SERIAL #______________________ BUILT-IN UNIT INSTRUCTION GUIDE Please use this manual in conjuction with your main manual to properly assemble your built-in grill. Refer to the main manual for operating, cleaning, and maintenance instructions. This grill is designed for non-combustible enclosures only, and must be installed and serviced by a qualified installer to local codes. BUILT IN PROPANE GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping should be located as shown in the built-in instructions. Do not use hose to connect the unit. It must be connected with either rigid pipe, copper tube or an approved flexible metal connector. The installation must comply with CAN B149.1 Natural Gas and Propane installation code in Canada, or to the National Fuel Gas code, ANSI Z223.1 in the United States. The minimum recommended piping size is NPS 1/2" for rigid pipe, and 1/2" OD for copper tubing (based on a 20 ft run). Longer runs may require larger sizes to conform with CAN B149.1. Propane Gas Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1 in the United States. The gas supply must be connected to the 3/8" flare elbow fitting located under the right hand side of the control panel. If installing a side burner, a separate line must be branched off to the side burner unit and enter the side burner opening at the specified location. If the enclosure is to house a propane cylinder, the tank portion of the enclosure must be ventilated according to local codes, and must not have communication with the cavity used to enclose the gas grill. The tank can not be stored below the gas grill. BUILT IN NATURAL GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping should be located as shown in the built-in instructions. Do not use hose to connect the unit. It must be connected with either rigid pipe, copper tube or an approved flexible metal connector. The installation must comply with CAN B149.1 Natural Gas and Propane Installation Code in Canada, or to the National Fuel Gas Code, ANSI Z223.1 in the United States. The minimum recommended piping size is NPS 1/2" for rigid pipe, and 5/8" OD for copper tubing (based on a 20 ft run). Longer runs may require larger sizes to conform with CAN B149.1. Natural Gas Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1 in the United States. Built in units are supplied with a drip pan which holds only a minimal amount of grease. To prevent grease fires, the pan must be cleaned after each use. N415-0107 / APR 28/06 BUILT-IN UNIT OPENING DIMENSIONS BUILT-IN SIDEBURNER BIU405 BUILT-IN GRILL HEADS OUTDOOR GFI OUTLET RECOMMENDED - LOCATE ON LEFT SIDE OF GRILL FOR ROTISSERIE USE. BIPT450 / BIPT600 / BIPT750 BUILT-IN GRILL HEADS 6" H D 2" H 4" W GAS INLET OPENING GAS INLET OPENING 7" GAS INLET OPENING W H 1¾" D . 3" MIN D 1¾" W 34" RECOMMENDED MINIMUM 10 SQ IN OF VENTILATION REQUIRED ON EACH END OF CABINET WIDE 1 ¼" DEPTH OF COUNTERTOP OVERHANG OVERHANG NOTCH REQUIRED IF USING SUPPLIED TRIM KIT. MODEL OPENING DIMENSIONS W D H NOTES BIPT450 BIPT600 BIPT750 BIU405 SIDE BURNER 29 ½" 37 ¾" 49 ¾" 27 ½" 13 ½" 20 e" 20 e" 20 e" 16 ¾" 17 ½" 8 f" 8 f" 9 e" 12" 4" Access must be provided for drip tray removal and cleaning. Opening of at least 5 sq in must be provided for combustion air for side burner. BUILT-IN ACCESSORY OPENING DIMENSIONS D NOTE: ACCESSORY FRAMES OVERLAP OPENING BY 1 ½" ON ALL 4 SIDES H W Part # Description Picture OPENING DIMENSION W H 18 ¼" D N370-0069 Flat vertical painted door 13 ¼" N370-0071 Flat vertical stainless steel door 13 ¼" 18 ¼" N370-0070 Flat horizontal painted door 18 ¼" 13 ¼" N370-0072 Flat horizontal stainless steel door 18 ¼" 13 ¼" N370-0356SS Curved stainless steel door - 308 size 22 ½" 19 ¾" N370-0357SS Curved stainless steel door - 450 size 27" 19 ¾" N370-0358SS Curved stainless steel double door - 600/750 size 35 ¼" 19" N370-0361 PF style stainless steel door 17" 23 ¼" N370-0359 PF style stainless steel single drawer 17 ¼" 6 ¾" 23" N370-0360 PF style stainless steel triple drawer 17 ¼" 22 ¾" 23" 1. BIPT450 BUILT-IN INSTRUCTIONS N080-0142 N080-0142 N570-0026 N715-0062 N715-0060 N715-0059 N710-0027 N715-0061 This grill is designed for masonry, non-combustible enclosures only, and must be installed and serviced by a qualified installer to local codes. 1. Attach side mounting brackets and side trim pieces to each side of the grill using #14 x 1/2" screws (n570-0026). 2. Mount the lower front trim to the bottom front edge of the opening (fasteners not included). 3. Lay the rear trim piece across the back of the opening. To keep it in place, a dab of silicone may be applied to each wing of the rear trim. 4. Lower the unit in place, and connect the gas supply line to the fitting at the end of the manifold. 5. The unit must be secured in place (fasteners not included). This can be accomplished by mounting the left and right trim pieces to the sides of the opening, or by another means. 6.The entire installation must be leak tested before operating the unit. 2. BIPT600 BUILT-IN INSTRUCTIONS N080-0142 N570-0026 N380-0009 N080-0066 N051-0001 N715-0060 N710-0044 N715-0059 N715-0072 This grill is designed for masonry, non-combustible enclosures only, and must be installed and serviced by a qualified installer to local codes. 1. Attach side mounting brackets and side trim pieces to each side of the grill using 1/4-20 x 1/2" screws (n570-0026). 2. Mount the lower front trim to the bottom front edge of the opening (fasteners not included). 3. Lay the rear trim piece across the back of the opening. To keep it in place, a dab of silicone may be applied to each wing of the rear trim. 4. Lower the unit in place, and connect the gas supply line to the fitting at the end of the manifold. 5. The unit must be secured in place (fasteners not included). This can be accomplished by mounting the left and right trim pieces to the sides of the opening to the sides of the cabinet. 6.The entire installation must be leak tested before operating the unit. 2. BIPT750 BUILT-IN INSTRUCTIONS N080-0142 N570-0026 N380-0009 N715-0076 N051-0001 N715-0060 N710-0044 N715-0059 N715-0077 This grill is designed for masonry, non-combustible enclosures only, and must be installed and serviced by a qualified installer to local codes. 1. Attach side mounting brackets and side trim pieces to each side of the grill using 1/4-20 x 1/2" screws (n570-0026). 2. Mount the lower front trim to the bottom front edge of the opening (fasteners not included). 3. Lay the rear trim piece across the back of the opening. To keep it in place, a dab of silicone may be applied to each wing of the rear trim. 4. Lower the unit in place, and connect the gas supply line to the fitting at the end of the manifold. 5. The unit must be secured in place (fasteners not included). This can be accomplished by mounting the left and right trim pieces to the sides of the opening to the sides of the cabinet. 6.The entire installation must be leak tested before operating the unit. 3. BIU405 BUILT-IN INSTRUCTIONS N080-0152 N715-0063 N570-0026 N570-0026 N570-0026 N080-0152 23 e c-c N080-0155 N080-0155 This grill is designed for masonry, non-combustible enclosures only, and must be installed and serviced by a qualified installer to local codes. Access must be provided in the enclosure for drip tray removal and cleaning. 1. Attach the side mounting brackets and the rear trim to the unit using #14 x 1/2" screws (n570-0026). The wings on the rear trim should be under the side mounting brackets. 2. Attach the supplied brackets flush with the front of the opening as per the dimensions in the above drawing (fasteners not included). 3. Lower the unit in place ensuring the brackets installed in the previous step engage between the control panel and the base bracket. Connect the supply line to the fitting at the end of the manifold. 4. The entire installation must be leak tested before operating the unit. 4. BUILT-IN SIDE BURNER INSTRUCTIONS N280-0003P (BLACK) N280-0004 (STN STL) 1. Fit the side burner frame into the opening. The frame should be attached to the opening to prevent any future movement (fasteners not included). 2. Ensure that there is at least 5 sq in of opening in the bottom of the cut out, for combustion air. 3. Set the side burner into the frame. 4. Connect the gas supply to the side burner valve. Leak test the entire installation before operating the unit. 5. BUILT-IN ACCESSORY DRAWER INSTRUCTIONS 1. Unpack the drawer frame assembly. 2. Remove the drawers from the enclosure by fully extending them and then lifting up to remove them from the slides. 3. Shim the opening to ensure that the enclosure fits snuggly into the opening. Ensure that the side shims are located at the same height as the enclosure mounting holes. The bottom of the opening may need to be shimmed as well to ensure that the front of the enclosure is plumb. 4. Once the enclosure is level and square, fasten into place. (Fasteners not included). 5. Re-install the drawers by tipping the back of the drawer down into the slide. Once the wheels are inserted into the slide, lower the front of the drawer until it is level, then push in. Note: if the enclosure is installed with shims that are too thick, the wheel will not engage into the slide. The shim thickness will need to be reduced. 6. Remove the protective coating from all remaining surfaces. 6. BUILT-IN ACCESSORY DOOR INSTRUCTIONS 1. Unpack the door and frame. a. For the curved stainless steel doors, remove the door(s) from the frame by lifting the door while holding on to the pivot rod. This will allow the pivot rod to come out of the hole on the bottom of the frame. Once the pivot is removed from the bottom hole, the entire door can be dropped and removed from the frame. b. For the PF style stainless steel door, the door needs to be removed by loosening the center philips screw on the hinge furthest away from the door. This will allow the hinge to separate. 2. Center the frame in the opening. Mark the location of the pivot holes, top and bottom. Remember on the PT600 double doors, there will be a pivot rod on both ends. The PF style doors do not have pivot rods. Once all pivot holes are marked, remove the frame and using a 3/8" drill bit, drill out the clearance holes for the pivot rod. These clearance holes should be at least 1/2" deep. After the holes are complete, you may once again center the frame in the opening. Starting with the hinged side, shim between the frame and side wall of the opening. Ensure the shims are close to the hinge on the PF style doors. When the frame side wall is plumb, fasten it to the cabinet with screws (not provided). Attach the other side of the frame in the same fashion, ensuring the frame is square. 3. Other than on the curved stainless steel double door kit, fasteners are not required on the top and bottom of the frame. The curved stainless steel double door frame must be fastened in the center both at the top and bottom. 4. Once the frame has been secured and checked for squareness, the door can be re-installed. 5. Remove the protective coating from all remaining surfaces. ...