User manual REX ZGG752ALU

GAS HOBS ZGG 642 ZGG 752 INSTRUCTION BOOKLET Please read this instruction booklet before using the appliance GB Important Safety Information You MUST read these warnings carefully before installing or using the hob. If you need assistance, contact our Customer Care Department on 08705 727727 Installation l Service l l l l l This hob must be installed by qualified personnel, according to the manufacturers instructions and to the relevant British Standards. Any gas installation must be carried out by a registered CORGI installer. Remove all packaging before using the hob. Ensure that the gas and electrical supply complies with the type stated on the rating plate, located near the gas supply pipe. Do not attempt to modify the hob in any way. This hob should only be repaired or serviced by an authorised Service Engineer and only genuine approved spare parts should be used. Environmental Information l l After installation, please dispose of the packaging with due regard to safety and the environment. When disposing of an old appliance, make it unusable, by cutting off the cable. Child Safety l l l l This hob is designed to be operated by adults. Do not allow children to play near or with the hob. The hob gets hot when it is in use. Children should be kept away until it has cooled. Children can also injure themselves by pulling pans or pots off the hob. Keep this instruction book for future reference and ensure it is passed on to any new owner. During Use l l Guide to Use the instructions The following symbols will be found in the text to guide you throughout the Instructions: Safety Instructions l l l l l l l l This hob is intended for domestic cooking only. It is not designed for commercial or industrial purposes. When in use a gas cooking appliance will produce heat and moisture in the room in which it has been installed. Ensure there is a continuous air supply, keeping air vents in good condition or installing a cooker hood with a venting hose. When using the hob for a long period of time, the ventilation should be improved, by opening a window or increasing the extractor speed. Do not use this hob if it is in contact with water. Do not operate the hob with wet hands. Ensure the control knobs are in the OFF position when not in use. When using other electrical appliances, ensure the cable does not come into contact with the hot surfaces of the cooking appliance. Unstable or misshapen pans should not be used on the hob as unstable pans can cause an accident by tipping or spillage. Never leave the hob unattended when cooking with oil and fats. Never use plastic or aluminium foil dishes on the hob. Perishable food, plastic items and areosols may be affected by heat and should not be stored above or below the hob unit. F Step by step instructions for an operation Hints and Tips Enviromental information This appliance complies with the following E.E.C. Directives: * 73/23 - 90/683 (Low VoltageDirective); * 93/68 (General Directives); * 89/336 (Electromagnetical Compatibility Directive); * 90/396 (Gas Appliances), and subsequent modifications 2 Contents For the User Important Safety Information Description of the Hob Operation Maintenance and Cleaning Something Not Working? Service and Spare Parts Guarantee conditions 2 3 4 4 5 5 6 For the Installer Important safety requirements Installation Building In Electrical connections Wiring Diagram Fault Finding Commissioning Conversion from Natural Gas to LPG 10 10 11 12 13 13 15 15 Description of the Hob ZGG 642 1 4 1 2 3 2 4 1 ZGG 752 1 3 1. Semi-rapid Burners 2. Rapid Burner 3. Auxiliary Burner 4. Control knobs 1 3 Operation Hob burners l l F l l To light a burner: push in the relevant control and turn it to maximum position; ZGG 752: upon ignition, keep the knob pushed down about 5 seconds. This will allow the "thermocouple" to be heated and the safety device to be switched off, otherwise the gas supply would be interrupted. then adjust the flame as required. If the burner does not ignite, turn the control knob to zero, and try again. If you use a saucepan which is smaller than the recommended size, the flame will spread beyond the bottom of the vessel, causing the handle to overheat. Take care when frying food in hot oil or fat, as the overheated splashes could easily ignite. To ensure maximum burner efficiency, you should only use pots and pans with a flat bottom fitting the size of the burner used (see table). Burner minimum diameter 180 mm. 120 mm. 80 mm. maximum diameter 260 mm. 220 mm. 160 mm. Large (rapid) Medium (semi-rapid) Small (Auxiliary) As soon as a liquid starts boiling, turn down the flame so that it will barely keep the liquid simmering. If the control knobs become difficult to turn, please contact your local Zanussi Service Centre. Maintenance and Cleaning Before any maintenance or cleaning can be carried out, you must DISCONNECT the hob from the electricity supply. The hob is best cleaned whilst it is still warm, as spillage can be removed more easily than if it is left to cool. The Hob Top Regularly wipe over the hob top and the aluminium frame using a soft cloth well wrung out in warm water to which a little washing up liquid has been added. Avoid the use of the following: - household detergent and bleaches; - impregnated pads unsuitable for non-stick saucepans; - steel wool pads; - bath/sink stain removers. Should the hob top become heavily soiled, it is recommended that a cleaning product such as Hob Brite or Bar Keepers Friend is used. F ZGG 752 The cap and crown of each burner are secured with two screws. To separate the two pieces, lift the crown, turn it upside down, then undo the two fixing screws as shown in fig. 1. After cleaning, reassemble the two parts and refit the cap on its correct position on the burner. Pan Supports The pan supports are dishwasher proof. If necessary, remove stubborn stains using a paste cleaner. Never use steel wool pads or acids. The Burners The burner caps and crowns can be removed for cleaning. Wash the burner caps and crowns using hot soapy water, and remove marks with a mild paste cleaner. A well moistened soap impregnated steel wool pad can be used with caution, if the marks are particularly difficult to remove. After cleaning, be sure to wipe dry with a soft cloth. Fig. 1 FO 2265 4 Something Not Working? IMPORTANT: If you call out an engineer to a fault listed below, or to repair a fault caused by incorrect use or installation, a charge will be made even if the appliance is under guarantee. SYMPTOM SOLUTION If the hob is not working correctly, please carry out the following checks before contacting your local Service Force Centre. n There is no spark when lighting the gas u Check that the unit is plugged in and the electrical supply is switched on u Check that the RCCB has not tripped (if fitted) u Check the mains fuse has not blown u Check the burner cap and crown have been replaced correctly, e.g. after cleaning. n The gas ring burns unevenly u Check the main jet is not blocked and the burner crown is clear of food particles. u Check the burner cap and crown have been replaced correctly, e.g. after cleaning. If after all these checks, your hob still does not operate correctly, contact your local Service Force Centre. Please note that it will be necessary to provide proof of purchase for any in-guarantee service calls. In-guarantee customers should ensure that the above checks have been made as the engineer will make a charge if the fault is not a mechanical or electrical breakdown. Service and Spare Parts In the event of your appliance requiring service, or if you wish to purchase spare parts, please contact your local Zanussi Service Force Centre by telephoning: 0870 5 929929 Your telephone call will be automatically routed to the Service Force Centre covering your post code area. The addresses are listed on the following pages. Before calling out an engineer, please ensure you have read the details under the heading Something Not Working. When you contact the Service Force Centre you will need to give the following details: 1. Your name, address and post code 2. Your telephone number 3. Clear and concise details of the fault 4. The model and serial number of the appliance (found on the rating plate) 5. The purchase date 5 Customer Care Department For general enquiries concerning your Zanussi appliance or for further information on Zanussi products, please contact our Customer Care Department by letter or telephone at the address below or visit our website at www.zanussi.co.uk Customer Care Department Zanussi 55-77 High Street Slough Berkshire SL1 1DZ 08705 727727 (*) * calls to this number may be recorded for training purposes. Guarantee Conditions Zanussi Guarantee conditions We, Zanussi, undertake that if, within 24 months of the date of the purchase, this Zanussi appliance or any part thereof is proved to be defective by any reason only of faulty workmanship or materials, we will, at our option, repair or replace the same FREE OF ANY CHARGE for labour, materials or carriage on condition that: * The appliance has been correctly installed and used only on the gas and electricity supply stated on the rating plate. * The appliance has been used for normal domestic purpose only, and in accordance with the manufacturer's instructions. * The appliance has not been serviced, maintained, repaired, taken apart or tampered with by any person not authorised by us. * All service work under this guarantee must be undertaken by a Zanussi Service Centre. * Any appliance or defective part replaced shall become the Company's property. * This guarantee is in addition to your statutory and other legal rights. Home visits are made between 8.30am and 5.30pm Monday to Friday. Visits may be available outside these hours, in which case a premium will be charged. * * Appliances found to be in use within a commercial or similar environment, plus those which are the subject to rental agreements. Products of Zanussi manufacture which are not marketed by Zanussi. European Guarantee If you should move to another country within Europe then your guarantee moves with you to your new home subject to the following qualifications: * The guarantee starts from the date you first purchased your product. * The guarantee is for the same period and to the same extent for labour and parts as exist in the new country of use for this brand or range of products. * This guarantee relates to you and cannot be transferred to another user. * Your new home is within the European Community (EC) or European Free Trade Area. * The product is installed and used in accordance with our instructions and is only used domestically, i.e. a normal household * The product is installed taking into account regulations in your new country. Before you move, please contact your nearest Customer Care centre, listed below, to give them details of your new home. They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances. France Senlis +33 (0)3 44 62 29 99 Germany Nürnberg +49 (0)911 323 2600 Italy Pordenone +39 (0)1678 47053 Sweden Stockholm +46 (0)8 738 79 50 UK Slough +44 (0)1753 219897 Exclusions This guarantee does not cover: * Damage or calls resulting from transportation, improper use or neglect, the replacement of any light bulbs or removable parts of glass or plastic. * Costs incurred for calls to put right an appliance which is improperly installed or calls to appliance outside the United Kingdom. 6 ZANUSSI SERVICE FORCE To contact your local Zanussi Service Force Centre telephone 08705 929 929 CHANNEL ISLANDS GUERNSEY Guernsey Electricity PO Box 4 Vale, Guernsey Channel Islands Jersey Electricity Company PO Box 45 Queens Road St Helier Jersey Channel Islands JE4 8NY ORKNEY (M65) Corsie Domestics 7 King Street Kirkwall Orkney KW15 Hydro Electrical Inveralmond House Ruthervenfield Road Perth PH1 3AQ Graham Begg Unit 4 Airport Ind Estate Wick KW1 4QS Tait Electronic Systems Ltd Holmsgarth Road Lerwick Shetland ZE1 0PW Bolts Shetland Ltd. 26 North Road Lerwick Shetland ZE1 0PE Leask Electrical Harisdale Symbister, Whalsay Shetland ZE2 9AA NORTH EAST GATESHEAD (M39) Unit 356a Dukesway Court Dukesway Team Valley Gateshead NE11 0BH 15 Hainton Avenue Grimsby South Humberside DN32 9AS Unit 1 Boulevard Industrial Estate Hull HU3 4AY 64-66 Cross Gates Road Leeds LS15 7NN PERTH JERSEY GRIMSBY (M42) PERTH (OWN SALES) HULL (M41) SCOTLAND ABERDEEN (M05) AUCHTERMUCHY (M03) BLANTYRE (M07) 54 Claremont Street Aberdeen AB10 6RA 33a Burnside Auchtermuchy Fife KY14 7AJ Unit 5 Block 2 Auchenraith Ind. Estate Rosendale Way Blantyre G72 0NJ 93 Irish Street Dumfries Scotland DG1 2 PQ Brair Hill 7 Hill Street Dunoon Argyll PA23 7AL 20 Cunningham Road Clyde Estate Rutherglen Glasgow G73 1PP Unit 3B Smithton Ind. Estate Smithton Inverness IV1 AJ Arran Domestics Unit 4 The Douglas Centre Brodick Isle of Arran KA27 8AJ J Zerfah 244 Bruernish Isle of Barra Western Islands HS9 5QY Walker Engineering Glenmhor Upper Serpentine Road Rothesay Isle of Bute PA20 9EH ND Macleod 16 James Street Stornoway Isle of Lewis PA87 2QW 2-8 Wood Market Kelso Borders TD5 7AX SHETLAND (OWN SALES) SHETLAND (OWN SALES) WHALSAY LEEDS (M37) NEWTON AYCLIFFE Unit 16 (M45) Gurney Way Aycliffe Industrial Estate Newton Aycliffe DL5 6UJ SHEFFIELD (M38) Pennine House Roman Ridge Ind. Roman Ridge Road Sheffield S9 1GB (OWN SALES) DUMFRIES (M01) DUNOON (M67) NORTHERN IRELAND BELFAST (M27) Owenmore House Kilwee Business Park Upper Dunmury Lane Belfast BT17 0HD NORTH WEST BIRKENHEAD (M11) 1 Kelvin Park Dock Road Birkenhead L41 1LT Unit 7 James Street Workshops James Street Carlisle Cumbria CA2 5AH South Quay Ind. Estate Douglas Isle of Man IM1 5AT Unit 1 Honeys Green Precinct Honeys Green Lane Liverpool L12 9JH Unit B Central Industrial Estate St Marks Street Bolton BL3 6NR Unit 250 Dawson Place Walton Summit Bamber Bridge Preston Lancashire PR5 8AL Unit 20 Haigh Park Haigh Avenue Stockport SK4 1QR GLASGOW (M04) WALES CARDIFF (M28) Guardian Industrial Estate Clydesmuir Road Tremorfa Cardiff CF2 2QS Unit 6-7 Coed Parc Abergele Road Rhuddlan Clwyd Wales LL18 5UG Maes Y Coed High Mead Llanybydder Carmarthenshire SA40 9UL Cromlech Lodge Ambleston Haverfordwest Pembrokeshire SA62 5DS OSWESTRY (M17) Plas Ffynnon Warehouse Middleton Road Oswestry SY11 2PP PRESTON (M13) CARLISLE (M10) INVERNESS (M06) ISLE OF ARRAN (OWN SALES) ISLE OF BARRA (OWN SALES) ISLES OF BUTE (M66) CLYWD (M14) ISLE OF MAN (M64) LIVERPOOL (M15) DYFED (M77) MANCHESTER (M09) HAVERFORDWEST (M75) ISLE OF LEWIS (M69) KELSO (M08) STOCKPORT (M16) 7 ZANUSSI SERVICE FORCE To contact your local Zanussi Service Force Centre telephone 08705 929 929 MIDLANDS BIRMINGHAM (M18) 66 Birch Road East Wyrley Road Ind. Estate Witton Birmingham B6 6DB Manning Road Ind. Estate Pinfold Road Bourne PE10 9HT 68 St. Marys Street Bridgnorth Shropshire WV16 4DR 101 Rycroft Street Gloucester GL1 4NB Unit 3 Bank Buildings Cattle market Hareford HE4 9HX 30 High Street Higham Ferrers Northants NN10 8BB Unit 2 Furnace Road Ilkeston DE7 5EP Unit 7 Oaks Ind. Estate Coventry Road Narborough Leicestershire LE0 5GF Unit 8 Stonefield Park Clifton Street Lincoln LN5 8AA 18-21 Croft Road Brampton Ind. Estate Newcastle under Lyme Staffordshire ST5 0TW 13 Thornhill Road North Moons Moat Redditch Worcestershire B98 9ND Unit 3 Sterling Park Claymore Tamworth B77 5DO Units 1 & 2 Northbrook Close Gregorys Mill Ind. Estate Worcester WR3 8BP LONDON & EAST ANGLIA BECKENHAM (M79) 11a Gardener Ind. Estate Kent House Lane Beckenham Kent BR3 1QZ Hanbury Road Widford Ind. Estate Chelmsford Essex CM12 3AE Unit 14 Capitol Park Capitol Way Colindale London NW9 0EQ 194 Court Road Mottingham Eltham London SE9 4EW 284 Alma Road Enfield London EN3 7BB Unit B4 Imperial Business Estate Gravesend Kent DA11 0DL Unit 4 Riverside Estate Coldharbour Lane Harpenden AL5 4UN 16-17 Woodside Ind. Estate Works Road Letchworth Herts SG6 1LA 2/4 Royal Lane Yiewsley West Drayton Middlesex UB7 8DL Reform Road Maidenhead Berkshire SL6 8BY 10 Island Farm Avenue West Molesey Surrey KT8 2UZ 9 Pipers Court Berkshire Drive Thatcham Berkshire RG19 4ER Unit 6C Elton Park Business Centre Hadleigh Road Ipswich IP2 0DD 2b Trafalgar Street Norwich NR1 3HN SUNBURY (M63) Unit 1a The Summit Hanworth Road Hanworth Ind. Estate Sunbury on Thames TW16 5D BOURNE (M44) CHELMSFORD (M47) SOUTH EAST ASHFORD (M58) Unit 2 Bridge Road Business Est. Bridge Road Ashford Kent TN2 1BB Unit 1 Redsfield Ind. Estate Church Crookham Fleet Hampshire GU13 0RD 21-25 Bridge Road Haywards Heath Sussex RH16 1UA BRIDGNORTH (M72) COLINDALE (M53) FLEET (M59) GLOUCESTER (M23) HEREFORD (M31) ELTHAM (M78) ENFIELD (M49) HAYWARDS HEATH (M55) SOUTH WEST BARNSTAPLE (M30) Main Road Fremington Barnstaple North Devon EX31 2NT 63-65 Curzon Road Bournemouth Dorset BH1 4PW 6 Hamp Ind. Estate Bridgewater Somerset TA6 3NT 11 Eldon Way Eldonwall Trading Bristol Avon BS4 3QQ 266 Main Road Southbourne Emsworth PO10 8JL Unit 8 Enterprise Court Ryde Business Park Ryde Isle of Wight PO33 1DB Unit 2 Zealley Ind. Estate Kingsteignton Newton Abbot S. Devon TQ12 3TD Unit 7D Pool Ind. Estate Wilson Way Redruth Cornwall TR15 3QW HIGHAM FERRERS (M51) GRAVESEND (M57) ILKESTON (M43) LEICESTER (M22) HARPENDEN (M46) BOURNEMOUTH (M26) LETCHWORTH (M50) BRIDGEWATER (M35) BRISTOL (M25) LINCOLN (M40) LONDON (M76) EMSWORTH (M33) NEWCASTLE UNDER LYME (M12) MAIDENHEAD (M60) ISLE OF WIGHT (M34) REDDITCH (M20) MOLESEY (M61) NEWTON ABBOT (M29) TAMWORTH (M19) NEWBURY (M24) REDRUTH (M36) WORCESTER (M73) IPSWICH (M48) NORWICH (M52) 8 Instructions for the Installer Engineers technical data OVERALL DIMENSIONS ZGG 642 Width: Depth: 580 mm. 510 mm. ZGG 752 680 mm. 510 mm. Ignition HT Spark Spark Generator Spark Gap Semi-rapid Burner Heat Input Ispra Control's BF 50046 230-240V 0.6 YA T 120 Fixed CUT OUT DIMENSIONS ZGG 642 Width: Depth: 550 mm. 470 mm. ZGG 752 560 mm. 480 mm. 1.9 kW (6483 BTU/HR) Rapid Burner Heat Input 2.9 kW Natural Gas (9895 BTU/HR) 2.7 kW L.P.G. (9212 BTU/HR) Auxiliary Burner Heat Input 1.0 kW (3412 BTU/HR) SUPPLY CONNECTIONS Gas: RC 1/2 inch (1/2 inch male) Rear right hand corner Electric: 230-240V 50Hz supply, 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse. VALUE = 37.78 MJ/m3 CHARACTERISTICS Ws - 50.7 MJ/ m3 TYPE OF GAS BURNER RAPID (large) MAX MIN SEMI-RAPID (medium) MAX MIN AUXILIARY (small) MAX MIN POSITION NOMINAL THERMAL POWER kW NOMINAL FLOW RATE m3/h NOZZLE REFERENCE 1/100 mm NOMINAL THERMAL POWER kW NOMINAL FLOW RATE g/h NOZZLE REFERENCE 1/100 mm NATURAL GAS 20 mbar 2.9 0.276 119 2.7 195 86 0.65 0.062 Adjust. 0.65 46.8 40 1.9 0.181 96 1.9 137 71 0.45 0.043 Adjust. 0.45 32.4 32 1.0 0.095 70 1.0 72 50 0.33 0.031 Adjust. 0.33 23.8 28 Burner Auxiliary Semi-rapid Rapid VALUE = 49.92 MJ/Kg LPG GAS 28-30/37 mbar Dia. Tap By-pass 1/100 mm 28 32 40 APPLIANCE CLASS: 3 APPLIANCE CATEGORY: II2H3+ APPLIANCE GAS SUPPLY: Natural gas G20 / 20mbar Aeration adjustment none 9 Important safety requirements This hob must be installed in accordance with the Gas Safety (Installation and Use) Regulations (Current Edition) and the IEE Wiring Regulations (Current Edition). Detailed recommendations are contained in the following British Standards Codes Of Practice: B.S. 6172/ B.S. 5440, Part 2 and B.S. 6891 Current Editions. The hob should not be installed in a bed sitting room with a volume of less than 20 m3. If it is installed in a room of volume less than 5 m3 an air vent of effective area of 110 cm2 is required. If it is installed in a room of volume between 5 m3 and 10 m3 an air vent of effective area of 50 cm2 is required, while if the volume exceeds 11 m3 no air vent is required. However, if the room has a door which opens directly to the outside no air vent is required even if the volume is between 5 m3 and 11 m3. If there are other fuel burning appliances in the same room, B.S. 5440 Part 2 Current Edition, should be consulted to determine the requisite air vent requirements. FITTING THE GAS HOB WITHOUT A COOKER HOOD ABOVE 600 mm 700 mm 400 mm 55 mm 400 mm 100 mm 50 m m 50 m m FO 2369* Location The hob may be located in a kitchen, a kitchen/diner or bed sitting room, but not in a bathroom, shower room or garage. Before making the cut out in the worktop ensure that the edges of the hob that are to be near either a side or rear wall have a minimum distance of 55 mm. between the edge of the hob and the wall. The minimum distance combustible material can be fitted above the hob is 400 mm. If it is fitted below 400 mm. a space of 50 mm. must be allowed from the edges of the hob. The minimum distance combustible material can be fitted directly above the hob is 700 mm. A minimum distance of 100 mm. must be left between the side edges of the hob and any adjacent cabinets or walls. FITTING THE GAS HOB WITH A COOKER HOOD ABOVE 600 mm 700 mm 400 mm 55 mm 400 mm 100 mm 50 m m 50 m m Installation IMPORTANT This hob must be installed by qualified personnel to the relevant British Standards. Any gas installation must be carried out by a registered CORGI installer. The manufacturer will not accept liability, should the above instructions or any of the other safety instructions incorporated in this book be ignored. WHEN THE HOB IS FIRST INSTALLED FO 2231* Once the hob has been installed, it is important to remove any protective materials, which were put on in the factory. On the end of the shaft, which includes the GJ 1/2" threaded elbow, adjustment is fixed so that the washer is fitted between the components as shown in the diagram. Screw the parts together without using excessive force. Gas Connection Connection to the gas supply should be with either rigid or semi-rigid pipe, i.e. steel or copper. The connection should be suitable for connecting to RC 1/2 (1/2 BSP male thread). When the final connection has been made, it is essential that a thorough leak test is carried out on the hob and installation. Ensure that the main connection pipe does not exert any strain on the hob. It is important to install the elbow correctly, with the shoulder on the end of the thread, fitted to the hob connecting pipe. Failure to ensure the correct assembly will cause leakage of gas. FO 0814 FO 0264 A) End of shaft with nut B) Washer C) Elbow 10 Cut Out Size The dimensions of the cut-out are given in the diagram. 55 m in. Rectangular cut-out size for hob Dimensions are given in mm. 55 m in. ZGG 642 ZGG 752 470 30 550 FO 2098 FO 2038 480 560 150 min Building In Building over a cupboard or drawer If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface. It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and 2. FLEX OUTLET 1 ON/OFF SWITCH Building over a kitchen unit with door Proper arrangements must be taken in designing the furniture unit, in order to avoid any contact with the bottom of the hob which can be heated when it is operated. The recommended solution is shown in diagram 3. The panel fitted under the hob ("a") should be easily removable to allow easy access if technical assistance is needed. The space behind the kitchen unit ("b") can be used for connections. FO 0763 ON/OFF SWITCH 2 30 60 3 a b FLEX OUTLET Fitting the hob to the worktop Before fitting the hob into the cut out, an adhesive seal must be fitted to the underside outside edge (Fig. 4) of the hob. It is essential that no gaps are left in this seal in order to prevent spillage near the hob seeping into the cabinet below. 1) Remove the pan supports, the burners caps and crowns and turn the hob upside down, taking care the ignition candles are not damaged in this operation. 2) Place the sealing gasket all around the glass top edge as shown in diagram 4. 3) Fit the hob in the cut out and push it down until the glass top and the working top make contact, as shown in diagram 5. FO 0764 FO 1013 Dimensions are given in mm. F FO 2108 20 min 4 11 5 A a ZGG 752 FO 2321 5 a) Sealing gasket ZGG 642 FO 2107 Electrical connections Any electrical work required to install this hob should be carried out by a qualified electrician or competent person, in accordance with the current regulations. THIS HOB MUST BE EARTHED. The manufacturer declines any liability should these safety measures not be observed. This hob is designed to be connected to a 230-240V 50Hz AC electrical supply. Before switching on, make sure the electricity supply voltage is the same as that indicated on the hob rating plate. The rating plate is located on the bottom of the hob. A copy is attached on the back cover of this book. The hob is supplied with a 3 core flexible supply cord incorporating a 3amp plug fitted. In the event of having to change the fuse, a 3amp ASTA approved (BS 1362) fuse must be used. Should the plug need to be replaced for any reason, the wires in the mains lead are coloured in accordance with the following code: Green and Yellow - Earth Blue - Neutral Brown - Live Connect the green and yellow (earth) wire to the terminal in the plug which is marked with the letter 'E' or the earth symbol or coloured green and yellow. Connect the blue (neutral) wire to the terminal in the plug which is marked with the letter 'N' or coloured black. Connect the brown (live) wire to the terminal in the plug which is marked with the letter 'L' or coloured red. Upon completion there must be no cut, or stray strands of wire present and the cord clamp must be secure over the outer sheath. A cut off plug inserted into a 13 amp socket is a seriuos safety (shock) hazard. Ensure that the cut off plug is disposed of safely. Permanent Connection In the case of a permanent connection, it is necessary that you install a double pole switch between the hob and the electricity supply (mains), with a minimum gap of 3 mm. between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations. The switch must not break the yellow and green earth cable at any point. Ensure that the hob supply cord does not come into contact with surfaces with temperatures higher than 50 deg. C. F FO 0390 12 Wiring Diagram L 1 A 0 2 3 4 5 6 220/240 A. IGNITOR SWITCH B. IGNITOR UNIT N Brown B Fault Finding Preliminary Electrical Systems Check Blue Green Yellow PLUG (with cover removed) Earth Wire Green/Yellow SOCKET (face view) () FUSE E( ) START Isolate appliance and carry out: A: Earth Continuity check. Neutral Wire Blue N L Blue Brown Green Yellow NO YES Carry out: C: Polarity check. Carry out: D: Resistance to Earth check. Electricity supply should now be satisfactory. Has inlet fuse blown? NO YES A. EARTH CONTINUITY CHECK - Appliance must be electrically disconnected - meter set on W (Ohms) x 1 scale and adjust zero if necessary. a) Test leads from any appliance earth point to earth pin on plug. Resistance should be less than 0.1 ý (Ohm), check all earth wires for continuity and all contacts are clean and tight. B. INSULATION CHECK - Appliance electrically disconnected, all switches ON. a) meter set on W(Ohms) x 1 scale. Test leads from L to N in appliance terminal block. If meter reads «0» then there is a short circuit. b) meter set on W (Ohm) x 100 scale. Repeat test with leads from L to E. If meter reads less than × (infinity) there is a fault. NOTE - Should it be found that the fuse has failed but no fault is indicated - a detailed continuity check (i.e. by disconnecting and checking each component) is required to trace the faulty component. It is possible that a fault could occur as a result of local burning/arcing but no fault could be found under test. However a detailed visual inspection should reveal evidence of burning around the fault. Inlet wiring faulty. Rectify any fault. Isolate appliance and carry out: B: Insulation check. Rectify any fault including replacing fuses as necessary. 13 Ignition System / Gas Ignition Ignitor does not spark YES Check gas supply at burner NO Check plug top fuse and replace if necessary Light burner manually Check polarity and earth continuity of supply point Check by pass simmer adjusted Check earth continuity of appliance Check position of the electrode Check continuity from 'N' on the mains connector block and "O" on the ignitor unit Check continuity from the tip of each electrode to the terminals 1 to 4 on the ignitor unit Check fitting of burners Check continuity from 'L' on the mains connector block and the taps ignition switches Check for breaks in the insulation of the HT leads Check continuity from ignition switches connector to ignitor unit Change the taps ignition switches Change the ignitor unit 14 Commissioning When the hob has been fully installed it will be necessary to check the minimum flame setting. To do this, follow the procedure below. Turn the gas tap to the MAX position and ignite. Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times. If the flame is unstable or is extinguished follow the procedure below. Procedure: F Re-ignite the burner and set to MIN. Remove the control knob. To adjust, use a thin bladed screwdriver and turn the adjustment screw (see diagram) until the flame is steady and does not extinguish, when the knob is turned from MIN to MAX. Repeat this procedure for all burners. FO 1042 a) Minimum adjustment screw b) Tap Pressure Testing F Remove left hand pan support and front left burner cap and crown. Fit manometer tube over the injector. Turn on the burner gas supply and ignite another burner. The pressure reading should be nominally 20mbar and must be between 17 mbar and 25mbar. Turn off the burner supplies. Conversion from Natural Gas to LPG It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted. The gas rate is adjusted to suit. Method Ensure that the gas taps are in the 'OFF' position Isolate the hob from the electrical supply Remove all pan supports, burner caps, rings, crowns and control knobs. With the aid of a 7mm box spanner the burner injectors can then be unscrewed and replaced by the appropriate LPG injectors. TO ADJUST THE GAS RATE With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw, which is located down the centre of the gas tap control shaft. Upon completion stick the replacement rating plate on the under side of the hob. IMPORTANT The replacement/conversion of the gas hob should only be undertaken by a competent person. 15 CUSTOMER CARE Zanussi 55-77 High Street Slough Berkshire, SL1 1DZ Tel: 08705 727727 © Electrolux Household Appliances Limited 2000 From the Electrolux Group. The worlds No.1 choice. The Electrolux Group is the worlds largest producer of powered appliances for kitchen, cleaning and outdoor use. More than 55 Group products (such as refrigerators, cookers, washing machines, vacuum cleaners, chain saws and lawn mowers) are sold each year to a value of approx. USD 14 billion in more than 150 countries around the world. 35668-9202 09/00 Grafiche MDM - Forlì