OPERATOR'S MANUAL 10 in. (254 mm) TABLE SAW BTS15 Your new Table Saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product. Thank you for buying a Ryobi Table Saw. SAVE THIS MANUAL FOR FUTURE REFERENCE TABLE OF CONTENTS Rules for Safe Operation ........................................ 3-6 Electrical ..................................................................... 7 Glossary of Terms ...................................................... 8 Unpacking and Tools Needed ................................... 9 Loose Parts List .................................................. 10-11 Features ............................................................... 12-14 Operating Components .............................................. 13 Power Switch ............................................................. 13 To Turn Your Saw On ................................................ 13 To Turn Your Saw Off ................................................ 13 To Lock Your Saw ...................................................... 13 Blades ........................................................................ 14 Product Specifications ................................................ 14 Assembly ............................................................. 15-17 Assembling Leg Stand ............................................... 15 Assembling Storage Brackets .................................... 15 To Install Rip Fence ................................................... 16 To Install Miter Table .................................................. 16 To Lock Miter Fence .................................................. 16 Blade and Guard Assembly To Check Saw Blade Installation ........................... 17 To Install Blade Guard Assembly .......................... 17 Operation ............................................................. 18-26 Basic Operation .......................................................... 18 Causes of Kickback and Avoiding Kickback .............. 18 Cutting Aids ................................................................ 18 Featherboard How to Make a Featherboard ................................ 19 How to Mount a Featherboard ............................... 19 Types of Cuts ............................................................. 20 To Adjust the Blade Depth ......................................... 21 To Adjust the Blade Angle .......................................... 21 To Set the Scale to the Blade .................................... 21 To Use the Outfeed Support ...................................... 22 To Use the Solid Table Extension .............................. 22 Making Cuts .......................................................... 21-26 To Make a Cross Cut ............................................ 22 To Make a Miter Cut .............................................. 23 To Make a Straight Rip Cut ................................... 23 To Make a Bevel Cross Cut .................................. 24 To Make a Bevel Rip Cut ...................................... 24 To Make a Compound Miter Cut ........................... 25 To Make Non-Through Cuts .................................. 25 To Make Dado Cuts .............................................. 26 Adjustments ........................................................ 27-34 Removing/Replacing the Throat Plate ....................... 27 To Check the Alignment of the Rip Fence to the Blade ........................................................... 27 To Remove the Blade ................................................ 28 Aligning Spreader with the Blade ............................... 29 To Set Blade at 0° or 45° ............................................. 30 To Adjust Sliding Miter Table Assembly ................ 31-34 Maintenance ............................................................. 35 General Maintenance ................................................. 35 Lubrication .................................................................. 35 Tilt/Elevating Mechanism ........................................... 35 Blade and Blade Wrench Storage .............................. 35 Miter Fence and Rip Fence Storage .......................... 35 Troubleshooting ....................................................... 36 Parts Ordering / Service .......................................... 38 Page 2 RULES FOR SAFE OPERATION The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. Symbol Meaning DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices that may cause property damage. NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment. IMPORTANT Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest Ryobi AUTHORIZED SERVICE CENTER for repair. When servicing, use only identical Ryobi replacement parts. WARNING: Do not attempt to use the tool until you read thoroughly and understand completely the operator's manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use this tool properly and only for what it is intended, you will enjoy years of safe, reliable service. WARNING: Observe all normal safety precautions related to avoiding electrical shock. WARNING: The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1. Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved. Page 3 RULES FOR SAFE OPERATION Safe operation of this power tool requires that you read and understand this operator's manual and all labels affixed to the tool. Safety is a combination of common sense, staying alert, and knowing how your table saw works. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool. DON'T OVERREACH. Keep proper footing and balance at all times. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected. AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in. USE RECOMMENDED ACCESSORIES. The use of improper accessories may cause risk of injury. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury. USE THE RIGHT DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of blade or cutter only. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave tool until it comes to a complete stop. PROTECT YOUR LUNGS. Wear a face or dust mask if the cutting operation is dusty. PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. DON'T ABUSE CORD. Never yank cord to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. USE OUTDOOR EXTENSION CORDS. When tool is used outdoors, use only extension cords with approved ground connection that are intended for use outdoors and so marked. ALWAYS KEEP THE BLADE GUARD AND SPREADER (SPLITTER) IN PLACE and in working order. KEEP BLADES CLEAN AND SHARP. Sharp blades minimize stalling and kickback. KEEP HANDS AWAY FROM CUTTING AREA. Keep hands away from blades. Do not reach underneath work or around or over the blade while blade is rotating. Do not attempt to remove cut material when blade is moving. READ ALL INSTRUCTIONS KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the saw's applications and limitations as well as the specific potential hazards related to this tool. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example; pipes, radiators, ranges, refrigerator enclosures. KEEP GUARDS IN PLACE and in working order. Never operate the tool with any guard or cover removed. Make sure all guards are operating properly before each use. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. DO NOT leave tools or pieces of wood on the saw while it is in operation. AVOID DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations or expose to rain. Keep work area well lit. KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating. MAKE WORKSHOP CHILDPROOF with padlocks or master switches, or by removing starter keys. DON'T FORCE TOOL. It will do the job better and safer at the feed rate for which it was designed. USE RIGHT TOOL. Don't force tool or attachment to do a job it was not designed for. Don't use it for a purpose not intended. MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, or jewelry. They can get caught and draw you into moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also wear protective hair covering to contain long hair. ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impactresistant lenses; they are NOT safety glasses. Page 4 RULES FOR SAFE OPERATION BLADES COAST AFTER TURN OFF. NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. INSPECT TOOL CORDS PERIODICALLY. If damaged, have repaired by a qualified service technician at an authorized service facility. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Repair or replace a damaged or worn cord immediately. Stay constantly aware of cord location and keep it well away from the rotating blade. INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged. KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool. STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center. GUARD AGAINST KICKBACK. Kickback occurs when the blade stalls rapidly and workpiece is driven back towards the operator. It can pull your hand into the blade resulting in serious personal injury. Stay out of blade path and turn s ...