Royal Sovereign LAMINATORS OWNER'S MANUAL RSH-1050/1650 ,RSR-685/1050 PLEASE READ AND SAVE INSTRUCTIONS EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -1- TABLE OF CONTENTS TOPICS INSTRUCTION PAGE ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------3 3 4 4 5 6~7 8 9 10 10 11 12 13 14 15 16~19 20 20~21 22 23 23 23 24 24 25 25 26 27 SAFETY PRECAUTIONS CHARACTERISTICS SPECIFICATIONS --------------------------------------------------------------------NAMES OF MAJOR PARTS OF MACHIN-------------------------------------------HOW TO INSTALL THE REWINDER --------------------------------------------HOW TO INSTALL THE UNWINDER -----------------------------------------------SETTING UP FILM HANGING FILM ----------------------------------------------------------------------------------------------------------------------------------------- 1.HOT FILM ----------------------------------------------------------------------------2.COLD FILM --------------------------------------------------------------------------CONTROL OF ROLLER PRESSURE ------------------------------------------------------------------------------------INSTRUCTIONS FOR CONTROL PANEL 1.LCD WINDOW ---------------------------------------------------------------------2.FUNCTIONS OF BUTTONS ----------------------------------------------------3.HOW TO USE BUTTONS ---------------------------------------------------LAMINATING STEPS -----------------------------------------------------------------1.HOT LAMINATING ------------------------------------------------------------2.COLD LAMINATING --------------------------------------------------------------TIPS FOR REMOTE CONTROL AND FOOT SWITCH ------------------------METHOD FOR USING CUTTER -----------------------------------------------------*.CROSS CUTTER -------------------------------------------------------------------IMPORTANT SAFETY CONCERNS IT'S NOT OUT OF ORDER ---------------------------------------------MAINTENANCE ------------------------------------------------------------------------------------------------------------------------------------SPARE PARTS -------------------------------------------------------------------------WARRANTY ----------------------------------------------------------------------------SPEED & TEMPERATURE ADJUSTMENT---------------------------------------- EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -2- INSTRUCTION Thank you for purchasing a Royal Sovereign Roll Laminator. It has been designed and manufactured to provide years of continuous service in the professional environment. To insure high quality lamination, please read this instruction manual thoroughly. This manual will provide you with complete operating and maintenance information. For additional product support or factory-direct ordering information. Call Royal Sovereign Customer Service at 1-800-397-1025. SAFETY PRECAUTIONS The safety recommendations outlined in this section are to be read, understood and followed before operating machine. Keep this information for future reference. Failure to comply any of the following safety procedures could result in serious personal injury. 1. To prevent the possibility of electrical shock, do not immerse machine in water or permit liquids to spill inside. 2. Do not allow articles of clothing (neckties, scarves, papers, etc.) near front or rear machine openings as they could get caught by rollers and be pulled inside, causing personal injury. 3. Do not insert sharp objects into front or rear machine openings. Do not place anything in feed tray openings of machine other than appropriate laminating materials or pouches. 4. Do not attempt to laminate items that exceed total recommended material thickness. 5. Do not operate machine for any other purposes than its intended use. 6. Do not operate machine if electrical plug or power cord is damaged. 7. Turn off the power when unattended or not in use. Unplug machine before moving it or when it is not in use for an extended period of time. 8. This machine is intended for indoor use only. 9. Do not alter or extend electric plug. Plug is configured for appropriate electrical supply. 10. The socket-outlet shall be installed near the equipment and shall be easily accessible. EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -3- CHARACTERISTIC RS Roll Laminator Line is advanced laminators with time transcendental design, utilizing the latest in laminating technology. It is designed for you to set temperature and speed as necessary and have the machine remember your settings. Also, you can laminate anything at high speed, regardless of thickness of material and type of film. Remote control device allows for control of the machine from the front or rear. Foot-Pedal Switch allows for hands-free operation. It is also designed for convenient use by anyone through the simple procedure of adjusting film tension in accordance with the thickness of film and materials to be laminated. SPECIFICATIONS Description Dimensions(w x d x h) Weight RSH-1650 1960x650x1210mm (77.2x25.6x47.4in) 300Kg (660lbs) RSR-1050 RSH-1050 RSR-685 1070x650x1220mm (42.1x25.6x48.0in) 100Kg (220.5lbs) 1400x650x1220mm (55.1x25.6x48.0in) 140Kg (308.6lbs) AC100~120V, 50/60Hz AC220~ 240V, 50/60Hz 3300w 2m/min 6.5ft/min 1650mm (64.9inch) 15.0mm (0.6inch) 32 - 250micron (1.3-10mil) Yes 3 Yes No Yes Yes Yes Yes Yes 2 Yes Yes Yes Yes Yes Yes Yes 1 Yes Yes Yes Yes Yes Yes 4m/min 13.1ft/min 3000w 2m/min 6.5ft/min 2000w 4m/min 13.1ft/min 685mm (27inch) 13.0mm (0.5inch) Voltage/Cycles Power Consumption Max. Laminating Speed Max. Laminating Width 1050mm (41.3inch) Max. Laminating Thickness Film thickness COLD and WARM Laminating Cooling Blowers Take-Up Film Alignment Cutter-Cross Ass'y Stand Switch-Foot Wired Remote Control EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -4- NAMES OF MAJOR PARTS OF MACHINE 1 6 3 2 4 10 11 12 5 8 7 14 9 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NAME FRAME-GUIDE,PAPER TAKE-UP SWITCH TAKE-UP BOBBIN IDLE BAR TABLE-FRONT HOT ROLLER HOT METAL ROLLER ASS'Y-STAND FOOT SWITCH REMOTE CONTROL SWITCH CONTROL PANEL PRESSURE LEVER TENSION CONTROL KNOB FILM ALIGNMENT KNOB SAFETY COVER RSH-1650 RSH-1050 RSR-1050 RSR-685 X X X X X EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -5- How to install the rewinder 1. Disassemble both the Right cover and the Left cover. (Note :Turn the fastening nut of the Emergency switch counterclockwise and disaasemble the Emergency switch before disassembling the Right cover.) 2. Disassemble the Rear cover. 3. Disassemble the power switch bracket which is located at the left side of the machine. Power switch bracket M5 screw 6EA Plate-Rewinder L 4. Put the Plate-Rewinder L on the outer side of the frame as shown in the following figure and fasten it with six M5 screws. 5. Put the Plate-Rewinder R on the outer side of the frame as shown in the following figure and fasten it with six M5 screws. Plate-Rewinder R 6. Insert the male connector from the Rewinder motor into the female connector from the EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -6- take -up motor. Female Connector from take-up motor Male Connector from rewinder motor 7. Assemble the Right cover letting the wires go through the slot which is located at the rear side of the Right cover. 8. Put the Power switch bracket on the Plate-Rewinder L and fasten it with two M4 screws. Power switch bracket Plate-Rewinder L How to install the unwinder EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -7- 1. Put the Plate-Unwinder R on the inner side of the frame as shown in the following figure and fasten it with four M6 hexagonal bolts. Plate-Unwinder R M6 hexagonal bolt 2. Put the Plate-Unwinder L on the inner side of the frame as shown in the following figure and fasten it four M6 hexagonal bolts. L C D SETTING UP FILM EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -8- Picture 1 Picture 2 Upper Film Picture 3 Lower Film Picture 4 Upper Film Picture 5 Lower Film Core Fixing Screw 1. Set the glossy side of upper/lower film to face the heat. ( Glossy side is PET film and matte side is thermal polymer laminating film.) 2. Like picture 1, insert core into the left side of upper/lower film shaft. 3. Like picture 2 and 3, insert core into the right side of upper/lower film. 4. Like picture 4 and 5, adhere core closely. (Make the right/left direction of fixing screw consistent.) 5. Locate film in the middle, and then fasten core fixing screw. HANGING FILM EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 -9- 1. HOT FILM UPPER ROLL FILM UPPER ROLL FILM UPPER IDLE BAR HOT ROLLER UPPER IDLE BAR HOT METAL ROLLER LOWER ROLL FILM ROLLER LOWER ROLL FILM LOWER IDLE BAR LOWER IDLE BAR RSH-1050/1650 RSR-685/1050 1. Insert bar into the core of the roll film then place the bar on the machine. 2. Place the Pressure Lever (on the right side of machine) to the open mode at 15mm. 3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers. 4. Pull the film from the upper roller passing over the upper idle bar to the upper roller and put it on the roller. 5. When temperature reaches 80176°F, resin starts melting and films turn to be transparent. 6. Place the film from lower shaft beneath the film from the upper roller which is already melting and unwind films of both rollers 30~40Cm(1~1.3ft) for loosing the tension. 7. Set the pressure Lever to the 1mm. 8. Set speed at 1 and press Run button. The films will be fed into the machine and will come out from the rear site of machine. 9. Check the status of lamination and place the pressure lever at lamination mode. 2. COLD FILM TAKE UP DEVICE TAKE UP DEVICE - 10 COLD FILM EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 COLD FILM TAKE UP DEVICE COLD FILM TAKE UP DEVICE COLD FILM PAPER BACK HOT ROLLER UPPER IDLE BAR PAPER BACK HOT METAL ROLLER UPPER IDLE BAR ROLLER PAPER BACK LOWER IDLE BAR PAPER BACK LOWER IDLE BAR RSH-1050/1650 1. Set up cold film below the upper bar of the machine RSR-685/1050 (Set the same as method of HOT film for protect paper of lower part) 2. Set the pressure Lever to the 15mm, open mode 3. Insert a piece of wide cardboard (guiding paper/carrier) between the rollers 4. Pull the film from the upper roller passing over the upper idle bar to the upper roller and put it on the upper roller. 5. Put the paper back of the film to the bobbin at take-up bar to rewind the paper back. 6. Allow some of the film with melted resin to stick to the Guiding Paper. 7. Place the film from lower shaft beneath the film from the upper roller which is already melting and unwind films of both rollers 30~40Cm(1~1.3ft) for loosing the tension. 8. Set the pressure Lever to the 1mm 9. Set speed at 1 and press Run button. The films will be fed into the machine and will come out from the rear site of machine 10. Check the status of lamination and place the pressure lever at lamination mode CONTROL OF ROLLER PRESSURE EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 11 - ***Methods of controlling pressure of the roller** 1. For setting, pull the pressure lever out and turn the lever to following the indication 2. Open/15mm : for laminating 15mm(0.6") thick board (RSH-1050/1650) 3. 10~13mm : for laminating 10~13mm0.4" to 0.5") thick board 4. 5~7mm : for laminating 5~7mm(0.2" to 0.27") thick board 5. 1mm : for laminating 1mm(40mil) thick board 6. LAMINATING : for laminating 32~250micron thick film INSTRUCTIONS FOR CONTROL PANEL We designed this machine standing by user's convenience. You can manipulate EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 12 - speed and temperature of rollers each by each by the LCD controller. And with memory function, you don't need to set machine every time you laminate. ***Terms*** LCD DISPLY BUTTON 1.LCD WINDOW 1. Initial display status. EDNord - Istedgade 37A - 9000 Aalborg - Telefon 9633 3500 - 13 - It displays you the last working condition when turned on. 2. Is displayed when the preset temperature is reached. 3. Blinking Indicates to wait till blinking stops. Current temperature is higher or lower than the preset temperature. 4. Saving electricity status. 5. Temperature 1) Shows the preset temperature 2) You can check the current temperature on the heat shoe by pressing T-Check 6. Speed *9 different speed option. "RSH" type---(SPEED1->0.4m(1.3ft)/min. SPEED9-> 2.0m(6.5ft)/min.) "RSR" type---(SPEED1->0.8m(2.6ft)/min. SPEED9-> 4.0m(13.1ft)/min.) *You can choice from1to4 for Cold Function 7. PRGM *9 different memory cell (address) You can memorize 9 different working conditions. 2. FUNCTIONS OF BUTTONS UPPER LOWER UPPE ...