MAKERS WARRANTY COOKTOP MODEL T2596NOAU Installation instructions Part No: W1980 Version B - 2006 User instructions This cooktop is approved for use with Natural and Propane gases Leave these instructions with the owner Contents Introducing your cooktop Dear customer Accessories Notes on disposal Gas supply Electrical supply What to do if you smell gas Safety considerations 3 4-6 Data plate Installation instructions 7-11 Installer instructions Statutory requirements Overall dimensions Preparing to install Overhead clearances Side clearances Bottom clearance and heat barrier Bench top specifications Special considerations for installation over under bench oven Installation procedure Electrical connection Gas connection Energy consumption Gas conversion instructions 12-13 Boiling burners main injector conversion Boiling burners turn down injector conversion Outer wok burner main injector conversion Inner wok burner main injector conversion User instructions Important information Burner location and control panel Boiling burners operation and ignition Wok burner assembly Wok burner operation Ventilation requirements 2 This appliance is imported and distributed by: For service to this appliance Please contact: Sampford & Staff P/L 52-70 Sparks Avenue Fairfield, Vic, 3078 Phone: 1300 727 421 Email service@sampford.com.au 14-17 23 Contents Wiring diagram Additional pan supports Recommended pan diameters Cooking recommendations Do not & Do Cleaning Maintenance trouble shooting 18 19 20 Service 21-23 To remove the hob To service gas control valves To replace the thermocouple To replace the electronic ignition module To replace internal wiring and the gas control ignition micro switch Wiring diagram Data plate For service to this appliance 22 3 Introducing your cooktop Dear customer We thank you and congratulate you on your choice. This carefully designed product, manufactured with the highest quality materials, has been carefully tested to satisfy all your cooking demands. We therefore request that you read and follow these easy instructions which will allow you to obtain excellent results right from the start. The cooktop is fitted with four boiling burners (one large, two medium and one simmer burner) and a wok burner. All burners are fitted with electronic spark ignition and flame failure device. The wok burner is supplied with a supplementary wire pan support for smaller pans. An additional wire pan support is supplied to fit over the boiling burner pan supports to support small vessels such as a coffee pot. The cooktop's data plate is accessible even with the cooktop fully installed. It is positioned on the bottom of the unit. A duplicate copy is supplied at the back of the instruction booklet. Always quote the details from it to identify the appliance when ordering spare parts or requesting a service. In case of a malfunction, turn off the cooktop's gas supply before contacting the service centre for assistance. Only an authorised person should connect and ser vice this appliance. Warning: Disconnect power and gas supply before servicing the unit. Service Service and maintenance must only be carried out by an authorised person. To replace parts such as injectors, gas control valves and ignition switches, the ceramic hob, pan support, burner caps and burner heads must be removed. The boiling burner heads are secured with 2 fastening and the wok burner with 3 fastening screws. To remove the hob: 1. Close isolation valve. 2. Remove the control knobs, anti-spillage gaskets, pan supports, burner caps and burner heads. 3. Using a flat bladed tool lift the ceramic top and remove. Store the ceramic top in a safe place. To service gas control valves Access to burner compartments is as per 'to remove the hob'. The gas control valves are secured to the gas manifold by means of a clamp fixed via two screws. 1. Remove the screws which secure the gas valve to the gas manifold. 2. Replace the defective part. 3. Replace in reverse order and open isolation valve. To replace the thermocouple Access to burner compartments is as per 'to remove the hob'. 1. Remove the retaining ring securing the thermocouple. 2. Remove connection from electronic ignition module. 3. Replace defective part. 4. Replace in reverse order. To replace the electronic ignition module Access to burner compartments is as per 'to remove the hob'. 1. Remove the metal cover. 2. Disconnect the leads from the thermocouples. 3. Loosen the 2 securing screws. 4. Replace in reverse order. To replace internal wiring and the gas control ignition micro switch Access to burner compartments is as per 'to remove the hob'. 1. Disconnect wiring between ignition module and gas control. 2. Disconnect microswitch from gas control. 3. Replace in reverse order. 21 Accessories. Wok support trivet. Coffee pot support. Notes on disposal Old appliances still have some residual value. An environmentally friendly method of disposal will ensure that valuable raw materials can be recovered and used again. Before you dispose of your old appliance, make sure that it has been rendered inoperable. Your new cooker was protected by suitable packaging while it was on its way to you. All materials used for this purpose are environmentally friendly and suitable for recycling. Please make a contribution to protecting the environment by disposing of the packaging appropriately. Gas supply Check that the data plate shows the appliance is suitable for the available gas supply. 4 Maintenance trouble shooting Important Only authorised personnel from the Service Agent are qualified to work on the main gas and electric systems. What's wrong It is not always necessary to call the Service Agent. In some cases, you may be able to solve the problem yourself. This table contains some useful information. If any of the fault finding procedures below do not rectify the problem call Sampford & Staff. For contact details refer back page of this booklet. Possible cause Solution Electrical supply This appliance requires connection to a 10 Amp wall socket. What to do if you smell gas Do not try to light the appliance. Do not touch any electrical switch; do not use a phone in your building. Immediately call your gas supplier from a neighbour's phone. Follow the gas suppliers's instructions. If you cannot reach your gas supplier, call the fire department. Safety considerations If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Never leave the appliance unattended when cooking with fat or oil. It could ignite if overheated. In case of a defect, switch electric power off at the mains. Never use an appliance that is not working correctly. Do not allow the flame to extend beyond the edge of the cooking utensil. This instruction is based on safety considerations. Do not forget that the unit becomes hot when in use. Common sense is important. Just because the flame is out, does not mean parts cannot still be hot. Be sure to disconnect the electrical supply before disassembly of the appliance. Keep the appliance area clear and free from combustible materials, gasoline and other flammable vapours and liquids. Note: To avoid jeopardising the electrical safety of the appliance, it is forbidden to use high-pressure or steam jet cleaning devices. Cabinets installed above the gas cooktop must have a minimum clearance of 650 mm (24"). Important ...If none of the electrical systems work. Turn power on. Check the fuse in the main fuse box and replace if faulty. The automatic safety Check the main fuse box to see switch has been tripped whether the automatic trip or a fuse has blown. switch or a differential switch has tripped. There may be food or cleaning product particles between the spark plugs and the burners. The burners are wet. The burner covers are not located correctly. The gap between the spark plug and the burner needs to be cleaned carefully. Dry the burner caps carefully. Make sure that the burner caps are correctly located. Power turned off. Faulty fuse. ...If the electronic ignition system does not work. Never pour water on burning fat or oil. Cover with a damp cloth to extinguish the fire and disconnect the cooking appliance. ...If the flame on the burners is not evenly distributed. The burner components Put the components in their have not been correct positions. assembled properly. The gas ports on the Clean the gas ports on the burners are dirty. burners. The isolation valve is closed. If the gas is supplied from a gas bottle, it may be empty. One of the valves has been left open. Possible leak on the gas bottle coupling. Open the isolation valve. Replace the gas bottle with a full one. Check to see if a valve has been left open. Check that the coupling on the gas bottle is in order. ...If the gas flow does not seem normal or there is no gas flow at all. ...If the kitchen smells of gas. The control knob was Once the burner is lit, hold the not held down long control knob down a few enough. seconds longer. The burner ports are Clean the burner ports. dirty. Flames are normally blue and sharply defined. If flames are ever yellowish or noisy or if the gas does not ignite within the period specified under `boiling burner operation' abnormal operation is indicated. Call your local Service Agent. ...If the safety shut off device on different burners doesn't work. 20 When using a very large pot, leave a gap of at least 50 mm (2") to avoid damaging any parts in bench top wood, plastic or other non-heat resistant materials. Never leave oil or hot fat unattended. Never place unstable pans or containers on the cooking hob or burners, as they may accidentally tip over. Never cover up the slots at the rear of the appliance. 5 Cleaning DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS OPERATION. WHERE THIS APPLIANCE IS INSTALLED IN A MARINE CRAFT OR IN CARAVANS, FOR SAFETY REASONS IT SHALL NOT BE USED AS A SPACE HEATER. THIS APPLIANCE IS NOT INTENDED FOR THE USE BY YOUNG CHILDREN OR INFIRM PERSONS WITHOUT SUPERVISION. YOUNG CHILDREN SHOULD BE SUPERVISED TO ENSURE THEY DO NOT PLAY WITH THIS APPLIANCE. WARNING - THE UNDERSIDE OF THIS HOB MAY EXCEED 95°C. FIT A TIMBER BARRIER TO THE ENCLOSURE, REFER TO THE INSTALLATION INSTRUCTIONS. Make sure you keep these instructions for use and assembly in a safe place, so that you can hand them on with the appliance if it ever changes owner Important Always allow the burner caps to cool down before cleaning then. Clean vinegar, lemon or tomato juice as soon as posssible after spillage. Please clean cooktop thoroughly before first use. Operate boiling burners and wok burners on HIGH for a few minutes to eliminate the `new' smell. Never use abrasive or caustic cleaners, oven cleaning sprays or scourers that might scratch the glass. Never use sharp objects such as metal scourers or knives to remove the hardened remains of food from the ceramic surface or burner. Wipe grains of sand and other debree that may drop from cleaning vegetables and fruits. These particles will scratch the ceramic surface. Clean the ceramic cooktop with a sponge and a mild detergent or soapy water (or specialist cleaning product) when cooktop has cooled down completely. Use a glass scraper for stubborn dirt and always place it flat to the glass, taking special care not to get it too near to the trim on the burners. To keep the burners and pan supports clean, you must clean them periodically by washing them in soapy water and brushing them with a non-metallic brush to ensure that the port holes and grooves are perfectly clean and can provide a perfect flame. Always dry the burner caps and the pan supports if they have become wet. From time to time clean the thermocouple and the spark igniter with a soft toothbrush. 6 19 Do not Do not use small pans on large burners. The flames should never come up the side of the pan. Never cook without a lid or with the lid half off; you are wasting energy. Do not use pans with uneven bottoms, as they make the food take longer to cook and waste energy. Do not place a pan on one side of a burner, as it could tip over. Never place pans directly on top of the burners. Do not use large pots or heavy weights which can bend the pan support or deflect the flame onto the hotplate. Avoid using griddles and earthen ware pots etc. at maximum heat for a long time. Do not remove the wok pan support and enclose the burner with a wok stand as this will concentrate and deflect heat onto the hotplate. Do not place anything, e.g. flame tamer, asbestos mat, between the pan and the pan support as serious damage to the cooktop may result. Use only wok support supplied or recommended by the manufacturer of the cooktop. 18 Do Always use pans that are suitable for each burner, so as avoid wasting gas and discolourin ...