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User manual PIONEER A-209 - service manual
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User guide PIONEER A-209 - service manual
Detailed instructions for use are in the User's Guide. STEREO AMPLIFIER
z¿/B Direct Energy MOS
VOLUME
POWER
Î CD TUNER PHONO LINE TAPE 1 /CD-R/MD TAPE 2 MONITOR
-- OFF
_ ON
BASS TREBLE BALANCE INPUT SELECTOR
A SPEAKERS B
PHONES
LOUDNESS
DIRECT
TAPE 2 MONITOR
ORDER NO.
+
+
MIN
MAX
L
R
RRV2283
STEREO AMPLIFIER
A-209R
A-209
Type
MYXJ MVXJ MLXJ SBDXJ
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model A-209R A-209
Power Requirement
AC220-230V AC220-230V AC220-230V AC110V/120-127V/220V/240V
The voltage can be converted by the following method.
With the voltage selector
CONTENTS
1. SAFETY INFORMATION ...................................... 2 2. EXPLODED VIEWS AND PARTS LIST ............... 3 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..... 6 4. PCB CONNECTION DIAGRAM ......................... 16 5. PCB PARTS LIST ............................................... 24 6. ADJUSTMENT .................................................... 27 PIONEER CORPORATION 7. GENERAL INFORMATION ................................ 7.1 DISASSEMBLY ............................................ 7.2 IC .................................................................. 8. PANEL FACILITIES AND SPECIFICATIONS ....... 28 28 29 30
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c PIONEER CORPORATION 2000
T ZZK APR. 2000 Printed in Japan
A-209R, A-209
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation.
(slow operating fuse) on PCB indicate that replacement parts must
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la même désignation.
(fusible de type lent) sur CCI indiquent que les pièces
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
Device under test Test all exposed metal surfaces
Reading should Leakage not be above current 0.5mA tester
Also test with plug reversed (Using AC adapter plug as required)
Earth ground
AC Leakage Test
2
A-209R, A-209
2. EXPLODED VIEWS AND PARTS LIST
NOTES:
· Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. · The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. · Screws adjacent to mark on the product are used for disassembly.
(1) PACKING PARTS LIST
Except MVXJ type 18
2
2.1 PACKING
MVXJ type Only 19 20 17 16 (SBDXJ type Only)
Mark No.
1
Description
Part No.
12
6
5 15 (SBDXJ type Only) 7 1 (MYXJ and MVXJ types Only) 2 (MYXJ type Only)
NSP NSP
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Operating Instructions See Contrast table(2) (English) Operating Instructions See Contrast table(2) (German) Operating Instructions See Contrast table(2) (French/Italian/Dutch/Swedish/Spanish/Portugese) Warranty Card Remote Control Unit (CU-A019) Battery Cover Dry Cell Battery (AA/R6P) Side Pad L Side Pad R Sub Pad Packing Case Literature Bag Packing Sheet Operating Instructions (English/Spanish/Chinese) Caution Label 220V AC Plug Adapter Air Cap Power Cord Power Cord with Fuse Fuse (T5A) See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) AHA7205 AHA7206 AHA7218 See Contrast table(2) AHG1180 AHG7015 See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2)
13 8 10
FR
ON
T
3 (MYXJ type Only) 4 (MYXJ and MVXJ types Only) 14 (MLXJ and SBDXJ types Only)
NSP
NSP
9
11
(2) CONTRAST TABLE
A-209R/MYXJ, MVXJ, A-209/MLXJ and SBDXJ are constructed the same except for the following :
Mark No.
1 2 3 NSP 4 5 6 7 11 14 15 16 17 18 19 20
Symbol and Description
Operating Instructions (English) Operating Instructions (German) Operating Instructions (French/Italian/ Dutch/Swedish/Spanish/Portuguese) Warranty Card Remote Control Unit (CU-A019) Battery Cover Dry Cell Battery (AA/R6P) Packing Case Operating Instructions (English/Spanish/Chinese) Caution Label 220V AC Plug Adapter Air Cap Power Cord Power Cord with Fuse Fuse (T5A)
A-209R /MYXJ
ARB7236 ARC7322 ARC7323 ARY7022 AXD7193 AZN2249 VEM-013 AHD7869 Not used Not used Not used Not used ADG1154 Not used Not used
Part No. A-209R A-209 /MVXJ /MLXJ
ARB7236 Not used Not used ARY7022 AXD7193 AZN2249 VEM-013 AHD7869 Not used Not used Not used AHG1087 Not used ADG1156 AEK1046 Not used Not used Not used Not used Not used Not used Not used AHD7870 ARE7269 Not used Not used Not used ADG1154 Not used Not used
A-209 /SBDXJ
Not used Not used Not used Not used Not used Not used Not used AHD7891 ARE7269 ARR1003 VKX1007 Not used ADG1154 Not used Not used
Remarks
NSP
NSP
3
A-209R, A-209
2.2 EXTERIOR
39 26 36 39 39 26 39
39 SBDXJ 43 Type Only 39 15 8 6 35 3 MYXJ, MVXJ Types Only 1 15 5 25 MYXJ, MVXJ Types Only 9 16 11 27 41 39 27 29 47 19 23 31 33 31 32 39 46 48 49 21 14 39 17 46 21 14 39 14 MYXJ, 39 MVXJ 45 MLXJ, SBDXJ 12 22 23 39 39 39 7 2 4 15
15
34 37 39
28 or 44
18 41 38 30 17 13 42 SBDXJ Type Only
19 23
40
46
4
A-209R, A-209
(1) EXTERIOR PARTS LIST
Mark No.
1 2 3 4 5 6 7 8 9 10 NSP 11 12 13 14 15 16 17 18 19 20 NSP NSP NSP 21 22 23 24 25
Description
FRONT L Assy FRONT R Assy OPT Assy AC PRIMARY Assy HEADPHONE Assy VOLUME Assy AF Assy Fuse (FU1) Flexible Cable (19P) (AF CN202-FRONT R CN601) ····· Power Transformer (T1) Chassis Rear Panel Insulator Screw (3 × 8) Screw (3 × 8) Screw (4 × 10) Nut PCB Support ····· PCB Holder Cord Clamp F PCB Mold ····· Shield Plate
Part No.
See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) AWX7114 See Contrast table(2) See Contrast table(2) See Contrast table(2) ADD7032
Mark No.
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
Description
Screw (3 × 8) LED Lens IR Filter LED Lens A Name Plate Rotary Knob A Rotary Knob B Volume Knob Speaker Button Power Joint Bonnet Case Panel Base Front Panel Screw Screw Nut Voltage Selector (S2) Fuse (FU2, FU3 : 1.25A) PVC Cover Foot Spacer Transformer Plate Sub Frame Screw
Part No.
PBA1096 AAK2459 See Contrast table(2) AAK7537 PAM1776 AAB7148 AAB7149 AAB7150 AAD7435 AAD7439 ANE7183 AMB7489 See Contrast table(2) BBZ30P080FZK BCZ30P060FCC NK90FUC See Contrast table(2) See Contrast table(2) See Contrast table(2) See Contrast table(2) ABF7004 ANG7312 ANG7313 IBZ30P120FCC
NSP
See Contrast table(2) ANA7064 See Contrast table(2) See Contrast table(2) ABA1018 ABA1027 ABA7047 ABN-065 AEC7006 AEC7057 AEC7134 AMR2533 See Contrast table(2)
NSP
(2) CONTRAST TABLE
A-209R/MYXJ, MVXJ, A-209/MLXJ and SBDXJ are constructed the same except for the following :
Mark No.
1 2 3 4 6 7 8 8 11 11
Symbol and Description
FRONT L Assy FRONT R Assy OPT Assy AC PRIMARY Assy VOLUME Assy AF Assy Fuse (FU1 : 1.25A) Fuse (FU1 : 6.3A) Power Transformer (AC220-230V) Power Transformer (AC110V/120-127V/220V/240V) Rear Panel Insulator Shield Plate IR Filter Front Panel Voltage Selector (S2) Fuse (FU2, FU3 : 1.25A) PVC Cover Foot
A-209R /MYXJ
AWX7123 AWX7124 AWX7125 AWX7113 AWX7118 AWX7117 REK1023 Not used ATS7190 Not used
Part No. A-209R A-209 /MVXJ /MLXJ
AWX7123 AWX7124 AWX7125 AWX7113 AWX7118 AWX7117 REK1023 Not used ATS7190 Not used AWX7122 AWX7121 Not used AWX7113 AWX7112 AWX7116 REK1023 Not used ATS7190 Not used
A-209 /SBDXJ
AWX7122 AWX7121 Not used AWX7670 AWX7112 AWX7116 Not used REK1030 Not used ATS7191
Remarks
NSP
13 14 25 28 38 42 43 44 45
ANC7925 PNW2766 ANK7043 AAK7532 AMB7710 Not used Not used Not used Not used
ANC7925 PNW2766 ANK7043 AAK7532 AMB7710 Not used Not used Not used Not used
ANC7927 AMR7198 Not used Not used AMB7711 Not used Not used AAK7541 REC1263
ANC7928 AMR7198 Not used Not used AMB7711 AKX-507 REK1023 AAK7541 REC1263
5
1
2
3
4
A-209R, A-209
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
A
3.1 BLOCK DIAGRAM
CN101 CN102
2.8mV /50k
IC151 RIAA
3 1
D
AF ASSY
IC101 FUNCTION
26 24 25 27 24 24 18 19 17 20 CN203 12 CN501 12
PHONO TUNER
ON/OFF Q501 Q503 LOUDNESS
37dB
Q101 CD
200mV /50k
LINE TAPE1 /CD-R /MD
200mV /1k
Q103
CN501
M VR501
1, 2
VOLUME
B
REC
CN203 1, 2
200mV TAPE2 /50k MONITOR 200mV /1k
REC
Q337-Q340 UP/DOWN
F
C
D
Q331, Q327, Q328
FROM UNUSUAL OUTPUT DETECTION 38 KEY INPUTS
FRONT R ASSY
TO FUNCTION SW
D
IC101
2, 3, 4 DIRECT, LOUDNESS ON/OFF
E
S602, S603 S702S704
23, 24, 36, 40, µ-COM 42
12, 15 VOLUME UP/DOWN 30, 31 FUNC MUTE ON/OFF 17
A D D
Q501Q514 Q337Q340 Q303
FROM FUNCTION SEL
S601
IC601
1 37
32, 33
G
D
604
SR INPUT TO PROTECTION RY
D
Q334, Q336
6
1 2 3 4
5
6
7
8
A-209R, A-209
A
A
VOLUME ASSY
DIRECT ON/OFF
D
AF ASSY
DIRECT ENERGY MOS
POWER AMP WRLC 39dB
CN501 8 CN203 8
Q505
PROTECTION RY RY401 RY402
401 SP-A SP-B
Q507
Q509 Q303
IC301 Q309Q330
RY403
J551 1
7
CN502
6
7
J3
6
FUNC MUTE
UNUSUAL OUTPUT DETECTION Q331, Q327, Q328
B
J551 1
B
H.P JA501
6
TONE 7 AND BALANCE
HEADPHONE ASSY
IC751 FRONT L ASSY VR751 VR752 F VR601
E
D
AF ASSY
+BL TO POWER STAGE BL TO µ-COM LED +6
C
D451
IC453 IC451 IC452 Q451
+19 15
TO OP AMP RY
C
AC PRIMARY ASSY
T1 S801 FU1
+BH TO VOLTAGE STAGE BH
REGULATOR Q452 D452D455
D
7
5 6 7 8
1
2
3
4
A-209R, A-209
3.2 OVERALL CONNECTION DIAGRAM
A
B
HEADPHONE ASSY AWX7114
F
FRONT R ASSY AWX7124 (MYXJ, MVXJ) AWX7121 (MLXJ, SBDXJ)
B
D
AF ASSY AWX7117 (MYXJ, MVXJ) AWX7116 (MLXJ, SBDXJ)
C
451
A
VOLUME ASSY AWX7118 (MYXJ, MVXJ) AWX7112 (MLXJ, SBDXJ)
D
8
1 2 3 4
5
6
7
8
A-209R, A-209
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
A
E
FRONT L ASSY AWX7123 (MYXJ, MVXJ) AWX7122 (MLXJ, SBDXJ)
AC POWER CORD
B
G
OPT ASSY AWX7125 (MYXJ, MVXJ)
C
AC PRIMARY ASSY AWX7113 (MYXJ, MVXJ, MLXJ) AWX7670 (SBDXJ)
ADG1154 : MYXJ, MLXJ types
ADG1156 : MVXJ type
ADG1154 (VKX1007) : SBDXJ type MYXJ, MVXJ, MLXJ types
SBDXJ type
POWER TRANSFORMER ATS7190 : MYXJ, MVXJ, MLXJ
(VKX1007)
A-209/SBDXJ
C
S2 : AKX-507 VOLTAGE SELECTOR
POWER TRANSFORMER ATS7191 : SBDXJ
D
9
5 6 7 8
1
2
3
4
A-209R, A-209
3.3 VOLUME and HEADPHONE ASSYS
A
B
HEADPHONE ASSY AWX7114
D
J551A
: AUDIO SIGNAL ROUTE
B
A
VOLUME ASSY AWX7118 (MYXJ, MVXJ) AWX7112 (MLXJ, SBDXJ)
C
ACX7038
VR-501 : ACX7038 (MYXJ, MVXJ) VR-501 : ACS7035 (MLXJ, SBDXJ)
(MYXJ, MVXJ)
D
D CN203
10
AB
1 2 3 4
E
J3
1
2
3
4
A-209R, A-209
3.4 AC PRIMARY ASSY
A
· NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY.
C
SBDXJ type
AC PRIMARY ASSY AWX7113 (MYXJ, MVXJ, MLXJ) AWX7670 (SBDXJ)
MYXJ, MVXJ, MLXJ types SBDXJ type POWER
REK1023 T1.25AL250V LIVE
S801 ASG1035
TO POWER TRANSFORMER
MYXJ, MVXJ, MLXJ types
TO AC POWER CORD
B
NEUTRAL REK1023 T1.25AL250V
A-209/SBDXJ
C
TO S2 VOLTAGE SELECTOR
D
C
1 2 3 4
11
1
2
3
4
A-209R, A-209 3.5 AF ASSY
: AUDIO SIGNAL ROUTE
A
1k
D
1k
AF ASSY AWX7117 (MYXJ, MVXJ) AWX7116 (MLXJ, SBDXJ)
C313,C337 :
B
IDLE ADJ. (L CH)
C314,C338 :
C
IDLE ADJ. (R CH)
MYXJ, MVXJ ONLY
D
MYXJ, MVXJ ONLY
12
D
1 2
A CN501
3 4
5
6
7
8
A-209R, A-209
A
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491001 MFD, BY LITTELFUSE INK. FOR IC454 (AEK7009).
C451
IRF530(S)
ACH7080 (6800/42) ACH7081 (6800/42)
C452
TO POWER TRANSFORMER
B
IRF9530(S)
IRF530(S)
R361R366:
C
IRF9530(S)
Q333Q336: C321C324:
D
B J551 F
5
CN601
6 7
D
8
13
1
2
3
4
A-209R, A-209
3.6 FRON L, FRONT R and OPT ASSYS
A
G
OPT ASSY AWX7125
(MYXJ, MVXJ)
FRONT L ASSY AWX7123 (MYXJ, MVXJ) AWX7122 (MLXJ, SBDXJ)
MYXJ, MVXJ ONLY
E
VSG1009
B
VSG1009
VSG1009
C
D
14
EFG
1 2
FRONT L ASSY S702 : LOUDNESS S703 : SPEAKER A S704 : SPEAKER B
3
D
4
CN202
A
CN502
5
6
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