User manual ROYAL SOVEREIGN RSC-1650H

Royal Sovereign LAMINATORS OWNER'S MANUAL RSC-1650H/1650C PLEASE READ AND SAVE INSTRUCTIONS -1EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 TABLE OF CONTENTS TOPICS INSTRUCTION CHARACTERISTICS SPECIFICATIONS SETTING UP FILM HANGING FILM ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- PAGE 3 3 4 4 5 6 7 8 9 10 10 11 12 12 13 13 14 14 15 SAFETY PRECAUTIONS NAMES OF MAJOR PARTS OF MACHINE------------------------------------ CONTROL OF ROLLER PRESSURE INSTRUCTIONS FOR CONTROL PANEL 2.HOW TO USE BUTTONS LAMINATING STEPS 1.FUNCTIONS OF CONTROL PANEL ------------------------------------------------------------------------------------------------------------------------------------------- METHOD FOR USING CUTTER -----------------------------------------------1.CROSS CUTTER -----------------------------------------------------------IMPORTANT SAFETY CONCERNS IT'S NOT OUT OF ORDER ---------------------------------------MAINTENANCE ------------------------------------------------------------------------------------------------------------------------ASSEMBLY PARTS -------------------------------------------------------------WARRANTY ----------------------------------------------------------------------- -2EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 INSTRUCTION Thank you for purchasing a Royal Sovereign Roll Laminator. It has been designed and manufactured to provide years of continuous service in the professional environment. To insure high quality lamination, please read this instruction manual thoroughly. This manual will provide you with complete operating and maintenance information. SAFETY PRECAUTIONS The safety recommendations outlined in this section are to be read, understood and followed before operating machine.keep this information for future refrence. Failure to. comply any of the following safety procedures could result in serious personal injury. 1. To prevent the possibility of electrical shock, do not immerse machine in water or permit liquids to spill inside. 2. Do not allow articles of clothing (neckties, scarves, papers, etc.) near front or rear machine openings as they could get caught by rollers and be pulled inside, causing personal injury. 3. Do not insert sharp objects into front or rear machine openings.Do not place anything in feed tray openings of machine other than appropriate laminating materials or pouches 4. Do not attempt to laminate items that exceed total recommended material thickness. 5. Do not operate machine for any other purposes than its intended use. 6. Do not operate machine if electrical plug or power cord is damaged. 7. Turn off the power when unattended or not in use. Unplug machine before moving it or when it is not in use for an extended period of time. 8. This machine is intended for indoor use only. 9. Do not alter or extend electric plug. Plug is configured for appropriate electrical supply. 10. The socket-outlet shall be installed mear the equipment and shall be easily accessible. -3EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 CHARACTERISTIC RS Roll Laminator Line is advanced laminators with time transcendental design, utilizing the latest in laminating technology. It is designed for you to set temperature and speed as necessary. Also you can laminate anything at high speed,regardless of thickness of material and type of film.It is also designed for convenient use by anyone through the simple procedure of adjusting film tension in accordance with the thickness of film and materials to be laminated. SPECIFICATIONS Description Power Supply Power Consumption(Watts) Max. Laminating Width(mm) Laminating Thickness(micron) Laminating Speed(mm/min) Ready time(min) Heating Method Temp` Select Temp`Control Speed Control Driving Motor Transport Type Cooling System Hot Lamination Photo Lamination Mount Lamination Reverse Stand-by mode Power auto-off Foot switch Remote switch Laminating Length Measurement Laminating Paper Counting Dimension(W×D×H,mm Unit Weight Gross Demension(W×D×H,mm Gross Weight 10 Warm Roller 9 step digital 9 step (digital) DC Geared Motor 2 Roller no no yes yes(15mm) yes no no yes yes no no 1960×650×121077.2"×25.6"×47.4" 230Kg(500ibs) 2100×875×125082.7"×34.1"×49.2" 300Kg(660ibs) RSC-1650H 120V/60Hz 1700 1650(65") 25,50,75,80,100,... 5000(16.4ft/min) -- no RSC-1650C 120V/60Hz 100 1650(65") -4EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 NAMES OF MAJOR PARTS OF MACHINE 1 11 3 4 6 2 8 5 9 7 10 12 13 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NAME FRAME-GUIDE,PAPER TAKE-UP SWITCH TAKE-UP BOBBIN IDLE BAR TABLE-FRONT HOT ROLLER ASS'Y-STAND CONTROL PANEL PRESSURE LEVER TENSION CONTROL KNOB SAFETY COVER FOOT SWITCH REMOCON SWITCH RSC-1650H RSC-1650H UPPER ROLLER X -5EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 L C D SETTING UP FILM COLD FILM PAPER BACK 1. Set the glossy side of upper/lower film to face the heat. ( Glossy side is PET film and matte side is thermal polymer laminating film.) 2. Like picture 1, insert core into the left side of upper/lower film shaft. 3. Like picture 2 and 3, insert core into the right side of upper/lower film. 4. Like picture 4 and 5, adhere core closely. (Make the right/left direction of fixing screw consistent.) 5. Locate film in the middle, and then fasten core fixing screw. -6EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 HANGING FILM TAKE UP DEVICE COLD FILM PAPER BACK HOT ROLLER UPPER IDLE BAR PAPER BACK LOWER IDLE BAR 1. Set up cold film below the upper bar of the machine. (Set the same as methord of the HOT film for protect paper of lower part) 2. Set the pressure lever to the 15mm, open mode. 3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers. 4. Pull the film from the upper roller passing over the upper idle bar to the upper roller and put it on the upper roller. 5. Put the paper back of the film to the bobbin at take-up bar to rewind the paper back. 6. Allow some of the film with melted resin to stick to the Guiding Paper. 7. Place the film from lower shaft beneath the film from the upper roller which is already meiting. and unwind films of both rollers 30~40cm(1~1.3ft) for loosing the tension. 8. Set the pressure lever to the 1mm. 9. Set speed at 1 and press the RUN button. The films will be fed into the machine and will come out from the rear site of machine. 10. Check the status of lamination and place the pressure lever at lamination mode. -7EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 CONTROL OF ROLLER PRESSURE ***Methods of controlling pressure of the roller** 1. For setting, pull the pressure lever out and turn the lever to following the indication 2. OPEN/15mm(Board) : For laminating 15mm thick board (RSC-1650H/1650C) 3. 10~13mm(Board) : For laminating 10~13mm thick board 4. 5~7mm(Board) : For laminating 5~7mm thick board 5. 1mm(Hard Board) : For laminating 1mm thick board 6. Laminating : For laminating 32~250micron thick film -8EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 INSTRUCTIONS FOR CONTROL PANEL We designed this machine standing by user's convenience. You can manipulate speed and temperature . ***Terms*** 3 4 3 2 5 2 6 6 1 1 -9EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 1. FUNCTIONS OF CONTROL PANEL 1 2 3 4 5 6 RUN/STOP BUTTON : Run or stop the rollers SPEED BUTTON : Increase or decrease speed LED OF SPEED : Display or speed LED OF TEMP. : Display temperature TEMP.BUTTON : Increase or decrease temperature REVERSE BUTTON : To make the rollers run backward 2.HOW TO USE BUTTONS 1 RUN / STOP BUTTON Push the RUN button to stop it. button in order to run rollers and push STOP 2 SPEED BUTTON Push the SPEED button button to increase the speed,push the speed to decrease the speed. 5 TEMP. BUTTON Push the TEMP. button TEMP. button to increase the temperature,push the to decrease. REV 6 REVERSE BUTTON Stay pressing REVERSE button to have . The roller run backward. - 10 EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 LAMINATING STEPS 1. Put cold roll film on upper bar.(Set the same as methord of the HOT film for protect paper of lower part) 2. Pull COLD film, and fix it so that backside protecting paper can be wound on take-up mandrel clockwise. (Revolve core to make protectingpaper tight a little bit.) 3. Set pressure lever at the proper position following to your lamination condition. 4. After pressing the RUN/STOP button choose and set proper speed by using the SPEED button or . 5. Turn on the take up device and set the proper film tension by pressing the RUN/STOP button. Lower tension would make better operation. 10. Set pressure lever at the Hard board/15mm mode. 11. Turn off the power switch. *** Reference *** 1. Set up the protection paper. Otherwise, glue form the film will be stuck on the face of roller and it can be seriously damaged. 2. Turn the switch RUN/STOP and "Take up motor" at the same time. - 11 EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 METHOD FOR USING CUTTER **Cross Cutter** 1. It is on the back side of the machine. 2. After lamination, move cutter to a point about 1/3 of the width of lamination. 3. Grasp film with one hand and press the cutter, cutter downward and slide it to the direction intending to cut with another hand. 4.Press the cutter and slide it the other way. - 12 EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 IMPORTANT SAFETY CONCERNS 1.Please be cautious that neck tie, necklace, long hair, clothes are kept well away while operation. 2.Prevent children from accessing the machine Extreme Heat Will Cause Injury 3.Place the machines on the plated place in order to prevent the machine from damage. 4.Make certain that the machine is connecterd to an adequate power souce. 5.Do not use any other purposes other than Lamination. MAINTENANCE 1.Do not allow the machine to run with only one roll of film installed. The melted resin will adhere to one roller and ruin future laminations. 2.The width of film should be bigger than the material, and Width of upper side and lower side of film should be same in order not to allow melted resin to adhere to the rollers. 3.Be sure to adjust the film tension while in operation. If the tension is too tight, it could cause the film to stretch. 4.After work, you should clean the resin from the rollers before beginning the next operation 5.Please check the lubricant after long operation or you do not use for a long time. 6.Check the chain linking each gear is not loosened.The limit tension allowed is 3mm. - 13 EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 It's not out of order Symptom *Rollers do not operate after press RUN button in. 2. Power switch is at OFF mode. 3. Emergency switch may be at ON mode. 4. The safety cover is opened. 2. Check if the switch is on. 3. Check if the emergency switch is off. 4. Check the s/w of safety cover is right. Cause 1. Power cord may not be plugged CHECK POINT 1. Check the power cord. *Wrinkled lamination result 1. Film tension is not proper, too tight. 1. Adjust film tension. ASSEMBLY PARTS PART NAME Core(76mm) 10 EA MODEL PART NAME Bolt(M8X12) 6 EA MODEL FUSE(50T) (AC250V 6.3A) Washer(8) 1 RSC-1650H RSC-1650C BOLT CORE 1 8 6 RSC-1650H RSC-1650C FUSE(65TS) (AC250V 20A) - 14 EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 WARRANTY 1. For six month from the date of purchase, Royal Sovereign International Corporation or its authorized service center will repair this product free of charge if it is defective in material or workmanship. 2. This Limited Warranty does not include cleaning, or damage caused by accident, neglect, misuse or improper installation, operation or external scratch, any damage caused from service, maintenance, modifications or tampering by anyone other than a Sovereign authorized service representative, or damage caused by a natural calamity such as fire or earthquake and etc... 3. Customers will bear the expense of Transportation fee and delivery fee of the damaged machine. - 15 EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500