1ST PRINTING-AUG TM OWNER'S MANUAL SEGA ENTERPRISES, USA MANUAL NO. 4201-6325-02 Warranty Your new SEGA product is covered for a period of 90 Days from the date of shipment. This certifies that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workmanship or materials under normal operating conditions. This also certifies that all Interactive Control Assemblies are to be free from defects in workmanship and materials under normal operating conditions. No other product in this machine is hereby covered. Sellers sole liability in thew event a warranted part described above fails shall be, at it's option, to replace or repair the defective part during the warranty period. For Warranty claims, contact your SEGA distributer. Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Neglect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void. Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other damages. This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other warranties expressed or implied. Under no circumstance shall it extend beyond the period of time listed above. TABLE OF CONTENTS INTRODUCTION GENERAL PRECAUTIONS 1. NAME OF PARTS 2. ACCESSORIES 3. ASSEMBLING AND PRECATUIONS 4. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE 5. CONTENTS OF GAME 6. EXPLANATIN OF TEST AND DATA DISPLAY 6-1 SWITCH UNIT AND COIN METER 6-2 TEST MODE 6-3 MEMORY TEST 6-4 INPUT TEST 6-5 SOUND TEST 6-6 C.R..T. TEST 6-7 OUTPUT TEST 6-8 GAME ASSIGNMENTS 6-9 COIN ASSIGNMENTS 6-10 GUN SETTING 6-11 BOOKKEEPING 6-12 BACK UP DATA CLEAR 7. CONTROLLER 7-1 REPLACING THE MICROSWITCH 7-2 REPLACING THE SENSOR BOARD 8. COIN SELECTOR 9. PROJECTOR 9-1 CLEANING THE SCREEN 9-2 MITSUBISHI PROJECTOR 10. REPLACEMENT OF THE FLUORESCENT LAMP AND LAMPS 10-1 FLUORESCENT LAMP REPLACEMENT 10-2 BUTTON LAMP REPLACEMENT 11. PERIODIC INSPECTION TABLE 12. TROUBLE SHOOTING 12-1 REPLACING THE LED BOARD 13. GAME BOARD 13-1 REMOVING THE GAME BOARD 13-2 COMPOSITION OF THE GAME BOARD 14. DESIGN RELATED PARTS 15. PARTS LIST 16. WIRING DIAGRAM 1 2~3 4~11 12 13~21 22~34 23 24 24 25 25 26 26 27 28~31 32~33 34 34 35~36 35 35 37~38 39~42 39 40~42 43~44 43 44 45 46~47 47 48~49 48 49 50 51~81 XXX SPECIFICATIONS Installation space: Height: Weight: Power maximum current: MONITOR: 104 in.(L) x 50 in.(W) 85 in. Approx. 975 lbs. 5 Amp AC 120V 60 Hz AREA 50 INCH PROJECTION DISPLAY INTRODUCTION OF THE OWNERS MANUAL SEGA ENTERPRISES, LTD., has for more than 30 years been supplying various innovative and popular amusement products to the world market. This Owners Manual is intended to provide detailed descriptions together with all the necessary installation, game settings and parts ordering information related to the LOST WORLD DLX, a new SEGA product. This manual is intended for those who have knowledge of electricity and technical expertise, especially in ICs, CRTs, microprocessors, and circuit boards. Read this manual carefully to acquire sufficient knowledge before working on the machine. Should there be a malfunction, non-technical personnel should under no circumstances touch the interior system. Should the need arise, contact our main office, or the closest branch office listed below. SEGA ENTERPRISES, INC. (USA) Customer Service 45133 Industrial Drive Fremont, CA 94538 Phone 415-802-1750 Fax 415-802-1754 7:30 am - 4:00 pm, Pacific Standard Time Monday thru Friday General Precautions Follow Instructions: All operating and use instructions should be followed. Attachments: Do not use attachments not recommended by the product manufacturer as they may cause hazards. Accessories: Do not place this product on an unstable cart, stand, tripod, bracket, or table. The product may fall, causing serious injury to a child or adult, and serious damage to the product. Use only with a cart, stand, tripod, bracket, or table recommended by the manufacturer, or sold with the product. Any mounting of the product should follow the manufacturer's instructions, and should use only mounting accessories recommended by the manufacturer. Moving the Product: This product should be moved with care. Quick stops, excessive force, and uneven surfaces may cause the product to overturn. Ventilation: Slots and openings in the cabinet are provided for ventilation, to ensure reliable operation of the product and to protect it from overheating; these openings must not be blocked or covered. The openings should never be blocked by placing the product in a built-in installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer's instructions have been adhered to. Power Sources: This product should be operated only from the type of power source indicated on the marking label. If you are not sure of the type of power supply to your location, consult your local power company. For products intended to operate from battery power or other sources, refer to the operating instructions. Grounding or Polarization: This product is equipped with a three-wire grounding-type plug, a plug having a third (grounding) pin. This plug will only fit into a grounding-type power outlet. This is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug. Power Cord Protection: Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the product. Overloading: Do not overload wall outlets, extension cords, or integral convenience receptacles as this can result in a risk of fire or electric shock. Object and Liquid Entry: Never push objects of any kind into this product through openings as they may touch dangerous voltage points or short-out parts that could result in a fire or electric shock. Never spill liquid of any kind on the product. Servicing: Do not attempt to service this product yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel. Damage Requiring Service: Unplug this product from the wall outlet and refer servicing to qualified service personnel under the following conditions: a) If the power cord or plug is damaged; b) If liquid has been spilled, or objects have fallen into the product; c) If the product has been exposed to rain or water; d) If the product does not operate normally when following the operating instructions. Adjust only those controls that are explained in the operating instructions. An improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the product to its normal operation; e) If the product has been dropped or damaged in any way; f) When the product exhibits a distinct change in performance; this indicates a need for service. Replacement Parts: When replacement parts are required, be sure the service technician has used replacements parts specified by the manufacturer or that have the same characteristics as the original part. Unauthorized substitutions may result in fire, electric shock, or other hazards. Safety Check: Upon completion of any service or repairs to this product, ask the service technician to perform safety checks to determine that the product is in proper operating condition. Heat: The product should be situated away from heat sources such as radiators, heat registers, stoves, or other products (including amplifiers) that produce heat. Lithium Battery- Dispose of batteries only in accordance with the battery manufacturer's recommendations. Do not dispose in an open flame condition, since the battery may explode. Cleaning: When cleaning the monitor glass, use water or glass cleaner and a soft cloth. Do not apply chemicals such as benzine, thinner, etc. Location: This an indoor game machine, DO NOT install it outside. To ensure proper usage, avoid installing indoors in the places mentioned below: · Places subject to rain/water leakage, or condensation due to humidity; · In close proximity to a potential wet area; · Locations receiving direct sunlight; · Places close to heating units or hot air; ·In the vicinity of highly inflammable/volatile chemicals or hazardous matter; · On sloped surfaces; · In the vicinity of emergency response facilities such as fire exits and fire extinguishers; · Places subject to any type of violent impact; · Dusty places. INSTALLATION PRECAUTIONS · Verify the amperage of the branch circuit outlet before plugging in the power plug. Do not overload the circuit. · Avoid using an extension cord. If one is required, use an extension cord of type SJT, 16/3 AWG rated min. 120 VAC, 7A. · Moving this unit requires a minimum clearance (of doors, etc.) of 32" (W) by 77" (H). · For the operation of this machine, secure a minimum area of 32" (W) by 42"(D). REGULATORY APPROVALS This game has been tested and found to comply with the Federal Communications Commission Rules. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This game has been tested and listed by Underwriters Laboratories, Inc., to ANSI/UL22. 1. NAME OF PARTS PTV FRONT CABINET BILLBOARD REAR CABINET AC UNIT COIN CHUTE DOOR CASHBOX DOOR CONTROLLER (GUN) FIG.1 OVERVIEW GAME SPECIFICATIONS FRONT CABINET PTV w/PTV BASE REAR CABINET MARQUEE DURING SHIPPING FRONT CABINET PTV w/PTV BASE REAR CABINET MARQUEE WHEN ASSEMBLED 50" 45" 50" 46" 50" X X X X X 73" 66" 70.5" 20.5" 90" 1 X X X X X 35.5" 24" 50" 8" 104" WIDTH 51.5" 46.5" 51.75" 47" X X X X HEIGHT 73.5" 67" 75" 24" X X X X DEPTH 37" 27.5" 55.5" 9" WEIGHT 440 LBS. 250 LBS. 385 LBS. 50 LBS. 1,125 LBS. 400 LBS. 225 LBS. 350 LBS. 40 LBS. 1015 LBS. 2. ACCESSORIES DESCRIPTION OWNERS MANUAL Part No. (Qty.) 420-6325-02 (1) Note FIGURES If Part No.has no description, the Number has not been registered or can not be registered. Such a part may not be obtainable even if the customer desires to purchase it. Therefore, ensure that the part is in safekeeping with you. SW MICRO TYPE 509-5080 (1) For spare refer to section 10 KEY MASTER KEY 220-5576 (2) (2) For opening/closing the doors. For the CASHBOX DOOR (TAMPERPROOF WRENCH) M4 540-0006-01 (1) TOOL T-25 TORX M-3 TORX T-15 TORX MITSUBISHI 50" PROJECTOR MONITOR REMOTE CONTROL 200-5532 (1) Used for adjustment 2 When Asking for the replacement or repair of the product's Game Board (MODEL 3 BOARD), be sure to put the Game Board together with the shield case in the Carton Box. Put the Shield Case in the Carton Box by paying attention to the correct direction as per the following instructions and as shown by the instructions printed on the Carton Baox. Handling in an erroneous manner can damage the Game Board. CARTON BOX 601-8928 (1) Used for transporting the GAME BOARD "CHECK SIDE" Display FILTER BOARD Wrap the Shield Case with the packing material and put in the Carton Box as shown. Putting it upside down or packing otherwise in the manner not shown can damage the Game Board and parts. 3 3. ASSEMBLING PRECAUTIONS Assembling should be performed as per this manual. Since this is a complex machine, erroneous assembling may cause damage to the machine, or malfunctioning to occur. When assembling, be sure to perform work by plural persons. Depending on the assembly work, there are some cases in which performing the work by a single person can cause personal injury or parts damage. When carrying out the assembly work, follow the procedure in the following 4-item sequence: 1 2 3 4 ASSY OF CABINETS AND BILLBOARD INSTALLATION SECURING IN PLACE (ADJUSTER ADJUSTMENT) POWER SUPPLY ASSEMBLING CHECK Note that the tools such as a phillips screwdriver and wrench for M16 hexagon bolt w/24 mm width across flats are required for the assembly work. 1 ASSY OF CABINETS AND INSTALLATION OF BILLBOARD It is difficult to carry out work by one person. Be sure to perform work by plural persons. To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition. Not using a step or using an unstable step can cause a violent falling down accident. 4 During assembling work, cabinets are moved. Be sure to perform work with each cabinet's casters as is in contact with the floor. Working with the adjusters in contact with the floor can damage parts and floor surfaces, also working in this status is difficult 1 Install the Connect Lid and PTV Bracket to the PTV. SCREWS(2) 8x8 SMS TMPR PRF (2) WSHR LOCK #1 ...