/36 Final gear ratio 4.312 4.058 4.352 3.722 3.722 3.722 3.722 3.722 4.058 4.058 3.722 3.722 4.312 3.722 4.058 4.058 3.714 3.722 4.058 Vehicle model N61W N84W N94W DA2A EA2A, EA2W EA3A, EA3W EA5A, EA5W EA6A, EA6W EA1A EA2A EA2A EA2A EA4A EA5A EA6A N84W CJ2A, CK2A CJ5A, CK5A N84W 22B-1-2a Engine model 4G93-GDI 4G64-GDI 4G64-GDI 4G93-GDI 4G93 4G64-GDI 6A13 4D65 4G93 4G63 4G63 4G63 6A12-MIVEC 6A13 4D56 4G64 4G15 4G93 4G64 E Mitsubishi Motors Corporation Dec. 2000 PWEE9508-H Revised 22B-1-2b MANUAL TRANSMISSION (EW) Specifications TRANSMISSION MODEL TABLE MODEL 2000 Transmission model EUR F5M41-1-R8A1 F5M41-1-F8A5 F5M41-1-B8A2 F5M42-1-R7A2 F5M42-1-V5A4 F5M42-2-R5A3 W5M42-1-V5A1 EXP F5M41-1-R8A1 F5M41-1-F8A5 F5M42-1-R6N6 F5M42-1-R6N7 F5M42-1-F6N9 F5M42-2-F6N7 F5M42-2-R5A2 MMAL F5M42-2-R5A2 Gear ratio A A B G D G H A A D D D F D D Speedometer gear ratio 31/36 31/36 31/36 30/36 28/36 28/36 28/36 31/36 31/36 29/36 29/36 29/36 29/36 28/36 28/36 Final gear ratio 4.052 3.714 3.454 4.058 4.312 4.058 4.352 4.052 3.714 4.058 4.058 3.722 3.722 4.058 4.058 Vehicle model CJ1A CJ4A CJ4A DA2A N61W N64W, N84W N94W CJ1A, CK1A CJ4A, CK4A EA1A EA2A EA2A, EA2W EA5A N84W N84W Engine model 4G13 4G92 4G92-MVV 4G93-GDI 4G93-GDI 4G64-GDI 4G64-GDI 4G13 4G92 4G93 4G63 4G63 6A13 4G64 4G64 E Mitsubishi Motors Corporation Dec. 2000 PWEE9508-H Revised MANUAL TRANSMISSION (EW) Specifications TRANSMISSION MODEL TABLE MODEL 2001 Transmission model EUR F5M41-1-R8A1 F5M41-1-F8A5 F5M42-1-F8AC F5M42-1-R7A2 F5M42-2-F7N2 F5M42-2-F6NC F5M42-2-F6N7 F5M42-2-V5A F5M42-2-R5A3 EXP F5M41-1-R8A1 F5M41-1-R7B F5M41-1-R8B F5M41-1-F8A5 F5M42-1-F6N9 F5M42-1-F7N1 F5M42-1-R6N6 F5M42-2-R6N7 F5M42-1-F6N9 F5M42-2-F6N7 F5M42-2-R6N8 F5M42-2-R5A2 MMAL F5M41-1-F8A5 F5M42-1-F8A7 F5M42-2-R5A2 Gear ratio A A I G D G F D G A A A A D D D D D F E D A F D Speedometer gear ratio 31/36 31/36 31/36 30/36 30/36 29/36 29/36 28/36 28/36 31/36 30/36 31/36 31/36 29/36 30/36 29/36 29/36 29/36 29/36 29/36 28/36 31/36 31/36 28/36 Final gear ratio 4.052 3.714 3.722 4.058 3.722 3.722 3.722 4.312 4.058 4.052 4.052 4.052 3.714 3.722 3.722 4.058 4.058 3.722 3.722 4.058 4.058 3.714 3.722 4.058 Vehicle model CJ1A CJ4A DG5A DA2A EA2A, W EA3A, W EA5A, W N63W N64W CJ1A, CJ2A CS1A, CS3A CS1A, CS3A CJ4A EA2W EA2W EA1A EA2A EA2A EA5A EA6A N84W CJ2A, CK2A CJ5A, CK5A N84W 22B-1-2c Engine model 4G13 4G92 4G93 4G93 4G63 4G64 6A13 4G63 4G64 4G13, 4G15 4G13, 4G18 4G13, 4G18 4G92 4G63 4G63 4G93 4G63 4G63 6A13 4D68 4G64 4G15 4G93 4G64 E Mitsubishi Motors Corporation Dec. 2000 PWEE9508-H Revised 22B-1-2d MANUAL TRANSMISSION (EW) Specifications TRANSMISSION MODEL TABLE MODEL 2002 Transmission model EUR F5M41-1-R8A1 F5M41-1-F8A5 F5M41-1-R8B F5M42-1-F8AC F5M42-1-R7A2 F5M42-2-V5A F5M42-2-R5A3 W5M42-1-V5A1 EXP F5M41-1-F8A5 F5M41-1-R8A1 F5M42-2-F6N7 F5M42-1-R6N6 F5M42-1-R6N7 F5M42-1-F6N9 F5M42-2-R6N8 F5M41-1-R7B F5M41-1-R8B F5M41-1-V7B F5M41-1-V8B1 F5M42-1-R7A2 F5M42-2-R5A2 MMAL F5M42-2-R5A2 F5M41-1-F8A5 F4M42-1-F8A7 Gear ratio A A A I G D G H A A F D D D E A A A A G D D A F Speedometer gear ratio 31/36 31/36 31/36 31/36 30/36 28/36 28/36 28/36 31/36 31/36 29/36 29/36 29/36 29/36 29/36 30/36 31/36 30/36 31/36 30/36 28/36 28/36 31/36 31/36 Final gear ratio 4.052 3.714 4.052 3.722 4.058 4.312 4.058 4.352 3.714 4.052 3.722 4.058 4.058 3.722 4.058 4.052 4.052 4.333 4.333 4.058 4.058 4.058 3.714 3.722 Vehicle model CJ1A CJ4A CS3A DG5A DA2A N83W N84W N94W CJ4A CJ1A, CJ2A EA5A EA1A EA2A EA2A, W EA6A CS1A, CS3A CS1A, CS3A CS1A CS1A DA3A N84W N84W CJ2A CJ5A, CK5A Engine model 4G13 4G92 4G18 4G93 4G93 4G63 4G64 4G64 4G92 4G13, 4G15 6A13 4G93 4G63 4G63 4D68 4G13, 4G18 4G13, 4G18 4G13 4G13 4G93 4G64 4G64 4G15 4G93 E Mitsubishi Motor ...

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