Eclipseä 1300,1600 Introduction: This manual covers the assembly, installation, start up, operation and maintenance of the 1300 and 1600 remote low side cuber systems. Table of Contents Introduction: · · · · · · · · · · · · · · · · · · Page 1 Configuration: · · · · · · · · · · · · · · · · · Page 2 Technical Specifications · · · · · · · · · · · · Page 3 Model Number Locations · · · · · · · · · · · Page 4 Cabinet Drawings, Ice Making System · · · · Page 5 Cabinet Drawings, Compressor Package and Condensers · · · · · · · · · · · · · · · · · · Page 6 Proper Combinations: · · · · · · · · · · · · · Page 7 Create the System· · · · · · · · · · · · · · · Page 8 System Examples · · · · · · · · · · · · · · · Page 9 System Examples · · · · · · · · · · · · · · · Page 10 Place Remote System · · · · · · · · · · · · · Page 11 System Location · · · · · · · · · · · · · · · · Page 12 Route Tubing · · · · · · · · · · · · · · · · · Page 13 Ice Making Section · · · · · · · · · · · · · · Page 14 Compressor Package · · · · · · · · · · · · · Page 15 Condensing Section Assembly · · · · · · · · Page 16 Condensing Section Assembly · · · · · · · · Page 17 Ice making section: · · · · · · · · · · · · · · Page 18 Bin Thermostat - Routing · · · · · · · · · · · Page 19 Bin Thermostat - Bracket & Bulb · · · · · · · Page 20 Water and Drain · · · · · · · · · · · · · · · · Page 21 Water and Drain · · · · · · · · · · · · · · · · Page 22 Ice Making Section Set Up · · · · · · · · · · Page 23 Coupling Connections: · · · · · · · · · · · · Page 24 Condensing Unit Connections · · · · · · · · · Page 25 Final Placement · · · · · · · · · · · · · · · · Page 26 Controller Operation · · · · · · · · · · · · · · Page 27 Initial Start Up - 1300 and 1600 · · · · · · · · Page 28 Purge Adjustment · · · · · · · · · · · · · · · Page 29 System Operation:· · · · · · · · · · · · · · · Page 30 Refrigeration Details: · · · · · · · · · · · · · Page 31 Technicians Only: Freeze Cycle Sequence of Operation · · · · · · · · · · · · · · · · · · · · · · · · · Page 32 Technicians Only: Harvest Cycle Sequence of Operation · · · · · · · · · · · · · · · · · · · Page 33 Power and Water Interruptions · · · · · · · · Page 34 Sanitation and Cleaning · · · · · · · · · · · · Page 35 Other Maintenance · · · · · · · · · · · · · · Page 36 Water Distributors · · · · · · · · · · · · · · · Page 37 Ice Sensors · · · · · · · · · · · · · · · · · · Page 38 Water Level Sensor Maintenance · · · · · · · Page 39 Service Diagnosis · · · · · · · · · · · · · · · Page 40 Service Diagnosis · · · · · · · · · · · · · · · Page 41 Service Diagnosis · · · · · · · · · · · · · · · Page 42 Controller Features & Last Error Recall · · · · Page 43 Operational Characteristics 1300 lb system · · Page 44 Operational Characteristics 1600 lb system · · Page 45 Refrigeration System Service · · · · · · · · · Page 46 An illustrated parts list and wiring diagram is in the center of this manual. Keep this manual for future reference. Note this symbol when it appears. It indicates a potential hazard. September 2003 Page 1 Eclipseä 1300, 1600 Configuration: A remote low side cuber system includes several sub systems: an ice making section, a remote compressor package, and a remote air cooled condenser. Additionally, there are two models of each sub-system and this manual covers all of them. The ice making sections are designed for use indoors in a controlled environment. The remote compressor packages and condensers are designed to operate outdoors. Each sub-system has limits for power, water and temperature. Operational Limitations: Minimum Air Temp (IMS) Air Temp (CU) Water Temp Water Pressure Voltage (IMS) Voltage (CU) 50oF -20oF. 40 F. 20 psi 104 198 o Do Not operate the machine in conditions beyond these limitations. Doing so will void the warranty. Scotsman ice systems are designed and manufactured with the highest regard for safety and performance. They meet or exceed the standards of UL and NSF. Scotsman assumes no liability of responsibility of any kind for products manufactured by Scotsman that have been altered in any way, including the use of any part and/or other components not specifically approved by Scotsman. Scotsman reserves the right to make design changes and/or improvements at any time. Maximum 100oF. 120oF. 100 F. 80 psi 126 253 o Specifications and design are subject to change without notice. Warranty Refer to the warranty coverage in effect when the equipment was sold. Warranty statements are included with each product. Systems: Each sub-system is a separate entity that carries its own model and serial number. They must be combined to create a remote cuber low side system. IMS = Ice Making Section, CU= Condensing Unit System Information System Model Number Condensing Unit (CU) Compressor Package Model Electrical 208-230/60/1 208-230/60/3 208-230/60/1 208-230/60/3 Model Condenser Electrical Ice Making Section (IMS) Model Electrical Eclipse 1300-42 CP1316-32A Eclipse 1300-43 CP1316-3A Eclipse 1600-42 CP1316-32A Eclipse 1600-43 CP1316-3A ERC1086 -32A 208-230/60/1 CME1386RLS-1A 115/60/1 ERC1086-32A 208-230/60/1 CME1686RLS-1A 115/60/1 Notes: Voltage Codes are at the end of the model number. Codes read Voltage/Hertz/Phase. Those related to these products include: -1 = 115/60/1 -3 = 208-230/60/3 -32 = 208-230/60/1 -42 = 115/60/1 and 208-230/60/1 (separate units) -43 = 115/60/1 and 208-230/60/3 (separate units) Pre-charged tubing kits are required to interconnect the IMS to the CP. Interconnecting 24 volt control wire ships with the CP unit. September 2003 Page 2 Eclipseä 1300,1600 Technical Specifications Ice Making Section (IMS) Model Voltage Minimum Circuit Ampacity 3 3 Max Fuse Size Cabinet Size 15 15 30"w x 24"d x 28"h same Weight (lb) 144 154 CME1386RLS-1A 115/60/1 CME1686RLS-1A 115/60/1 Compressor Package (CP) Model Voltage Contains Minimum Max Refrigerant Cabinet Size Headmaster? Circuit Fuse Charge (R-404A)* Ampacity Size 24.3 15.3 30 20 18 lb 18 lb 29 ¾" w x 18"d x 34 ½" h same Weight (lb) 180 180 CP1316-32A 208-230/60/1 Yes CP1316-3A 208-230/60/3 Yes * Includes entire system charge. Condenser Model Voltage Contains Number Minimum Max Cabinet Size, with legs Headmaster? of Circuit Fuse Circuits Ampacity** Size** No 1 1.25 15 29 ¾"w x 28 5/8"d x 38 ½"h Weight (lb) 95 ERC1086-32A 208-230/60/1 * * ERC condenser fan motor is powered from CP unit and the ERC's ampacity is included in CP unit numbers. Note: The ERC1086 does NOT contain a headmaster. The headmaster is in the CP units. Note: 75 feet of interconnecting control wire (24 volt) is included with the CP units. September 2003 Page 3 Eclipseä 1300, 1600 Model Number Locations Ice Making Section The dataplate on the back of the ice machine contains the model number, serial number and electrical data. A second plate, located behind the front panel at the lower left front, also lists the model and serial numbers. Compressor Package The dataplate on the right side of the compressor package contains the model number, serial number, electrical data and system refrigerant charge. A second plate, located behind the front panel in front of the compressor, also lists the model number, serial number and refrigerant charge. Dataplate location for Condenser CP Unit The dataplate lists the condenser's electrical information plus the model and serial numbers. On the ERC1086 it is located on the side opposite the refrigeration connections. Dataplate location for ERC1086 Dataplate location for Ice Making Section September 2003 Page 4 Eclipseä 1300,1600 Cabinet Drawings, Ice Making System ICE DROP AREA 2.53 17.31 4.85 Thermostat Routing Hole, 13" from front, 4.63" from side 17.08 UTILITY CHASE TOP VEIW TOP ACCESS REFRIGERANT LINE SETS REFRIGERANT LINE SETS CONNECTIONS WATER INLET 3/8" FLARE 15.76 3.02 DRAIN 3/4" PVC FEMALE 30.00 1.90 5.19 24.00 3.18 REAR VEIW September 2003 Page 5 Eclipseä 1300, 1600 Cabinet Drawings, Compressor Package and Condensers 1/2" CONDENSER DISCHARGE LINE (IN) CONDENSER FAN WIRE ROUTING 3/8" CONDENSER LIQUID LINE (OUT) 1/2" COOL VAPOR LINE 0.88 ELECTRICAL INLET INTERFACE HARNESS ACCESS HOLE 3/4" SUCTION LINE 3/8" LIQUID LINE 1.5" 15" RIGHT SIDE VIEW 1.5" BACK VIEW 27.90 28.53 ERC680 or ERC1086: This Side Attaches to CP1316 2.75 Discharge Line FRONT VIEW 29.50 Liquid Line 33.19 35.72 38.47 1.5" 9/16" Mounting Hole 23.5" 1.5" 9/16" Mounting Hole 6.68 22.51 29.19 September 2003 Page 6 Eclipseä 1300,1600 Proper Combinations: The three sub systems are designed to be connected together in certain combinations to meet the user's needs: Eclipse 1300 System: Items required for installation: ·Ice making section ·Compressor Package (includes interconnecting control system wire) w/tubing kit ·CME1386, CP1316, ERC1086 Eclipse 1600 System: ·Remote condenser or approved rack coil ·20', 35', 50' or 75' triple line set (liquid, vapor and suction) ·CME1686, CP1316, ERC1086 ERC1086 may be substituted for by an approved central condenser coil & fan (coil must be without headmaster - headmaster is part of CP1316). Condenser coil internal volume target is 165 cubic inches, BHTU target is 42,000 BTUH. Note: The ice making section cannot be stacked vertically. Accessories such as bin adapters and tubing kits are required to complete the installation. Dispenser Adapter Kits: ·Bin or dispenser adapter Special Considerations The ice making section's footprint is 30" wide by 24" deep. The refrigeration connections can be made out the top panel or out the back. The electrical power cord and the water inlet line can also be routed through either of those areas. The drain may be routed out the back or to the left side. The bin thermostat, when deployed, will be about 5" below the bottom of the cabinet, and that is where the ice will fill to. This ice level maximizes ice storage without overfilling the bin or dispenser. Water Pure water does not exist. All water supplies contain some amounts of impurities, although potable water is, by definition, fit for human consumption. Because the contents of the water to an ice machine directly impact its performance, consideration should be given to improving the water's quality. There are two ways water can contain impurities: in suspension or in solution. Suspended solids can be filtered out of the water. In solution or dissolved solids must be diluted or treated. Water filters are recommended to remove the suspended solids. Some filters or filter systems have treatment chemicals in them for treating the suspended solids. This ice machine has an adjustment for the amount of water rinsed or purged. Water use adjustments are customer convenience adjustments; they are not factory defects and are not covered by warranty. ·Scotsman ID200 or ID250: KBT44 Note: Dispensers with two rotors. If possible, the ice making head should NOT be centered left to right between the two rotors. It should be shifted slightly to one side, and the agitation should be minimized. Bin Adapter Kits: ·BH800: KBT23 ·BH801: KBT29 ·BH900: KBT22 Tubing Kits: ·20 foot: 3RTE20 ·35 foot: 3RTE35 ·50 foot: 3RTE50 ·75 foot: 3RTE75 ·Suction Line Trap: KSLT075 ·Interconnecting Tubing to Approved Rack Condenser Coil: RTE10 ·Line end kit: KTE6 September 2003 Page 7 Eclipseä 1300, 1600 Create the System Plan the installation. The system consists of four parts: the ice making section, the compressor package, the interconnecting tubing and the remote condenser. Of these, the biggest variable is the interconnecting tubing. Tubing: The tubing consists of three pre-charged, insulated and sealed soft copper tubes. They each contain a small holding charge of R-404A. One tube, the liquid line, is 3/8" OD. The vapor tube is ½" OD and the suction tube is ¾" OD. A site inspection will determine what length of tubing is required for the installation. Excess tubing must be either shortened at the job site (recovering the holding charge, purging with nitrogen when brazing and evacuating to 50 microns) or coiled up inside the building. Installations with greater than 20 feet of vertical lift between ice machine and the compressor require a suction line trap. The suction line requires careful handling and large radius bends to prevent kinking. Roof mounting: To make installation easier the compressor and condenser are designed to be assembled together on the roof ...