Detailed instructions for use are in the User's Guide.
WORKSHOP MANUAL WERKSTATTHANDBUCH ONDERHOUDS-EN REPARATIEHANDBOEK
The contents of this Manual is not binding and Moto Guzzi reserves the right to make alterations, if and when required, of components, accessories, tooling, etc. which are deemed expendient for the purpose of improvement or, for any technical - commercial requirement, or in order to comply with law provision in the different countries, without however undertaking to promptly up-date this Manual.
Der Inhalt dieses Handbuchs ist unverbindlich. Moto Guzzi behält sich daher das Recht vor, Änderungen an Teilen, Zubehörteilen, Ausrüstungen usw. anzubringen, falls sich diese als notwendig erweisen solten. um Verbesserungen auszuführen, technischen bzw. verkaufstechnischen Ansprüchen nachzukommen order um die Kriterien der Gesetzgebungen der einzelnen Länder zu erfüllen, ohne daß das Handbuch umgehend überarbeitet werden muß.
De inhoud van dit handboek is niet bindend en de firma Moto Guzzi behoudt zich dan ook het recht voor, indien dit nodig mocht zijn, om door haar wenselijk geachte wijzigingen aan onderdelen, accessoires, hulpstukken e.d. aan te brengen teneinde naar verbetering van de producten te streven of naar aanleiding van welke noodzaak van technische of commerciële aard dan ook of met het oog op aanpassing aan de wettelijke eisen van de verschillende landen zonder echter verplicht te zijn dit handboek tijdig te updaten.
MOTO GUZZI S.p.A. Via Parodi, 57 22054 Mandello del Lario
TECHNICAL PUBBLICATIONS / TECHNISCHE VERÖFFENTLICHUNGEN / TECHNISCHE UITGAVEN
Cod. 01 92 01 31 Impianto DECA Ravenna Printed in Italy / Gedruckt in Italien / Printed in Italy da GraficheCola Lecco 500 K - 03/01
INDEX FOR THE SECTIONS
ABSCHNITTSINDEX
INHOUD VAN DE SECTIES
I
SEC. A
1 2 3 4 5
GENERAL INFORMATION
2 2 4 4 6
HOW TO CONSULT THIS MANUAL .................. ABBREVIATIONS AND SYMBOLS .................. GENERAL SAFETY REGULATIONS ................ RULES FOR MAINTENANCE PROCEDURES .. WARRANTY ......................................................
SEC. B
1 2 3 4 5
MODEL FEATURES
IDENTIFICATION DATA ..................................... 2 LUBRICANTS AND REFILLING ........................ 2 TECHNICAL SPECIFICATIONS ........................ 4 TIGHTENING TORQUES ................................ 12 SPECIFIC TOOLS .......................................... 15
SEC. C
1 2 3 4 5 6 7 8 9
CONTROL AND USE OF THE MORBIKE
PRELIMINARY TESTS ..................................... 2 ENGINE IGNITION ........................................... 4 ENGINE WARMING-UP .................................... 4 ENGINE RUNNING ........................................... 4 STOPPING THE ENGINE ................................. 6 PARKING .......................................................... 6 ADJUSTMENTS AND REGULATIONS ............. 8 PREPARATION FOR LONG PERIODS AT REST 16 CLEANING THE MOTORBIKE ........................ 18
SEC. D
1 2
SCHEDULED MAINTENANCE
SCHEDULED MAINTENANCE - TABLE ............ 2 MAINTENANCE PROCEDURES ...................... 4
SEC. E
1 2 3 4
TRIMMINGS
WING MIRRORS .............................................. 2 FRONT AND REAR MUD GUARDS .................. 4 SADDLE COVER / SIDE PANELS/ REAR FAIRING 6 SADDLE ......................................................... 10
SEC. F
1 2 3 4 5 6 7 8 9 10
WHEEL PARTS
FRONT WHEEL ................................................ 2 REAR WHEEL .................................................. 8 WHEEL OVERHAUL ....................................... 12 FRONT HYDRAULIC BRAKE .......................... 18 REAR HYDRAULIC BRAKE ............................ 24 FRONT FORK ................................................. 28 REAR SWING ARM ........................................ 40 REAR SHOCK-ABSORBER ........................... 44 STEERING SHOCK ABSORBER ................... 46 TIRES ............................................................. 46
II
INDEX FOR THE SECTIONS
ABS. A
1 2 3 4 5
ALLGEMEINE INFORMATIONEN
3 3 5 5 7
SEC. A
1 2 3 4 5
ALGEMENE INLICHTINGEN
3 3 5 5 7
BENUTZUNG DIESES HANDBUCHS ............... ABKÃœRZUNGEN UND SYMBOLE .................... ALLGEMEINE SICHERHEITSREGELN ............ REGELN FÃœR DIE WARTUNGSARBEITEN ...... GARANTIE .......................................................
ABS. B
1 2 3 4 5
MODELLEIGENSCHAFTEN
HOE MOET DEZE HANDLEIDING GERAADPLEEGD WORDEN ............................ AFKORTINGEN EN SYMBOLEN ...................... ALGEMENE VEILIGHEIDSREGELS ................ REGELS VOOR DE ONDERHOUDSOPERATIES ..................................................... GARANTIE .......................................................
IDENTIFIKATIONSDATEN ................................ 3 SCHMIERUNG UND FÃœLLMENGEN ................. 3 TECHNISCHE DATEN ....................................... 5 ANZUGSMOMENTE ....................................... 13 SPEZIALWERKZEUGE .................................. 15
SEC. B
1 2 3 4 5
KARAKTERISTIEKEN MODEL
GEGEVENS VOOR DE IDENTIFICATIE ........... 3 SMEERPRODUCTEN EN TANKEN ................. 3 TECHNISCHE GEGEVEN ................................ 5 AANDRAAIMOMENTEN ................................. 14 SPECIFIEKE UITRUSTING ............................ 15
ABS. C
1 2 3 4 5 6 7 8 9
KONTROLLE MOTORRADS
UND
GEBRAUCH
DES
SEC. C
1 2 3 4 5 6 7 8 9
ERSTE KONTROLLEN ..................................... 3 STARTEN DES MOTORS ................................. 5 ANWÄRMEN DES MOTORS ............................ 5 MOTOR IN BETRIEB ........................................ 5 ABSTELLEN DES MOTORS ............................. 7 PARKEN ........................................................... 7 EINSTELLEN .................................................... 9 VORBEREITUNG WEGEN LÄNGEREN STILLSTANDS ................................................ 17 REINIGUNG DES MOTORRADS .................... 19
CONTROLE MOTORFIETS
EN
GEBRUIK
VAN
DE
PRELIMINAIRE CONTROLES .......................... 3 START VAN DE MOTOR ................................... 5 VERWARMING VAN DE MOTOR ..................... 5 MOTOR IN WERKING ....................................... 5 STILSTAND VAN DE MOTOR ........................... 7 PARKEREN ...................................................... 7 REGISTRATIES EN REGELINGEN .................. 9 VOORBEREIDING VOOR EEN LANGE INACTIVITEIT ................................................ 17 SCHOONMAAK VAN DE MOTORFIETS ......... 19
ABS. D
1 2
REGELMÄßIGE WARTUNG SEC. D
1 2
TABELLE WARTUNGSPLAN ............................ 3 WARTUNGSARBEITEN .................................... 5
PERIODIEK ONDERHOUD
TABEL PERIODIEK ONDERHOUD ................... 3 MAINTENANCE PROCEDURES ...................... 4
ABS. E
TRIMMINGS SEC. E
1 2 3 4
VERKLEIDUNG .......................................................... 1 1 SPIEGEL .......................................................... 3 2 VORDERES UND HINTERES SCHUTZBLECH 5 3 SITZABDECKUNG / KLEINE SEITENTEILE / HECKTEIL ........................................................ 7 4 SITZ ............................................................... 11
KLEDING
SPIEGELTJES ................................................. 3 VOORSTE EN ACHTERSTE SPATBORD ......... 5 ZADELBEDEKKING / LATERALE FLANKEN / ACHTERSTE ACHTEREND ............................. 7 ZADEL ............................................................ 11
ABS. F
1 2 3 4 4 5 6 7 8 9 10
RÄDERTEILE SEC. F
1 2 3 4 5 6 7 8 9 10
VORDERRAD ................................................... 3 HINTERRAD ..................................................... 9 ÜBERHOLUNG DER RÄDER .......................... 13 HYDRAULISCHE VORDERRADBREMSE ....... 19 VOORSTE HYDRAULISCHE REM .................. 19 HYDRAULISCHE BREMSE HINTEN .............. 25 VORDERE GABEL ......................................... 28 HINTERE SCHWINGE .................................... 41 HINTERER STOSSDÄMPFER ....................... 45 LENKUNGSSTOSSDÄMPFER ....................... 47 REIFEN .......................................................... 47
WIELINSTALLATIES
VOORWIEL ....................................................... 3 ACHTERWIEL .................................................. 9 REVISIE WIELEN ........................................... 13 VOORSTE HYDRAULISCHE REM .................. 19 ACHTERSTE HYDRAULISCHE REM ............. 25 VOORSTE GAFFEL ........................................ 28 ACHTERSTE VORK ........................................ 41 ACHTERSTE SCHOKBREKER ...................... 45 SCHOKBREKER VAN STURING .................... 47 BANDEN ......................................................... 47
ABSCHNITTSINDEX
INHOUD VAN DE SECTIES
III
SEC. G
1 2 3 4
CONTROLS
2 2 4 6
HYDRAULIC CLUTCH AND FRONT BRAKE CONTROL ........................................... GEARBOX CONTROL ...................................... REAR BRAKE CONTROL ................................. ACCELERATOR /STARTER CONTROL ............
SEC. H
1 2 3 4 5
CHASSIS
2 4 6 6 8
STEERING ....................................................... HALF-HANDLEBARS ........................................ FOOT RESTS ................................................... SIDE STAND .................................................... CHASSIS DIMENSIONS ..................................
SEC. I
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
FUEL SYSTEM
GENERAL DESCRIPTION OF THE SYSTEM .. 2 SYSTEM COMPONENTS ................................ 2 TANK "5" ........................................................... 6 ELECTRICAL FUEL PUMP "1" .......................... 8 FUEL FILTER "2" ............................................ 10 ELECTRO-INJECTORS "3" ............................. 10 PRESSURE ADJUSTER "4" ........................... 12 AIR FILTER BOX "1" ....................................... 16 THROTTLE BODY "2" ..................................... 18 BATTERY "1" .................................................. 22 STARTER SWITCH "2" .................................... 22 RELAY "3" ....................................................... 24 ECU I.A.W. 15 M "4" ...................................... 26 AIR TEMPERATURE SENSOR "5" .................. 28 OIL SENSOR TEMPERATURE "6" .................. 28 R.P AND T.D.C. SENSOR "7" ...................... 30 .M. COILS "8" ........................................................ 32 THROTTLE POSITION POTENTIOMETER "9" ................................................................... 34 OPERATING STAGES .................................... 36 DIAGNOSTICS ............................................... 40 FUEL VAPOUR PURIFICATION AND RECIRCULATION SYSTEM (USA, SGP CAN) ........................................... 56 ,
SEC. L
1 2 3 4
EXHAUST SYSTEM
2 2 4 6
SYSTEM FEATURES ....................................... SILENCERS ..................................................... EXHAUST PIPES ............................................. EXPANSION CHAMBER ...................................
SEC. M
1 2 3 4 5 6 7 8
ENGINE
GENERAL RULES FOR ENGINE OVERHAUL .. 2 ENGINE UNIT REMOVAL - INSTALLATION ...... 2 LUBRICATION SYSTEM ................................... 6 HEADS AND TIMING SYSTEM ...................... 18 CYLINDERS AND PISTONS ........................... 46 CLUTCH ......................................................... 50 ALTERNATOR ................................................. 58 KRANK SHAFT AND CONNECTING RODS ... 62
IV
INDEX FOR THE SECTIONS
ABS. G
1 2 3 4
SCHALTUNGEN
3 3 5 7
SEC. G
1 2 3 4
BEDIENINGEN
SCHALTUNG HYRDRAULIKKUPPLUNG UND VORDERRADBREMSE ............................ GETRIEBESCHALTUNG .................................. SCHALTUNG DER HINTERRADBREMSE ........ GAS- / STARTERSCHALTUNG .........................
HYDRAULISCHE BEDIENING KOPPELING EN VOORSTE REM ............................................... 3 BEDIENING VERSNELLING ............................. 3 BEDIENING ACHTERSTE REM ....................... 5 BEDIENING GASPEDAAL/STARTER ............... 7
ABS. H
1 2 3 4 5
RAHMEN
3 5 7 7 9
SEC. H
1 2 3 4 5
CHASSIS
3 5 7 7 9
LENKUNG ......................................................... HALBLENKER .................................................. USSRASTEN .................................................... SEITENSTÄNDER ............................................ RAHMENABMESSUNGEN ...............................
STUUR ............................................................. HALVE STUURELEMENTEN ............................ VOETPLANK .................................................... LATERAAL ONDERSTEL ................................. AFMETINGEN CHASSIS .................................
ABS. I
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
FUEL SYSTEM
SEC. I
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
VOEDINGSINSTALLATIES
ALLGEMEINE BESCHREIBUNG DER ANLAGE ........................................................... 3 ZUSAMMENSETZUNG DER ANLAGE ............. 3 KRAFTSTOFFTANK "5" ................................ ...
