User manual ROYAL SOVEREIGN RSR-1050

Royal Sovereign LAMINATORS OWNER'S MANUAL RSH-1050/1650 ,RSR-685/1050 PLEASE READ AND SAVE INSTRUCTIONS EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -1- TABLE OF CONTENTS TOPICS INSTRUCTION PAGE ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------3 3 4 4 5 6~7 8 9 10 10 11 12 13 14 15 16~19 20 20~21 22 23 23 23 24 24 25 25 26 27 SAFETY PRECAUTIONS CHARACTERISTICS SPECIFICATIONS --------------------------------------------------------------------NAMES OF MAJOR PARTS OF MACHIN-------------------------------------------HOW TO INSTALL THE REWINDER --------------------------------------------HOW TO INSTALL THE UNWINDER -----------------------------------------------SETTING UP FILM HANGING FILM ----------------------------------------------------------------------------------------------------------------------------------------- 1.HOT FILM ----------------------------------------------------------------------------2.COLD FILM --------------------------------------------------------------------------CONTROL OF ROLLER PRESSURE ------------------------------------------------------------------------------------INSTRUCTIONS FOR CONTROL PANEL 1.LCD WINDOW ---------------------------------------------------------------------2.FUNCTIONS OF BUTTONS ----------------------------------------------------3.HOW TO USE BUTTONS ---------------------------------------------------LAMINATING STEPS -----------------------------------------------------------------1.HOT LAMINATING ------------------------------------------------------------2.COLD LAMINATING --------------------------------------------------------------TIPS FOR REMOTE CONTROL AND FOOT SWITCH ------------------------METHOD FOR USING CUTTER -----------------------------------------------------*.CROSS CUTTER -------------------------------------------------------------------IMPORTANT SAFETY CONCERNS IT'S NOT OUT OF ORDER ---------------------------------------------MAINTENANCE ------------------------------------------------------------------------------------------------------------------------------------SPARE PARTS -------------------------------------------------------------------------WARRANTY ----------------------------------------------------------------------------SPEED & TEMPERATURE ADJUSTMENT---------------------------------------- EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -2- INSTRUCTION Thank you for purchasing a Royal Sovereign Roll Laminator. It has been designed and manufactured to provide years of continuous service in the professional environment. To insure high quality lamination, please read this instruction manual thoroughly. This manual will provide you with complete operating and maintenance information. For additional product support or factory-direct ordering information. Call Royal Sovereign Customer Service at 1-800-397-1025. SAFETY PRECAUTIONS The safety recommendations outlined in this section are to be read, understood and followed before operating machine. Keep this information for future reference. Failure to comply any of the following safety procedures could result in serious personal injury. 1. To prevent the possibility of electrical shock, do not immerse machine in water or permit liquids to spill inside. 2. Do not allow articles of clothing (neckties, scarves, papers, etc.) near front or rear machine openings as they could get caught by rollers and be pulled inside, causing personal injury. 3. Do not insert sharp objects into front or rear machine openings. Do not place anything in feed tray openings of machine other than appropriate laminating materials or pouches. 4. Do not attempt to laminate items that exceed total recommended material thickness. 5. Do not operate machine for any other purposes than its intended use. 6. Do not operate machine if electrical plug or power cord is damaged. 7. Turn off the power when unattended or not in use. Unplug machine before moving it or when it is not in use for an extended period of time. 8. This machine is intended for indoor use only. 9. Do not alter or extend electric plug. Plug is configured for appropriate electrical supply. 10. The socket-outlet shall be installed near the equipment and shall be easily accessible. EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -3- CHARACTERISTIC RS Roll Laminator Line is advanced laminators with time transcendental design, utilizing the latest in laminating technology. It is designed for you to set temperature and speed as necessary and have the machine remember your settings. Also, you can laminate anything at high speed, regardless of thickness of material and type of film. Remote control device allows for control of the machine from the front or rear. Foot-Pedal Switch allows for hands-free operation. It is also designed for convenient use by anyone through the simple procedure of adjusting film tension in accordance with the thickness of film and materials to be laminated. SPECIFICATIONS Description Dimensions(w x d x h) Weight RSH-1650 1960x650x1210mm (77.2x25.6x47.4in) 300Kg (660lbs) RSR-1050 RSH-1050 RSR-685 1070x650x1220mm (42.1x25.6x48.0in) 100Kg (220.5lbs) 1400x650x1220mm (55.1x25.6x48.0in) 140Kg (308.6lbs) AC100~120V, 50/60Hz AC220~ 240V, 50/60Hz 3300w 2m/min 6.5ft/min 1650mm (64.9inch) 15.0mm (0.6inch) 32 - 250micron (1.3-10mil) Yes 3 Yes No Yes Yes Yes Yes Yes 2 Yes Yes Yes Yes Yes Yes Yes 1 Yes Yes Yes Yes Yes Yes 4m/min 13.1ft/min 3000w 2m/min 6.5ft/min 2000w 4m/min 13.1ft/min 685mm (27inch) 13.0mm (0.5inch) Voltage/Cycles Power Consumption Max. Laminating Speed Max. Laminating Width 1050mm (41.3inch) Max. Laminating Thickness Film thickness COLD and WARM Laminating Cooling Blowers Take-Up Film Alignment Cutter-Cross Ass'y Stand Switch-Foot Wired Remote Control EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -4- NAMES OF MAJOR PARTS OF MACHINE 1 6 3 2 4 10 11 12 5 8 7 14 9 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NAME FRAME-GUIDE,PAPER TAKE-UP SWITCH TAKE-UP BOBBIN IDLE BAR TABLE-FRONT HOT ROLLER HOT METAL ROLLER ASS'Y-STAND FOOT SWITCH REMOTE CONTROL SWITCH CONTROL PANEL PRESSURE LEVER TENSION CONTROL KNOB FILM ALIGNMENT KNOB SAFETY COVER RSH-1650 RSH-1050 RSR-1050 RSR-685 X X X X X EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -5- How to install the rewinder 1. Disassemble both the Right cover and the Left cover. (Note :Turn the fastening nut of the Emergency switch counterclockwise and disaasemble the Emergency switch before disassembling the Right cover.) 2. Disassemble the Rear cover. 3. Disassemble the power switch bracket which is located at the left side of the machine. Power switch bracket M5 screw 6EA Plate-Rewinder L 4. Put the Plate-Rewinder L on the outer side of the frame as shown in the following figure and fasten it with six M5 screws. 5. Put the Plate-Rewinder R on the outer side of the frame as shown in the following figure and fasten it with six M5 screws. Plate-Rewinder R 6. Insert the male connector from the Rewinder motor into the female connector from the EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -6- take -up motor. Female Connector from take-up motor Male Connector from rewinder motor 7. Assemble the Right cover letting the wires go through the slot which is located at the rear side of the Right cover. 8. Put the Power switch bracket on the Plate-Rewinder L and fasten it with two M4 screws. Power switch bracket Plate-Rewinder L How to install the unwinder EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -7- 1. Put the Plate-Unwinder R on the inner side of the frame as shown in the following figure and fasten it with four M6 hexagonal bolts. Plate-Unwinder R M6 hexagonal bolt 2. Put the Plate-Unwinder L on the inner side of the frame as shown in the following figure and fasten it four M6 hexagonal bolts. L C D SETTING UP FILM EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -8- Picture 1 Picture 2 Upper Film Picture 3 Lower Film Picture 4 Upper Film Picture 5 Lower Film Core Fixing Screw 1. Set the glossy side of upper/lower film to face the heat. ( Glossy side is PET film and matte side is thermal polymer laminating film.) 2. Like picture 1, insert core into the left side of upper/lower film shaft. 3. Like picture 2 and 3, insert core into the right side of upper/lower film. 4. Like picture 4 and 5, adhere core closely. (Make the right/left direction of fixing screw consistent.) 5. Locate film in the middle, and then fasten core fixing screw. HANGING FILM EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -9- 1. HOT FILM UPPER ROLL FILM UPPER ROLL FILM UPPER IDLE BAR HOT ROLLER UPPER IDLE BAR HOT METAL ROLLER LOWER ROLL FILM ROLLER LOWER ROLL FILM LOWER IDLE BAR LOWER IDLE BAR RSH-1050/1650 RSR-685/1050 1. Insert bar into the core of the roll film then place the bar on the machine. 2. Place the Pressure Lever (on the right side of machine) to the open mode at 15mm. 3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers. 4. Pull the film from the upper roller passing over the upper idle bar to the upper roller and put it on the roller. 5. When temperature reaches 80176°F, resin starts melting and films turn to be transparent. 6. Place the film from lower shaft beneath the film from the upper roller which is already melting and unwind films of both rollers 30~40Cm(1~1.3ft) for loosing the tension. 7. Set the pressure Lever to the 1mm. 8. Set speed at 1 and press Run button. The films will be fed into the machine and will come out from the rear site of machine. 9. Check the status of lamination and place the pressure lever at lamination mode. 2. COLD FILM TAKE UP DEVICE TAKE UP DEVICE - 10 COLD FILM EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 COLD FILM TAKE UP DEVICE COLD FILM TAKE UP DEVICE COLD FILM PAPER BACK HOT ROLLER UPPER IDLE BAR PAPER BACK HOT METAL ROLLER UPPER IDLE BAR ROLLER PAPER BACK LOWER IDLE BAR PAPER BACK LOWER IDLE BAR RSH-1050/1650 1. Set up cold film below the upper bar of the machine RSR-685/1050 (Set the same as method of HOT film for protect paper of lower part) 2. Set the pressure Lever to the 15mm, open mode 3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers 4. Pull the film from the upper roller passing over the upper idle bar to the upper roller and put it on the upper roller. 5. Put the paper back of the film to the bobbin at take-up bar to rewind the paper back. 6. Allow some of the film with melted resin to stick to the Guiding Paper. 7. Place the film from lower shaft beneath the film from the upper roller which is already melting and unwind films of both rollers 30~40Cm(1~1.3ft) for loosing the tension. 8. Set the pressure Lever to the 1mm 9. Set speed at 1 and press Run button. The films will be fed into the machine and will come out from the rear site of machine 10. Check the status of lamination and place the pressure lever at lamination mode CONTROL OF ROLLER PRESSURE EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 11 - ***Methods of controlling pressure of the roller** 1. For setting, pull the pressure lever out and turn the lever to following the indication 2. Open/15mm : for laminating 15mm(0.6") thick board (RSH-1050/1650) 3. 10~13mm : for laminating 10~13mm0.4" to 0.5") thick board 4. 5~7mm : for laminating 5~7mm(0.2" to 0.27") thick board 5. 1mm : for laminating 1mm(40mil) thick board 6. LAMINATING : for laminating 32~250micron thick film INSTRUCTIONS FOR CONTROL PANEL We designed this machine standing by user's convenience. You can manipulate EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 12 - speed and temperature of rollers each by each by the LCD controller. And with memory function, you don't need to set machine every time you laminate. ***Terms*** LCD DISPLY BUTTON 1.LCD WINDOW 1. Initial display status. EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 13 - It displays you the last working condition when turned on. 2. Is displayed when the preset temperature is reached. 3. Blinking Indicates to wait till blinking stops. Current temperature is higher or lower than the preset temperature. 4. Saving electricity status. 5. Temperature 1) Shows the preset temperature 2) You can check the current temperature on the heat shoe by pressing T-Check 6. Speed *9 different speed option. "RSH" type---(SPEED1->0.4m(1.3ft)/min. SPEED9-> 2.0m(6.5ft)/min.) "RSR" type---(SPEED1->0.8m(2.6ft)/min. SPEED9-> 4.0m(13.1ft)/min.) *You can choice from1to4 for Cold Function 7. PRGM *9 different memory cell (address) You can memorize 9 different working conditions. 2. FUNCTIONS OF BUTTONS UPPER LOWER UPPER SPEED SPEED : Upper roller temperature controller : Lower roller temperature controller EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 14 - UPPER SPEED SPEED : Speed controller : Choose memorized working condition : Increase temperature LOWER MEMORY MEMORY COLD/HOT T-CHECK ST/BY Increase speed Restore the memorized working setting : Decrease temperature RESET FAN MEAS REV STOP RUN Decrease speed Restore the memorized working setting C/HOT T-CHECK ST/BY : Cold and Hot mode change : Check current temperature : Saving electricity while the machine is not being operated. REV : Reverse function Stay pressing reverse button to have the roller run backward. STOP : Stop working RUN FAN : Run the rollers. : Run and stop the fans :Count & Length Values Format :Change Into Count & Length Mode RESET MEAS 3.HOW TO USE BUTTONS ***Set the upper/ lower hot rollers*** Button & Display 1. Temperature available range from 0°C (32°F) EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 15 - Button & Display to 160°C (320°F). 2. Temperature setting of upper roller Press UPPER and you will see the LCD screen is blinking 6 times. Before blinking is finished, press or to set the temperature 3. Set temperature of lower roller Press UPPER LOWER and choose the arrow button the same way to set temperature of upper roller. 4 LOWER Each time you press the button, it will change 1°C (2°F). If you press the button more than 1 seconds, temperature will change automatically until you press the button again. 5. Buzzer is ringing each time you press the button. ***Speed controls 1. The operator can use 9 different lamination speeds. 2. Press SPEED button then speed display mode is blinking 6 times Before blinking finish, the operator can change the speed with or 3. Each time you press the button, buzzer will ring. SPEED ***Memorizing Working condition and Using the memorized working condition*** 1) Memorize working condition EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 16 - 1.Operator can memorize 9 working conditions. 2.Choose working condition by pressing button after pressing and speed, press MEMOR MEMORY and button. button. 3.It is memorized if buzzer is ringing with blinking. * If you change the temperature or speed when LCD UPPER LOWER SPEED MEMORY screen is still blinking, you have to press button after changing. MEMORY 4.When you memorize another working condition, you can do above 2 and 3 operation over. 2) Use the memorized working condition. 1.Operator can choose one of 9 memorized working conditions. 2.Press MEMORY then or to select a working condition. The display will blink. 3.After the blinking stops, it is set the working condition MEMORY you selected and shows the working condition on the display. ***Check current temperature on the hot rollers.*** 1.When you press T-CHECK button, the present temperature will be shown on the screen and will EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 17 - blink five times. 2.After this, it automatically returns to the previous state. T-CHECK ***Cold mode*** 1.You can do cold lamination with this function. 2.Press the C/HOT button to show "Cold" on the display. 3.Speed will always show 2. 4.Speed can be varied 1 or 4 by selecting button. 5.You release the machine from cold mode by C/HOT pressing button. 6.Everytime you press the button, buzzer is ringing 7.ST/BY mode is not working at COLD mode. SPEED MEMORY C/HOT ST/BY ***STND-BY (Saving Electricity while you are not operating for a while)*** 1. When press ST/BY button will display mode, machine on the screen and STND-BY mode is set at 80C. 2. When machine is in EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 18 - condition wouldn't work. Press the it will revert to the previous working. ST/BY button and 3. When machine runs, you can't change it to the mode. In this case, press the ST/BY STOP button and turn the mode. machine to the ***Check the laminating length & How many laminated papers*** 1. When press the screen. 2. When you want to return to working mode Press MEAS button again. MEAS button the present numbers of length and papers laminated will be shown on 3.Also, you can reset measure mode by pressing RESET button.(for 2 second) RESET FAN MEAS LAMINATING STEPS 1. HOT LAMINATING 1. Turn the power switch on the back side of the machine. (Emergency Switch must be turned off) EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 19 - 2. Set the pressure lever to the "Laminating mode" 3. Increase roller temperature. If you already memorized special working condition, press button. 4. When it's ready, you will see ready sign on the screen and the buzzer will ring. 5. Press the RUN button. If rollers don't run, check the emergency switch whether MEMORY button and choose right condition by using or it is located at "ON" position or not. 6. To set film tension properly, use the Tension Control Knob. Lower tension would make better operation. 7. Set document on the table. You should allow at least 5mm(1/4") space on each side for perfect laminations. 8. Press the STOP button when your lamination is finished. 9. For your convenience, it would be better to set table guide in proper position. 10. When lamination is just finished, it is hot and easily bent. Try not to touch it until it cools down. 11. After finishing your work, set the pressure lever to the "Hard Board/15mm 12. Turn the Power switch off ***Useful Information*** 1. It would be easier for you to operate the machine next time if the temperature and the speed are set at the best condition and memorized by the using 2 function. sign may appear on LCD window in the case continuous laminating. MEMORY EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 20 -