User manual SEGA GHOST SQUAD - DELUXE TYPE

1ST PRINTING NOVEMBER `04 www.sauservice.com ® Owner's Manual Deluxe Version SEGA AMUSEMENTS USA, INC. MANUAL NO. 4201-6831-01 GAME CODE: CTF BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: To maintain the safety: To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it when necessary. Herein, explanations which require special attention are enclosed with dual lines. Depending on the potentially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text. Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury. Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and or material damage. WARNING! CAUTION! For the safe usage of the product, the following pictographs are used: Indicates "HANDLE WITH CARE." In order to protect the human body an equipment, this display is attached to places where the Owner's Manual and or Service Manual should be referred to. Perform work in accordance with the instructions herein stated. Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have technical expertise should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should perform such work. Be sure to turn off power before working on the machine. To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect. Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord with earth is used). This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Terminal to the "accurately grounded indoor earth terminal" by using an earth wire. Unless the product is grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment. Ensure that the Power Supply used is equipped with an Earth Leakage Breaker. This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs. Be sure to use fuses which meet the specified rating. (only for the machines which use fuses). Using fuses exceeding the specified rating can cause a fire and electric shock. Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not allowed. The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA. Ensure that the product meets the requirements of appropriate Electrical Specifications. Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can cause a fire and electric shock. Install and operate the product in places where appropriate lighting is available, allowing warning labels to be clearly read. To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again immediately. Please place an order with where the product was purchased from or the office herein stated. When handling the Monitor, be very careful. (Applies only to the product w/monitor.) Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise. Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.) Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers. When transporting or reselling this product, be sure to attach this manual to the product. In the case where commercially available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment. · Descriptions herein contained may be subject to improvement changes without notice. · The contents described herein are fully prepared with due care. However, should any question arise or errors be found, please contact SEGA. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION. Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on power, check the following points to ensure that the product has been transported in a satisfactory status. Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet? Are Casters and Adjusters, damaged? Do the power supply voltage and frequency requirements meet with those of the location? Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made accurately. Do not insert connectors forcibly. Do power cords have cuts and dents? Do the fuses used meet specified rating? Is the Circuit Protector in an energized status? Are all accessories available? Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed? TABLE OF CONTENTS BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION OF THE OWNER'S MANUAL 1. HANDLING PRECAUTIONS .......................................................................................... 2. PRECAUTIONS CONCERNING INSTALLATION LOCATION ................................... 3. OPERATION ..................................................................................................................... 4. NAME OF PARTS ............................................................................................................ 5. ACCESSORIES ................................................................................................................. 6. ASSEMBLY AND INSTALLATION ................................................................................ 7. PRECAUTIONS WHEN MOVING THE MACHINE ..................................................... 8. GAME DESCRIPTION ..................................................................................................... 9. EXPLANATION OF TEST AND DATA DISPLAY ......................................................... 10. CONTROL UNIT (GUN CONTROLLER) ....................................................................... 11. 1C CARD UNIT ................................................................................................................. 12. PROJECTOR ...................................................................................................................... 13. COIN SELECTOR ............................................................................................................. 14. REPLACING THE FLUORESCENT LIGHTS AND LAMPS ....................................... 15. PERIODIC INSPECTION ................................................................................................. 16. TROUBLESHOOTING ..................................................................................................... 17. GAME BOARD ................................................................................................................. 18. DESIGN RELATED PARTS ............................................................................................... 19. PARTS **MISSING** ........................................................................................................ 20. WIRE COLOR CODE TABLE ........................................................................................... 21. WIRING DIAGRAMS ........................................................................................................ 1-2 3-4 5-8 9 10 - 15 16 - 42 43 - 45 46 - 62 63 - 88 89 - 95 96 - 102 103- 112 113 114- 117 118- 119 120- 128 129- 138 139 140 XXX Installation Space Height Width Length Weight Power, maximum current SPECIFICATIONS : : : : : : 47.2 inches width X 66.1 inches 87.8 inches 47.2 inches 58.1 inches 557.8 lbs 590 W 6.31 A (AC 120V 60 Hz AREA) MONITOR : 50 Type Projection Display INTRODUCTION OF THE OWNERS MANUAL This Owner's Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards the product, SEGA GHOST SQUAD DELUXE TYPE. This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. If the product fails to function satisfactorily, non-technical personnel should under no circumstances touch the internal system. Please contact where the product was purchased from. Use of this product is unlikely to cause physical injuries or damages to property. However, where special attention is required this is indicated by a thick line, the word "IMPORTANT" and its sign in this manual. STOP IMPORTANT! Indicates that mishandling the product by disregarding this display can cause the product's intrinsic performance not to be obtained, resulting in malfunctioning. SEGA AMUSEMENTS USA, INC. / CUSTOMER SERVICE 45133 Industrial Drive, Fremont, California 94538, U.S.A. Phone : (415) 701-6580 Fax : (415) 701-6594 PRODUCTION DATE This SEGA product was produced in the year of: 2004 This signifies that this work was disclosed in 2004. DEFINITION OF LOCATION MAINTENANCE MAN AND SERVICEMAN Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual. Failing to comply with this instruction can cause a severe accident such as electric shock. WARNING! Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the location's maintenance man or the serviceman. It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and knowledge. The location's maintenance man and serviceman are herein defined as follows: "Location's Maintenance Man" : Those who have experience in the maintenance of amusement equipment and vending machines, etc., and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation, servicing and inspections, replacement of units and consumables, etc. within the Amusement Facilities and or locations under the management of the Owner and Owner's Operators of the product. Activities of Location's Maintenance Man : Assembly & installation, servicing & inspections, and replacement of units & consumables as regards amusement equipment, vending machines, etc. Serviceman : Those who participate in the designing, manufacturing, inspections and maintenance service of the equipment at an amusement equipment manufacturer. Those who have technical expertise equivalent to that of technical high school graduates as regards electricity, electronics and or mechanical engineering, and daily take part in the servicing & control and repair of amusement equipment. Serviceman's Activities : Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of amusement equipment and vending machines. Notes: 1. HANDLING PRECAUTIONS When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine. WARNING! Before performing work, be sure to turn power off. Performing the work without turning power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect. To avoid electric shock or short circuit, do not plug in or unplug quickly. To avoid electric shock, do not plug in or unplug with a wet hand. Do not expose Power Cords and Earth Wires on the surface, (floor, passage, etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage. Damaged cords and wires can cause electric shock or short circuit. To avoid causing a fire or electric shock, do not put things on or damage Power Cords. When or after installing the product, do not unnecessarily pull the power cord. If damaged, the power cord can cause a fire or electric shock. In case the power cord is damaged, ask for replacement through where the product was purchased from or the office herein stated. Using the cord as is damaged can cause fire, electric shock or leakage. Be sure to perform grounding appropriately. Inappropriate grounding can cause an electric shock. Be sure to use fuses meeting specified rating. Using fuses exceeding the specified rating can cause a fire or electric shock. Completely make connector connections for IC BD and others. Insufficient insertion can cause an electric shock. Specification changes, removal of equipment, conversion and/or addition, not designated by SEGA are not permitted. · Failure to observe this may cause a fire or an electric shock. Non-compliance with this instruction can have a bad influence upon physical conditions of the players or the lookers-on, or result in injury during play. · SEGA shall not be held responsible for damage, compensation for damage to a third party, caused by specification changes not designated by SEGA. Be sure to perform periodic maintenance inspections herein stated. A www.sauservice.com STOP IMPORTANT! For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard. The Projector is employed for this machine. The Projector's screen is susceptible to damage, therefore, be very careful when cleaning the screen. For details, refer to PROJECTOR. Some parts are the ones designed and manufactured not specifically for this game machine. The manufacturers may discontinue, or change the specifications of, such general-purpose parts. If this is the case, Sega cannot repair or replace a failed game machine whether or not a warranty period has expired. www.sauservice.com A 2. PRECAUTIONS CONCERNING INSTALLATION LOCATION This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning. Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and or shower, etc. Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc. Places filled with inflammable gas or vicinity of highly inflammable/volatile chemicals or hazardous matter. Dusty places. Sloped surfaces. Places subject to any type of violent impact. Vicinity of anti-disaster facilities such as fire exits and fire extinguishers. The operating (ambient) temperature range is from 5° to 30°. WARNING! LIMITATIONS OF USAGE REQUIREMENTS WARNING! Be sure to check the Electrical Specifications. Ensure that this product is compatible with the location's power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electrical Specifications can cause a fire and electric shock. This product requires the Breaker and Earth Mechanisms as part of the location facilities. Using them in a manner not independent can cause a fire and electric shock. Ensure that the indoor wiring for the power supply is rated at 15 A or higher (AC single phase 100~120 V area). Non-compliance with the Electrical Specifications can cause a fire and electric shock. Be sure to independently use the power supply equipped with the Earth Leakage Breaker. Using a power supply without the Earth Leakage Breaker can cause an outbreak of fire when earth leakage occurs. Putting many loads on one electrical outlet can cause generation of heat and a fire resulting from overload. When using an extension cord, ensure that the cord is rated at 15 A or higher (AC 100~120 V area). Using a cord rated lower than the specified rating can cause a fire and electric shock. 3 www.sauservice.com OPERATION AREA WARNING! For the operation of this machine, secure a minimum area of 2.3 m (7.5 ft) (W)×2.8 m (9.2 ft) (D). In order to prevent injury resulting from the falling down accident during game play, be sure to secure the minimum area for operation. Be sure to provide sufficient space so as to allow this product's ventilation fan to function efficiently. To avoid machine malfunctioning and a fire, do not place any obstacles near the ventilation opening. SEGA shall not be held responsible for damage, compensation for damage to a third party, resulting from the failure to observe this instruction. STOP IMPORTANT! For transporting the machine into the location's building, the minimum necessary dimensions of the opening (of doors, etc.) are 1 m (W) and 1.7 m (H). Electric current consumption MAX. 6.31 A (AC 120 V, 60 Hz) MAX. 3.41 A (AC 220 V, 50 Hz) MAX. 3.28 A (AC 220 V, 60 Hz) MAX. 3.22 A (AC 240 V, 50 Hz) MAX. 6.6 A (AC 110V, 60Hz; TAIWAN) 2.3m (7.5ft) FIG. 2 www.sauservice.com 4 150mm (5.9in) 2.8m (9.2ft) 3. OPERATION PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players. In order to avoid accidents, check the following before starting the operation: WARNING! To ensure maximum safety for the players and the customers, ensure that where the product is operated has sufficient lighting to allow any warnings to be read. Operation under insufficient lighting can cause bodily contact with each other, hitting accident, and or trouble between customers. Be sure to perform appropriate adjustment of the monitor (projector). For operation of this machine, do not leave monitor's flickering or deviation as is. Failure to observe this can have a bad influence upon the players' or the customers' physical conditions. It is suggested to ensure a space allowing the players who feel sick while playing the game to take a rest. Check if all of the adjusters are in contact with the surface. If they are not, the Cabinet can move and cause an accident. Ensure that all of the Adjusters are in contact with the floor. FIG. 3 5 Approx. 5mm www.sauservice.com WARNING! Do not put any heavy item on this product. Placing any heavy item on the product can cause a falling down accident or parts damage. Do not climb on the product. Climbing on the product can cause falling down accidents. To check the top portion of the product, use a step. To avoid electric shock, check to see if door & cover parts are damaged or omitted. To avoid electric shock, short circuit and or parts damage, do not put the following items on or in the periphery of the product. Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/containers/ vessels containing chemicals and water. CAUTION! To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause making bodily contact with each other, hitting accidents, and or trouble between customers. During daily cleaning and maintenance, check the surface of the control unit (Gun Controller) for cracks and other damage and ensure that screws are securely fastened. Loose screws, cracks, and other damage could cause harm to players and other customers if left unrepaired. STOP IMPORTANT! Players with bare hands directly hold the controller. For operation, it is recommended that the wet towels (paper towels) be provided. www.sauservice.com 6 PRECAUTIONS TO BE HEEDED DURING OPERATION(PAYING ATTENTION TO CUSTOMERS) To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players. WARNING! To avoid injury and accidents, those who fall under the following categories are not allowed to play the game. · Those who need assistance such as the use of an apparatus when walking. · Those who have high blood pressure or a heart problem. · Those who have experienced muscle convulsion or loss of consciousness when playing video game, etc. · Those who have a trouble in the neck and or spinal cord. · Intoxicated persons. · Pregnant women or those who are in the likelihood of pregnancy. · Persons susceptible to motion sickness. · Persons whose act runs counter to the product's warning displays. A player who has never been adversely affected by light stimulus might experience dizziness or headache depending on his physical condition when playing the game. Especially, small children can be subject to those conditions. Caution guardians of small children to keep watch on their children during play. Instruct those who feel sick during play to have a medical examination. To avoid injury resulting from falling down and electric shock due to spilled drinks, instruct the player not to place heavy items or drinks on the product. To avoid electric shock and short circuit, do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors. To avoid falling down and injury resulting from falling down, immediately stop the customer's leaning against or climbing on the product, etc. To avoid electric shock and short circuit, do not allow the customers to unplug the power plug without a justifiable reason. CAUTION! Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down. Playing close to the cabinet could cause the Gun Controller to strike the cabinet, possibly causing an accident. Be sure to ask your customers to maintain a safe distance during play. Wearing large rings and other accessories during play could result in injury to players' fingers. Be sure to ask your customers to remove such accessories before playing. 7 www.sauservice.com STOP IMPORTANT! The Gun Controller for use on 1P side (left side) and 2P side (right side) are different. Ensure that players do not confuse the right and left side guns when starting play. Make sure to avoid disturbing customers when moving/removing the machine from its current location. www.sauservice.com 8 4. NAME OF PARTS BILLBOARD PTV . 50 TYPE PROJECTION DISPLAY IC CARD UNIT COIN CHUTE DOOR PTV BASE CASHBOX DOOR GUN CONTROLLER MAIN CABLINET AC UNIT FIG. 4 TABLE 4 PTV PTV BASE BILLBOARD MAIN CABINET When assembled Width 88.19 in 47.2 in 46.06 in 44.9 in 47.24 in × Depth × × 21.9 in × × 24.4 in × × 16.14 in × × 42.91 in × × 66.14 in × Height 65.7 in 12.2 in 15.16 in 39.76 in 67.8 in Weight 220.4 lb 57.3 lb 39.68 lb 216.05 lb 557.77 lb 9 www.sauservice.com 5. ACCESSORIES When transporting the machine, make sure that the following parts are supplied. TABLE 5 a ACCESSORIES DESCRIPTION Part No.(Qty.) Note Figures OWNERS MANUAL 4201-6831-01 KEY MASTER 220-5576 (2) For opening/closing the doors KEY (2) For the CASHBOX DOOR NOTE: Parts not labeled with part numbers are as yet unregistered or cannot be registered. Be sure to handle all parts with care, as some parts are not available for purchase separately. The Keys are inside the Coin Chute Door at the time of shipment from the factory. TOSHIBA 200-5536 (1) Remote Controller used for adjustment of the projector. See Section 12. P CARTON BOX 601-11219-01 (1) Used for transporting the Game Board. See FIG. 5 a. TEST MODE WRITING R G B SET POSITION PIC-ADJ ADJUST RESET SELECT L-WRENCH 540-0043-91 (1) The Remote Controller is attached to the Projector at the time of shipment. www.sauservice.com 10 HOW TO USE THE CHIHIRO BOARD CARTON BOX STOP IMPORTANT! Replacement or repair of the Game Board (Chihiro) for this product should be undertaken at the appropriate repair center. Be sure to follow the specifications below when requesting repairs/sending the board to the repair center. Not following the specifications may result in the board not being accepted or in extra charges being made. Put the game board in the carton box as is. Do not carry out any disassembly or part removal other than that specified. Follow the procedure and instructions regarding direction below when placing the Game Board in the carton box. When packing the game board with the Media Board attached, do not remove the Key Chip. When packing the game board with the Media Board detached, be sure to include the AVIP Cable. When packing, attach the accessory stickers in the specified places on the Game Board and carton box. INSTRUCTIONS Wrap the Chihiro Board in a plastic bag. Place it on top of the bottom surface cushioning material. Turn the Filter Board to face the side with the three honeycomb buffers. Placing it in the opposite direction may cause damage to the Filter Board. cushioning material and stow the AVIP cable inside. handles on the bottom surface cushioning material. Insert corrugated cardboard into the space between the lateral honeycomb buffers of the bottom surface Place the Chihiro Board wrapped in the bottom surface cushioning material into the carton box. Use the Place the upper surface cushioning material on top of the Chihiro Board. Be sure to align it in the right direction, as it will not fit otherwise. Close the top of the carton box and seal it tightly with adhesive tape. 11 www.sauservice.com FIG. 5 a FIG. 5 b www.sauservice.com 12 The following Table 5b lists the parts that had been separately packed when the product was shipped from the factory but are necessary when you use the product. These parts will be mounted on the product when installing and assembling it. TABLE 5 b GD SOFT KIT CTF CUSHION SPONGE 601-11137 (1) GD-ROM Disc Protector KEY CHIP (1) See 6 of Section 6. GD SOFT CTF See 6 of Section 6. NOTE: When you order the GD-ROM disc only, specify the part number 610-0652-0012 (GD SOFT CTF). 13 www.sauservice.com The following Table 5c lists the parts that are separately marketed but are necessary when booting this product's software. When having unpacked the shipping crate, make sure that all the parts in this Table 5c are in the crate. If not so, contact where you have obtained the product. TABLE 5 c (XKT-0833 : GD-ROM DRIVE KIT) GD-ROM DRIVE 610-0617 (1) 610-0617-01 Device that loads the software in a GD-ROM disc. See 6 of Section 6. 123 GD-ROM DRIVE CARTON BOX (1) Used for transporting the GD-ROM DRIVE. See FIG. 5 d. This carton box is a standard accessory of the GD-ROM drive. If you want to obtain the carton box itself separately, specify the part number 601-11031. www.sauservice.com 14 HOW TO USE THE CARTON BOX (GD-ROM DRIVE) STOP IMPORTANT! When you want to order for replacing or repairing service of the GD-ROM drive that is used by the product, pack it in a carton box as instructed below, and then deliver the carton box to a service agent. If you do not observe the instruction, your order may not be accepted or may be charged additionally. If you handle the GD-ROM drive differently from the following instructions, its components may be damaged. Contain the GD-ROM drive in a dedicated carton box. Do not disassemble it or remove any part from it unless otherwise instructed. Before containing the GD-ROM drive in a dedicated carton box, attach the GDROM drive lid (DISC LID) onto the drive and fix the lid with a screw. Before containing the GD-ROM drive in a dedicated carton box, remove the GDROM disc from the drive. Do not attempt to move the GD-ROM drive with a GDROM disc inside. Before containing the GD-ROM drive in a dedicated carton box, remove the GDROM drive bracket. Carefully keep the GD-ROM drive bracket and the 4 set screws, because they will be reused. When inserting the GD-ROM drive into a dedicated carton box, be careful about an inserting direction as illustrated below. The packing materials in a carton box are used as a cushion. Use them always when inserting the GD-ROM drive into a dedicated carton box. Do not bend them. Remove the GD drive bracket. FIG. 5 c 15 www.sauservice.com 6. ASSEMBLY AND INSTALLATION Perform assembly work by following the procedure herein stated. Failing to comply with the instructions can cause electric shock hazard. Perform assembling as per this manual. Since this is a complex machine, erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance. When assembling, be sure to use plural persons. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage. Ensure that connectors are accurately connected. Incomplete connections can cause electric shock hazard. Be careful not to damage the wires. Damaged wires may cause electric shock or short circuit or present a fire risk. Do not carelessly push the PTV. Pushing the PTV carelessly can cause the PTV to fall down. This work should be performed by the site maintenance individual or other skilled professional. Performing work by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation. Provide sufficient space so that assembling can be performed. Performing work in places with narrow space or low ceiling may cause an accident and assembly work to be difficult. To perform work safely and avoid serious accident such as the cabinet's falling down, do not perform work in places where step-like grade differences, a ditch, or slope exist. Do not use this product with connectors other than those that were connected and used with the Game Board at the time of shipping. Do not carelessly connect wires to connectors that were not used at the time of shipping, as this may cause overheating, smoke or fire damage. WARNING! CAUTION! When handling plastic parts, use care. Do not give a shock or apply excessive load to the fluorescent lamps and plastic parts. Failure to observe this can cause parts damage, resulting in injury due to fragments, cracks and broken pieces. To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition. Performing work without using the step can cause violent falling down accidents. Make sure that the GD cable connector is inserted parallel to the plug. Improper insertion may cause damage to the connector and present a fire risk. www.sauservice.com 16 When carrying out the assembling and installation, follow the following 9-item sequence. 1 2 3 4 5 6 7 8 9 ASSEMBLING THE BILLBOARD ASSEMBLING THE PTV ASSEMBLING THE CABINET SECURING IN PLACE(ADJUSTER TUNING) ATTACHING THE FLUORESCENT LIGHTS AND LAMPS INSTALLING THE GD-ROM DRIVE(SETTING THE GD-ROM DISC) POWER SUPPLY AND EARTH CONNECTION TURNING THE POWER ON ASSEMBLY CHECK The master key (accessories) in addition to the tools such as a Phillips type screwdriver, wrench, socket wrench and Ratchet Handle are required for the assembly work. Phillips type screwdriver (for screw) WRENCH (for hexagon bolt) SOCKET WRENCH, (for hexagon bolt) RATCHET HANDLE KEY MASTER L-WRENCH (3mm L-shaped hex wrench, included) 17 www.sauservice.com 1 ASSEMBLING THE BILLBOARD Undo the 2 truss screws, and remove the pop bracket. POP BRACKET TRUSS SCREW (2), black M4×8 PHOTO 6. 1 a Undo the 3 truss screws, and remove the pop holder. TRUSS SCREW (3), black M4×8 POP HOLDER PHOTO 6. 1 b Attach the billboard pop by fitting it between the pop bracket and pop holder, and fixing it in place with the 3 truss screws. BILLBOARD POP TRUSS SCREW (3), black M4×8 PHOTO 6. 1 c www.sauservice.com 18 Attach the assembled billboard pop using the 2 truss screws. TRUSS SCREW (2), black M4×8 PHOTO 6. 1 d 19 www.sauservice.com 2 ASSEMBLING THE PTV By using 2 Flat Head screws, secure the 2 Mask Bracket Uppers to the PTV ceiling. Secure the Mask Bracket Lower to the front of PTV with 4 screws. FLAT HEAD SCREW (2 each) M4×8 MASK BRACKET UPPER MASK BRACKET LOWER SCREW (4), black M5×16, w/flat & spring washers FIG. 6. 2 a www.sauservice.com 20 Install Mask to the PTV front. Install the Mask in a manner hooking up to both 2 Mask Bracket Uppers and the Mask Bracket Lower. Simultaneously insert the projections of the Mask into the square holes in the PTV screen left and right. Secure the Mask by fastening a screw for each from both sides of PTV. TRUSS SCREW (2), black M5×25, flat washer used MASK FIG. 6. 2 b Affix the side bracket L and side bracket R to the PTV front face using 2 screws each. Be careful of the orientation of the parts. SIDE BRACKET L SIDE BRACKET R SCREW (2 ea), black M5×16, w/flat & spring washers PHOTO 6. 2 a 21 www.sauservice.com 3 ASSEMBLING THE CABINET Move the PTV to the back of the PTV base. Put the PTV on the PTV base. To do this, you will need at least 4 people to lift the PTV, and another person to hold the PTV base to stop it from moving. Lower the PTV until it touches the supports. Take care not to damage any wiring during this step. PTV SUPPORT PTV BASE FIG. 6. 3 a You will need at least 5 people to perform this step. Attach the front panel using 4 truss screws. Take care that you do not damage any wiring during this step. FRONT PANEL TRUSS SCREW (4), black M5×20, flat washer used PHOTO 6. 3 a www.sauservice.com 22 Have 2 people lift the billboard and place it on the PTV. Lower the billboard so that the two mask bracket uppers that were attached in step 2 fit into the 2 rectangular holes in the billboard base plate, and push the billboard towards the PTV screen. The base plate of the billboard is then fixed into place by fitting into the mask brackets. You will need 2 people to perform this step. PHOTO 6. 3 b You will need a footstool to complete the following step. Attach the billboard to the PTV using 2 screws. BILLBOARD SCREW (2) t M5×16, w/flat & spring washers You will need a footstool to perform this step. Undo the single truss screw and remove the connector lid. TRUSS SCREW (1), black M4×8 PHOTO 6. 3 c CONNECTOR LID PHOTO 6. 3 d 23 www.sauservice.com Connect the internal billboard connector to the connector in the PTV ceiling. BILLBOARD INTERNAL CONNECTOR PTV CEILING CONNECTOR PHOTO 6. 3 e Attach the connector lid using the single truss screw. Bring the main cabinet next to the PTV. Connect the wiring between the main cabinet and the PTV. You will need to connect a total of 5 connectors. CONNECTOR (5) PHOTO 6. 3 f Place the main cabinet on the supports in Be careful not to pinch the wiring. the PTV base. Make sure that the wires do not get pinched while you do this. SUPPORT MAIN CABINET PHOTO 6. 3 g www.sauservice.com 24 Tighten the 2 hexagon bolts on each of the left and right brackets of the main cabinet to affix the cabinet. HEXAGON BOLT (2 ea), black w/spring washer, flat washer used t BRACKET PHOTO 6. 3 h Attach the joint bracket uppers to the left and right sides of the joint between the main cabinet and the PTV using 4 truss screws on each side to secure the joint. Arrange these so that the vertical holes correspond to the main cabinet and the horizontal holes correspond to the PTV. If there is a gap between the main cabinet and the PTV, adjust the main cabinet or the adjuster on the PTV base to close the gap before tightening the screws. JOINT BRACKET UPPER TRUSS SCREW (4 ea), black M5×20, flat washer used ADJUSTER PHOTO 6. 3 i 25 www.sauservice.com 4 WARNING! SECURING IN PLACE (ADJUSTER TUNING) Make sure that all of the adjusters are in contact with the floor. If they are not, the cabinet can move and cause an accident. This product has 8 casters (4 for PTV Base, 4 for MAIN CABINET) and 6 Adjusters (4 for PTV Base, 2 for MAIN CABINET). (FIG. 6. 4 a) When the installation position is determined, cause the adjusters to come into contact with the floor directly, make adjustments in a manner so that the casters will be raised approximately 5 mm. from the floor and make sure that the machine position is level. CASTER Transport the product to the installation position. Have all of the adjusters make contact with the floor. Adjust the adjuster's height by using a wrench so that the machine position is kept level. When contacting the adjusters of the right and left fences onto the floor, manually turn them. secure the height of adjuster. After making adjustment, fasten the adjuster nut upward and ADJUSTER FIG. 6. 4 a BOTTOM VIEW ADJUSTER CASTER Fasten Upward. Approx.5mm ADJUSTER FIG. 6. 4 b ADJUSTER 150mm FIG. 6. 4 c Refer to this Fig. (Scale:1/100) for the layout of the place of installation. FIG. 6. 4 d Provide ventilation space for the ventilation opening. www.sauservice.com 26 5 ATTACHING THE FLUORESCENT LIGHTS AND LAMPS Fluorescent Light Undo the 4 screws using the supplied L- wrench, and remove the instruction panel. INSTRUCTION PANEL HEXAGON SOCKET SCREW (4) M5×10, special washer used PHOTO 6. 5 a Attach the globe-shaped fluorescent light. GLOBE-SHAPED FLUORESCENT LIGHT 13W 390-6782 PHOTO 6. 5 b Reattach the instruction panel in its original position using the 4 screws. 27 www.sauservice.com Halogen Lamp Undo the 4 truss screws, and remove the lamp lid. TRUSS SCREW (2), black M4×20 LAMP LID TRUSS SCREW (2), black M4×8 PHOTO 6. 5 c Attach the halogen lamp. HALOGEN LAMP 40W 390-6732-40N PHOTO 6. 5 d Reattach the lamp lid in its original position using the 4 screws. www.sauservice.com 28 6 STOP INSTALLING THE GD-ROM DRIVE (SETTING THE GD-ROM DISC) IMPORTANT! Carefully handle the GD-ROM drive so as not to contaminate the disc and the readout lens with stains and dust particles. Do not continue to use the scratched GD-ROM disc. The scratched GD-ROM disc may cause the system to malfunction. Set the GD-ROM disc onto the GD-ROM drive with its labeled side facing upward. The key chip is a precision device. Handle it carefully and avoid exposure to heat, shock and static electricity, as these may cause damage to the device. The key chip is contained in the GD-ROM disc case. Always use them as a set. This section explains how to remove the ASSY MAIN BD from the main cabinet, set the GD-ROM disc onto the GD-ROM drive, and install the GD-ROM drive onto the ASSY MAIN BD. Unpack the shipping crate, and take out the GD-ROM drive, GD-ROM drive bracket, and GD-ROM disc. GD DRIVE BRACKET PHOTO 6. 6 a GD-ROM DRIVE 29 www.sauservice.com Use the 4 tapping screws to fix the GD-ROM drive bracket onto the GD-ROM drive. Be careful about a fixing direction. TAPPING SCREW (4) 4×8 GD DRIVE BRACKET FIG. 6. 6 b GD-ROM DRIVE CAUTION for U. S. A., Europe, and Australia: Attach the 2 caution stickers for a laser ray onto the GD-ROM drive. FIG. 6. 6 a Remove the 1 truss head screw that fixes the GD-ROM drive lid (DISC LID). And turn clockwise the lid to remove. TRUSS SCREW (1) M3×8 PHOTO 6. 6 b www.sauservice.com 30 Set the GD-ROM disc onto the GD-ROM drive with its labeled side facing upward. Return the lid to its original place, and fix it with 1 truss head screw. Be careful not to fasten the screw too tightly. PHOTO 6. 6 c TRUSS SCREW (1) M3×8 Remove the side door R from the main cabinet. Undo the 2 truss screws and open the lock. TRUSS SCREW (2), black M4×40, flat screw used Unlock. SIDE DOOR R PHOTO 6. 6 d Unplug the single connector that connects the internal cabinet wire to the ASSY MAIN BD inside the main cabinet. CONNECTOR (1) PHOTO 6. 6 e 31 www.sauservice.com Unplug the 3 connectors. CONNECTOR (3) PHOTO 6. 6 f Undo the fixing screws on the left and right sides of the D-SUB connector that connects to the side of the game board on the ASSY MAIN BD. Unplug the USB connector. USB CONNECTOR D-SUB CONNECTOR PHOTO 6. 6 g Remove the 2 screws that fix the ASSY MAIN BD's base (a wooden base). WING SCREW (2) t M4×30, flat washer used PHOTO 6. 6 h www.sauservice.com 32 Take out the ASSY MAIN BD from the main cabinet. Be careful not to damage the wires in this instance. ASSY MAIN BD PHOTO 6. 6 i Place the ASSY MAIN BD on a flat horizontal surface. Using the 4 screws, fix the GDROM drive onto the ASSY MAIN BD. SCREW (4) t M4×16, w/flat & sring washers PHOTO 6. 6 j Insert both the GD cable connector (for data communication) and the power cord connector (JST NH6P) into the GD-ROM drive. Be careful about an inserting direction in this instance. Make sure that the connectors are inserted firmly and completely. GD CABLE CONNECTOR POWER CORD CONNECTOR PHOTO 6. 6 k 33 www.sauservice.com Insert Key Chip straight into the hole on the Media Board side of upper part of the Game Board. Be sure to check the alignment of the key chip and push it all the way in. KEY CHIP PHOTO 6. 6 l Affix the enclosed stickers to the Game Board. Affix the 843-****D-02 sticker to the Main Board and the 843-****B sticker to the Media Board. Place the both stickers on top of the stickers already affixed.