Pilot 3380 FUEL 3100 (Petrol) AUTOPILOT and DIESEL 3200 (Diesel) FUEL MONITORS Installation and Operation Manual English ................3 Español .............27 Português .........51 www.navman.com FUEL 3100 DIESEL 3200 NAVMAN FCC Statement Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a normal installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: · · · · · Re-orient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an output on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced technician for help. A shielded cable must be used when connecting a peripheral to the serial ports. Units This instrument is set up with units of US Gallons, knots and nautical miles. Please refer to section 2-7 to change the units. Contents 1 Introduction ..........................................................................................................................................6 1-1 Typical Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 1-2 How the flow sensors work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1-3 Cleaning and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1-4 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2 Operation ..............................................................................................................................................7 2-1 Turning on and off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2-2 The Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2-3 Setting the backlight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2-4 Upper display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2-5 Lower display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2-6 Fuel and battery alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2-7 Fuel gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2-8 Changing fuel units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2-9 Simulation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2-10 Key reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 3 The setup menus .................................................................................................................................. 11 3-1 Setup data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3-2 Initial Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 3-3 Setup Menus and data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3-4 Fuel calibration (CAL.F). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3-5 Fuel flow damping (dAmP.F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3-6 Speed input (InPUt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3-7 Speed damping (dAmP.S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 3-8 Speed calibration by log (CAL.L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 3-9 Speed calibration by boat speed (CAL.S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 4 Installation .......................................................................................................................................... 16 4-1 Tank and engine options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 4-2 The display unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4-3 The fuel flow sensor(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4-4 The speed sensor (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 4-5 Power/data cable wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4-6 Systems of several instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 4-7 Testing the installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 4-8 Resetting to factory defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 5 When you add or remove fuel ............................................................................................................... 20 6 Troubleshooting .................................................................................................................................. 21 Appendix A Specifications.......................................................................................................................23 Appendix B Diesel fuel flow sensor hardware.......................................................................................... 24 B-1 FUEL 3100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 B-2 DIESEL 3200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 B-3 Other options (FUEL 3100 and DIESEL 3200) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Appendix C - Speed through water and over ground ................................................................................ 26 Important It is the owner's sole responsibility to install and use the instrument and its sensor(s) in a manner that will not cause accidents, personal injury or property damage. The user of this product is solely responsible for observing safe boating practices. Fuel type: Navman petrol flow sensors (plastic) and FUEL 3100 instruments have been specifically developed for use in marine applications with petrol (gasoline) inboard and outboard engines and are not warranted for any other type of application. These sensors and instruments must NOT be used with petrol EFI engines with a return line to the tank or with diesel engines. Navman diesel flow sensors (metal) and DIESEL 3200 instruments have been specifically developed for use in marine applications with diesel engines and are not warranted for any other type of application. These sensors and instruments must NOT be used with petrol (gasoline) engines. Fuel formulation: Every effort has been made by the manufacturer to ensure that the materials used in the Navman fuel flow sensor(s) will operate reliably with different fuel mixtures. The manufacturer or its distributors can not be held responsible for fuel formulation or any affect this may have on the performance and durability of the fuel flow sensor(s). Back pressure: A fuel flow sensor will create additional back pressure in a fuel system: · · In a petrol system (FUEL 3100): 1/2" of mercury at 19.8 US gallons /hour (75 litres/ hour) and 1" of mercury at 39.5 US gallons per hour (150 litres/ hour). In a diesel system (DIESEL 3200): 0.3" of mercury at 25 US gallons /hour (100 litres/ hour) and 1.5" of mercury at 80 US gallons per hour (300 litres/hour). It is the owners responsibility to ensure that fitting the fuel flow sensor(s) does not cause fuel starvation which may lead to poor engine performance. Fuel Computer: Fuel economy can alter drastically depending on the boat loading and sea conditions. The fuel computer should not be the sole source of information concerning available fuel onboard and the electronic information should be supplemented by visual or other checks of the fuel load. This is necessary due to possible operator induced errors such as forgetting to reset the fuel used when filling the tank, running the engine with the fuel computer not switched on or other operator controlled actions that may render the device inaccurate. Always ensure that adequate fuel is carried onboard for the intended trip plus a reserve to allow for unforeseen circumstances. Specific requirements: Your boat's fuel installation boat might be subject to specific requirements (such as USCG, NMMA and ABYC guidelines or local laws), particularly if the boat is licensed, surveyed, charted or inspected. It is the owner's sole responsibility to install and use the instrument and its sensor(s) in compliance with these requirements. NAVMAN NZ LIMITED DISCLAIMS ALL LIABILITY FOR ANY USE OF THIS PRODUCT IN A WAY THAT MAY CAUSE ACCIDENTS, DAMAGE OR THAT MAY VIOLATE THE LAW. Governing Language: This statement, any instruction manuals, user guides and other information relating to the product (Documentation) may be translated to, or has been translated from, another language (Translation). In the event of any conflict between any Translation of the Documentation, the English language version of the Documentation will be the official version of the Documentation. This manual represents the FUEL 3100 and DIESEL 3200 as at the time of printing. Navman NZ Limited reserves the right to make changes to specifications without notice. Copyright © 2004 Navman NZ Limited, New Zealand. All rights reserved. Navman is a registered trademark of Navman NZ Limited. 1 Introduction This manual describes two different Navman marine fuel instruments: · The FUEL 3100, which is installed with the separate petrol/ gasoline flow sensor kit, and measures petrol consumption. The DIESEL 3200, which is installed with the separate diesel flow sensor kit, and measures diesel consumption. show the fuel economy, boat speed and the trip log and total logs. Knowing the fuel economy can help determine the optimum throttle settings and maximize fuel savings. With twin engine boats, comparison between the flow rates of each engine can be used to achieve maximum synchronisation. It is essential to update the fuel readings in the FUEL 3100 or DIESEL 3200 after a partial or full refill, or after manually removing fuel, to maintain accurate readings (see section 5). The FUEL 3100 and DIESEL 3200 are part of the Navman family of instruments for boats, which includes instruments for speed, depth, wind and repeaters. These instruments can be connected together, using NavBus or NMEA, to form an integrated data system for a boat. Information in this manual applies to both the FUEL 3100 and the DIESEL 3200 unless noted. It is vital to read this document and the Navman instrument's installation and operation manual before installing or using this kit. · This manual describes how to install, set up and operate the instruments. For more information, refer to the separate Flow Sensor Installation Manual (for the FUEL 3100 and petrol sy ...