User manual SEGA SOUL SURFER

www.seuservice.com 1ST PRINTING JULY `02 Owner's Manual SEGA ENTERPRISES, INC. USA MANUAL NO. 999-1479 VISIT OUR WEBSITE! BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: To maintain the safety: To ensure the safe usage of the product, be sure to read the following before using the product. The following instructions are intended for the users, operators and the personnel in charge of the operation of the product. After carefully reading and sufficiently understanding the warning displays and cautions, handle the product appropriately. Be sure to keep this manual nearby the product or elsewhere convenient for referring to it when necessary. Herein, explanations which require special attention are enclosed with dual lines. Depending on the potentially hazardous degrees, the terms of WARNING, CAUTION, etc. are used. Be sure to understand the contents of the displays before reading the text. Indicates that mishandling the product by disregarding this warning will cause a potentially hazardous situation which can result in death or serious injury. Indicates that mishandling the product by disregarding this caution will cause a slight hazardous situation which can result in personal injury and or material damage. WARNING! CAUTION! For the safe usage of the product, the following pictographs are used: Indicates "HANDLE WITH CARE." In order to protect the human body an equipment, this display is attached to places where the Owner's Manual and or Service Manual should be referred to. Perform work in accordance with the instructions herein stated. Instructions for work are explained by paying attention to the aspect of accident prevention. Failing to perform work as per the instructions can cause accidents. In the case where only those who have technical expertise should perform the work to avoid hazardous situation, the instructions herein state that the serviceman should perform such work. Be sure to turn off power before working on the machine. To prevent electric shock, be sure to turn off power before starting the work in which the worker touches the interior of the product. If the work is to be performed in the power-on status, the Instruction Manual herein always states to that effect. Be sure to ground the Earth Terminal (this, however, is not required in the case where a power cord with earth is used). This product is equipped with the Earth Terminal. When installing the product, Connect the Earth Terminal to the "accurately grounded indoor earth terminal" by using an earth wire. Unless the product is grounded appropriately, the user can be subject to electric shock. After performing repair, etc. for the Control equipment, ensure that the Earth Wire is firmly connected to the Control equipment. Ensure that the Power Supply used is equipped with an Earth Leakage Breaker. This product does not incorporate the Earth Leakage Breaker. Using a power supply which is not equipped with the Earth Leakage Breaker can cause a fire when earth leakage occurs. Be sure to use fuses which meet the specified rating. (only for the machines which use fuses). Using fuses exceeding the specified rating can cause a fire and electric shock. Specification changes (removal of equipment, conversion and addition) not designated by SEGA are not allowed. The parts of the product include warning labels for safety, covers for personal protection, etc. It is very hazardous to operate the product by removing parts and or modifying the circuits. Should doors, lids and protective parts be damaged or lost, refrain from operating the product, and contact where the product was purchased from or the office herein stated. SEGA shall not be held responsible for any accidents, compensation for damage to a third party, resulting from the specifications not designated by SEGA. Ensure that the product meets the requirements of appropriate Electrical Specifications. Before installing the product, check for Electrical Specifications. SEGA products have a nameplate on which Electrical Specifications are described. Ensure that the product is compatible with the power supply voltage and frequency requirements of the location. Using any Electrical Specifications different from the designated Specifications can cause a fire and electric shock. Install and operate the product in places where appropriate lighting is available, allowing warning labels to be clearly read. To ensure safety for the customers, labels and printed instructions describing potentially hazardous situation are applied to places where accidents can be caused. Ensure that where the product is operated has sufficient lighting allowing the warnings to be read. If any label is peeled off, apply it again immediately. Please place an order with where the product was purchased from or the office herein stated. When handling the Monitor, be very careful. (Applies only to the product w/monitor.) Some of the monitor (TV) parts are subject to high tension voltage. Even after running off power, some portions are still subject to high tension voltage sometimes. Monitor repair and replacement should be performed only be those technical personnel who have knowledge of electricity and technical expertise. Be sure to adjust the monitor (projector) properly. (Applies only to the product w/monitor.) Do not operate the product leaving on-screen flickering or blurring as it is. Using the product with the monitor not properly adjusted may cause dizziness or a headache to an operator, a player, or the customers. When transporting or reselling this product, be sure to attach this manual to the product. In the case where commercially available monitors and printers are used in this product, only the contents relating to this product are explained herein. Some commercially available equipment has functions and reactions not stated in this manual. Read this manual together with the specific Instruction Manual of such equipment. · Descriptions herein contained may be subject to improvement changes without notice. · The contents described herein are fully prepared with due care. However, should any question arise or errors be found, please contact SEGA. INSPECTIONS IMMEDIATELY AFTER TRANSPORTING THE PRODUCT TO THE LOCATION. Normally, at the time of shipment, SEGA products are in a status allowing for usage immediately after transporting to the location. Nevertheless, an irregular situation may occur during transportation. Before turning on power, check the following points to ensure that the product has been transported in a satisfactory status. Are there any dented portions or defects (cuts, etc.) on the external surfaces of the cabinet? Are Casters and Adjusters, damaged? Do the power supply voltage and frequency requirements meet with those of the location? Are all wiring connectors correctly and securely connected? Unless connected in the correct direction, connector connections can not be made accurately. Do not insert connectors forcibly. Do power cords have cuts and dents? Do the fuses used meet specified rating? Is the Circuit Protector in an energized status? Are all accessories available? Can all Doors and Lids be opened with the Accessory keys? Can Doors and Lids be firmly closed? TABLE OF CONTENTS BEFORE USING THE PRODUCT, BE SURE TO READ THE FOLLOWING: TABLE OF CONTENTS INTRODUCTION OF THE OWNER'S MANUAL 1. HANDLING PRECAUTIONS.........................................................................................1 2. PRECAUTIONS CONCERNING INSTALLATION LOCATION .................................3 3. OPERATION ....................................................................................................................5 4. NAME OF PARTS.......................................................................................................... 11 5. ACCESSORIES ..............................................................................................................12 6. ASSEMBLING AND INSTALLATION ........................................................................15 7. PRECAUTIONS TO BE HEEDED WHEN MOVING THE MACHINE .....................36 8. GAME CONTENTS.......................................................................................................39 9. EXPLANATION OF TEST AND DATA DISPLAY ......................................................54 10. MAINTENANCE OF SURFBOARD MECHANISM UNIT ........................................68 10-1 ADJUSTMENT/REPLACEMENT OF THE SWING DIRECTION VOLUME.68 10-2 ADJUSTMENT/REPLACEMENT OF THE ROLL DIRECTION VOLUME ...74 10-3 PITCH DETECTION VOLUME REPLACEMENT ...........................................80 10-4 GREASING ..........................................................................................................83 10-5 REPLACING THE BELLOWS ...........................................................................86 11. PROJECTOR ..................................................................................................................91 11-1 CLEANING THE SCREEN.................................................................................91 11-2 PROJECTOR ADJUSTMENT .............................................................................92 12. COIN SELECTOR........................................................................................................102 13. REPLACING THE FLUORESCENT LAMP, AND LAMPS......................................106 14. PERIODIC INSPECTION TABLE .............................................................................. 114 15. TROUBLESHOOTING................................................................................................ 115 16. GAME BOARD............................................................................................................ 117 16-1 REMOVING THE GAME BOARD .................................................................. 117 16-2 COMPOSITION OF GAME BOARD ............................................................... 119 17. DESIGN RELATED PARTS ........................................................................................120 18. PARTS LIST .................................................................................................................121 19. WIRE COLOR CODE TABLE ....................................................................................186 20. WIRING DIAGRAM................................................................................................. XXX SPECIFICATIONS Installation space Height Weight Power, maximum current : 54.3 in. (W) × 113.0 in(D) : 88.6 in. : 1,115.5 lbs. : 443 W 4.7 A (AC 120 V 60 Hz AREA) 444 W 2.6 A (AC 220 V 50 Hz AREA) 429 W 2.5 A (AC 220 V 60 Hz AREA) 440 W 2.5 A (AC 230 V 50 Hz AREA) 447 W 2.4 A (AC 240 V 50 Hz AREA) : 450 W 5.3 A (MAX.) 280 W 3.4 A (MIN.) : 50 TYPE PROJECTION DISPLAY For TAIWAN Power, current MONITOR INTRODUCTION OF THE OWNER'S MANUAL This Owner's Manual is intended to provide detailed descriptions together with all the necessary information covering the general operation of electronic assemblies, electromechanicals, servicing control, spare parts, etc. as regards the product, SOUL SURFER. This manual is intended for the owners, personnel and managers in charge of operation of the product. Operate the product after carefully reading and sufficiently understanding the instructions. If the product fails to function satisfactorily, non-technical personnel should under no circumstances touch the internal system. Should any malfunctioning occur, turn the power off and unplug the AC Cable (Power Cord), and contact where the product was purchased from. Use of this product is unlikely to cause physical injuries or damages to property. However, where special attention is required this is indicated by a thick line, the word "IMPORTANT" and its sign in this manual. STOP IMPORTANT! Indicates that mishandling the product by disregarding this display can cause the product's intrinsic performance not to be obtained, resulting in malfunctioning. SEGA ENTERPRISES, INC. (U.S.A.)/CUSTOMER SERVICE 45133 Industrial Drive, Fremont, California 94538, U.S.A. Phone: (415) 701-6580 Facsimile: (415) 701-6594 DEFINITION OF LOCATION'S MAINTENANCE MAN AND SERVICEMAN WARNING! Non-technical personnel who do not have technical knowledge and expertise should refrain from performing such work that this manual requires the location's maintenance man or a serviceman to carry out, or work which is not explained in this manual. Failing to comply with this instruction can cause a severe accident such as electric shock. Ensure that parts replacement, servicing & inspections, and troubleshooting are performed by the location's maintenance man or the serviceman. It is instructed herein that particularly hazardous work should be performed by the serviceman who has technical expertise and knowledge. The location's maintenance man and serviceman are herein defined as follows: "Location's Maintenance Man" : Those who have experience in the maintenance of amusement equipment and vending machines, etc., and also participate in the servicing and control of the equipment through such routine work as equipment assembly and installation, servicing and inspections, replacement of units and consumables, etc. within the Amusement Facilities and or locations under the management of the Owner and Owner's Operators of the product. Activities of Location's Maintenance Man : Assembly & installation, servicing & inspections, and replacement of units & consumables as regards amusement equipment, vending machines, etc. Serviceman : Those who participate in the designing, manufacturing, inspections and maintenance service of the equipment at an amusement equipment manufacturer. Those who have technical expertise equivalent to that of technical high school graduates as regards electricity, electronics and or mechanical engineering, and daily take part in the servicing & control and repair of amusement equipment. Serviceman's Activities : Assembly & installation and repair & adjustments of electrical, electronic and mechanical parts of amusement equipment and vending machines. LISTED UL ¤ 5K92 AMUSEMENT MACHINE 1. HANDLING PRECAUTIONS When installing or inspecting the machine, be very careful of the following points and pay attention to ensure that the player can enjoy the game safely. Non-compliance with the following points or inappropriate handling running counter to the cautionary matters herein stated can cause personal injury or damage to the machine. WARNING! Before performing work, be sure to turn power off. Performing the work without turning power off can cause an electric shock or short circuit. In the case work should be performed in the status of power on, this manual always states to that effect. To avoid electric shock or short circuit, do not plug in or unplug quickly. To avoid electric shock, do not plug in or unplug with a wet hand. Do not expose Power Cords and Earth Wires on the surface, (floor, passage, etc.). If exposed, the Power Cords and Earth Wires are susceptible to damage. Damaged cords and wires can cause electric shock or short circuit. To avoid causing a fire or electric shock, do not put things on or damage Power Cords. When or after installing the product, do not unnecessarily pull the power cord. If damaged, the power cord can cause a fire or electric shock. In case the power cord is damaged, ask for replacement through where the product was purchased from or the office herein stated. Using the cord as is damaged can cause fire, electric shock or leakage. Be sure to perform grounding appropriately. Inappropriate grounding can cause an electric shock. Be sure to use fuses meeting specified rating. Using fuses exceeding the specified rating can cause a fire or electric shock. Completely make connector connections for IC BD and others. Insufficient insertion can cause an electric shock. Specification changes, removal of equipment, conversion and/or addition, not designated by SEGA are not permitted. · Failure to observe this may cause a fire or an electric shock. Non-compliance with this instruction can have a bad influence upon physical conditions of the players or the lookers-on, or result in injury during play. · SEGA shall not be held responsible for damage, compensation for damage to a third party, caused by specification changes not designated by SEGA. Be sure to perform periodic maintenance inspections herein stated. 1 www.seuservice.com STOP IMPORTANT! For the IC board circuit inspections, only the logic tester is allowed. The use of a multiple-purpose tester is not permitted, so be careful in this regard. The Projector is employed for this machine. The Projector's screen is susceptible to damage, therefore, be very careful when cleaning the screen. For details, refer to PROJECTOR. Some parts are the ones designed and manufactured not specifically for this game machine. The manufacturers may discontinue, or change the specifications of, such general-purpose parts. If this is the case, Sega cannot repair or replace a failed game machine whether or not a warranty period has expired. www.seuservice.com 2 2. PRECAUTIONS CONCERNING INSTALLATION LOCATION This product is an indoor game machine. Do not install it outside. Even indoors, avoid installing in places mentioned below so as not to cause a fire, electric shock, injury and or malfunctioning. Places subject to rain or water leakage, or places subject to high humidity in the proximity of an indoor swimming pool and or shower, etc. Places subject to direct sunlight, or places subject to high temperatures in the proximity of heating units, etc. Places filled with inflammable gas or vicinity of highly inflammable/volatile chemicals or hazardous matter. Dusty places. Sloped surfaces. Places subject to any type of violent impact. Vicinity of anti-disaster facilities such as fire exits and fire extinguishers. The operating (ambient) temperature range is from 5° to 30°. WARNING! LIMITATIONS OF USAGE REQUIREMENTS WARNING! Be sure to check the Electrical Specifications. Ensure that this product is compatible with the location's power supply, voltage and frequency requirements. A plate describing Electrical Specifications is attached to the product. Non-compliance with the Electrical Specifications can cause a fire and electric shock. This product requires the Breaker and Earth Mechanisms as part of the location facilities. Using them in a manner not independent can cause a fire and electric shock. Ensure that the indoor wiring for the power supply is rated at 15 A or higher (AC single phase 100 ~ 120 V area), and 10 A or higher (AC 220 ~ 240 V area). Non-compliance with the Electrical Specifications can cause a fire and electric shock. Be sure to independently use the power supply equipped with the Earth Leakage Breaker. Using a power supply without the Earth Leakage Breaker can cause an outbreak of fire when earth leakage occurs. Putting many loads on one electrical outlet can cause generation of heat and a fire resulting from overload. When using an extension cord, ensure that the cord is rated at 15 A or higher (AC 100 ~ 120 V area) and 10 A or higher (AC 220 ~ 240 V area). Using a cord rated lower than the specified rating can cause a fire and electric shock. 3 www.seuservice.com OPERATION AREA WARNING! For the operation of this machine, secure a minimum area of 74.8 inches (W) × 137.8 inches (D). In order to prevent injury resulting from the falling down accident during game play, be sure to secure the minimum area for operation. Be sure to provide sufficient space so as to allow this product's ventilation fan to function efficiently. To avoid machine malfunctioning and a fire, do not place any obstacles near the ventilation opening. SEGA shall not be held responsible for damage, compensation for damage to a third party, resulting from the failure to observe this instruction. STOP IMPORTANT! For transporting the machine into the location's building, the minimum necessary dimensions of the opening (of doors, etc.) are 55.1 inches (W) and 66.9 inches (H). Electric current consumption MAX. 4.7 A (AC 120 V 60 Hz) MAX. 2.6 A (AC 220 V 50 Hz) MAX. 2.5 A (AC 220 V 60 Hz) MAX. 2.5 A (AC 230 V 50 Hz) MAX. 2.4 A (AC 240 V 50 Hz) FIG. 2 www.seuservice.com 4 3. OPERATION PRECAUTIONS TO BE HEEDED BEFORE STARTING THE OPERATION To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players. In order to avoid accidents, check the following before starting the operation: WARNING! To ensure maximum safety for the players and the customers, ensure that where the product is operated has sufficient lighting to allow any warnings to be read. Operation under insufficient lighting can cause bodily contact with each other, hitting accident, and or trouble between customers. Be sure to perform appropriate adjustment of the monitor (projector). For operation of this machine, do not leave monitor's flickering or deviation as is. Failure to observe this can have a bad influence upon the players' or the customers' physical conditions. It is suggested to ensure a space allowing the players who feel sick while playing the game to take a rest. Check if all of the adjusters are in contact with the surface. If they are not, the Cabinet can move and cause an accident. Ensure that all of theAdjusters are in contactwith the floor. 5 www.seuservice.com WARNING! Perform a test run and confirm whether the surfboard is locks and unlocks properly. Be sure to take particular care to conduct the Sensor Mat input test. Failing to conduct the test and operating the machine when the Sensor Mat is not in optimum condition may cause accidents. Are there side window breaks or omissions? Does the surfboard lock and unlock properly? Is the sensor of the Sensor Mat operating correctly? Are the handrails loose? Are there any tears in the bellows? Do not put any heavy item on this product. Placing any heavy item on the product can cause a falling down accident or parts damage. Do not climb on the product. Climbing on the product can cause falling down accidents. To check the top portion of the product, use a step. To avoid electric shock, check to see if door & cover parts are damaged or omitted. To avoid electric shock, short circuit and or parts damage, do not put the following items on or in the periphery of the product. Flower vases, flowerpots, cups, water tanks, cosmetics, and receptacles/ containers/vessels containing chemicals and water. CAUTION! To avoid injury, be sure to provide sufficient space by considering the potentially crowded situation at the installation location. Insufficient installation space can cause making bodily contact with each other, hitting accidents, and or trouble between customers. www.seuservice.com 6 PRECAUTIONS TO BE HEEDED DURING OPERATION (PAYING ATTENTION TO CUSTOMERS) To avoid injury and trouble, be sure to constantly give careful attention to the behavior and manner of the visitors and players. WARNING! To avoid injury and accidents, those who fall under the following categories are not allowed to play the game. · Those who need assistance such as the use of an apparatus when walking. · Those who have high blood pressure or a heart problem. · Those who have experienced muscle convulsion or loss of consciousness when playing video game, etc. · Those who have a trouble in the neck and or spinal cord. · Intoxicated persons. · Pregnant women or those who are in the likelihood of pregnancy. · Persons susceptible to motion sickness. · Persons whose act runs counter to the product's warning displays. A player who has never been adversely affected by light stimulus might experience dizziness or headache depending on his physical condition when playing the game. Especially, small children can be subject to those conditions. Caution guardians of small children to keep watch on their children during play. Instruct those who feel sick during play to have a medical examination. To avoid injury resulting from falling down and electric shock due to spilled drinks, instruct the player not to place heavy items or drinks on the product. To avoid electric shock and short circuit, do not allow customers to put hands and fingers or extraneous matter in the openings of the product or small openings in or around the doors. To avoid falling down and injury resulting from falling down, immediately stop the customer's leaning against or climbing on the product, etc. To avoid electric shock and short circuit, do not allow the customers to unplug the power plug without a justifiable reason. Users can play the game if they are tall enough to grip the handrails after boarding the surfboard. Instruct users who are less than 51.2 inches tall not to play the game. They may fall and injure themselves. The height of the rear cabinet side wall is approximately 47.25 inches. The height of the speakers is approximately 51.2 inches. Use this as a guide to visually determine a user's height. 51.2 in 7 www.seuservice.com WARNING! Be sure to instruct players not to wear high-heeled shoes, as this increases the chances of an accident occurring. In addition, instruct players not to wear sneakers, sandals or other footwear that slips off easily when playing the game, as this increases the chances of an accident occurring. To avoid injury from potential falling down accidents, be sure to instruct that only one person is allowed to play at a time. Do not allow players to put any heavy item or beverages on the product. Falling down items can cause accidents and spilled beverages can cause electric shock. Beverages www.seuservice.com 8 CAUTION! Instruct the player to hold on firmly to the Safety Bar during game. Caution the customers who are most likely to cause injury by playing without holding the Safety Bar, for example. To avoid injury, do not allow persons other than the player to access to the Sensor Mat during game play. A sensor may work for insurance and the game may be interrupted. Instruct the player to play by standing on both feet. Standing on one leg to play can cause injury. 9 www.seuservice.com CAUTION! Regarding this product, the weight of the player is limited to 330 lbs. To avoid machine damage and injury due to machine damage, playing by those who are as heavy as 330 lbs or heavier is strictly prohibited. Weight 330 lbs or heavier Immediately stop such violent acts as hitting and kicking the product. Such violent acts can cause parts damage or falling down, resulting in injury due to fragments and falling down. WARNING! WARNING: HAZARD TO EPILEPTICS. A very small portion of the population has a condition which may cause them to experience epileptic seizures or have momentary loss of consciousness when viewing certain kinds of flashing lights or patterns that are present in our daily environment. These persons may experience seizures while watching some kinds of television pictures or playing certain video games. People who have not had any previous seizures may nonetheless have an undetected epileptic condition. If you or anyone in your family has experienced symptoms linked to an epileptic condition (e.g., seizures or loss of awareness), immediately consult your physician before using any video games. We recommend that parents observe their children while they play video games. If you or your child experience the following symptoms: dizziness, altered vision, eye or muscle twitching, involuntary movements, loss of awareness, disorientation, or convulsions, DISCONTINUE USE IMMEDIATELY and consult your physician. www.seuservice.com 10 4. NAME OF PARTS BILLBOARD PTV 50" Type Projector CONTROL PANEL COIN CHUTE DOOR CASHBOX DOOR PTV BASE SURFBOARD AC UNIT FRONT CABI REAR CABI SAFETY BAR SENSOR MAT FIG. 4 a OVERVIEW ASSY TUBE FIG. 4 b TABLE 4 Dimensions and Weights PHOTO 4 ASSY TUBE PTV (50 type Projector) PTV BASE (FRONT CABI) BILLBOARD REAR CABI When assembled Width × Depth × Height 44.9 inches × 20.6 inches × 65.7 inches 46.9 inches × 40.1 inches × 30.9 inches 45.3 inches × 16.9 inches × 12.2 inches 54.3 inches × 67.7 inches × 50.4 inches 54.3 inches × 113 inches × 88.6 inches 11 Weight 220.0 lbs 169.4 lbs 37.4 lbs 638 lbs 1113.2 lbs www.seuservice.com 5. ACCESSORIES When transporting the machine, make sure that the following parts are supplied. TABLE 5 ACCESSORIES DESCRIPTION Part No. (Qty.) Note Figures OWNERS MANUAL 999-1479 (1) KEY MASTER 9301A(2) For opening/closing the doors KEY (2) For the CASHBOX DOOR The Keys are inside the Coin Chute Door at the time of shipment from the factory. Parts not labeled with part numbers are as yet unregistered or cannot be registered. Be sure to handle all parts with care, as some parts are not available for purchase separately. SERVICE MANUAL NAOMI2 ENG 420-6644-01 (1) Instruction Manual for the Game Board. TOSHIBA Remote Controller used for adjustment of the projector. See Section 11. 200-5536(1) CARTON BOX 601-11044 (1) Used for transporting the Game Board. Refer to FIG. 5. TEST MODE WRITING P R G B SET POSITION PIC-ADJ ADJUST RESET SELECT The Remote Controller is attached to the Projector at the time of shipment. www.seuservice.com 12 HOW TO USE THE CARTON BOX STOP IMPORTANT! When transporting NAOMI 2 for repair/servicing, follow the instructions below. The accessory carton box is needed when transporting NAOMI 2 for repair/servicing. Be sure to safely store the Carton Box. When sending for repair/servicing, remove all of the wire harnesses and cables from the Filter BD in front. When transporting NAOMI 2 Main BD for the repair/servicing, ensure that the ROM BD used is in an as is installed status. When sending the NAOMI 2 Main BD for repair/servicing, be sure to put it in the accessory carton box together with the Shield Case. When putting NAOMI 2 SHIELD CASE in the carton box, the Leg Bracket need not be removed. By paying careful attention to the following Figure and the direction shown by onCarton-Box printing, put the Shield Case in the Carton Box. The projected portions of the packing material is intended for cushioning. Therefore, do not bend the projected portions. 1 2 3 Serial No. Display FILTER BOARD Serial No. Display FIG. 5 Projected portions of the packing material. 13 www.seuservice.com The following Table 5b lists the parts that had been separately packed when the product was shipped from the factory but are necessary when you use the product. These parts will be mounted on the product when installing and assembling it. TABLE 5 b AC Cable (Power Cord) 600-6695-01 (1) USA Used for installation, see 4 of Section 6. www.seuservice.com 14 6. ASSEMBLING AND INSTALLATION Perform assembly work by following the procedure herein stated. Failing to comply with the instructions can cause electric shock hazard. Perform assembling as per this manual. Since this is a complex machine, erroneous assembling can cause an electric shock, machine damage and or not functioning as per specified performance. When assembling, be sure to use plural persons. Depending on the assembly work, there are some cases in which working by one person alone can cause personal injury or parts damage. Ensure that connectors are accurately connected. Incomplete connections can cause electric shock hazard. Be careful so as not to damage wirings. Damaged wiring can cause electric shock and short circuit hazards. Do not carelessly push the PTV. Pushing the PTV carelessly can cause the PTV to fall down. This work should be performed by the Location's Maintenance Man or Serviceman. Performing work by non-technical personnel can cause a severe accident such as electric shock. Failing to comply with this instruction can cause a severe accident such as electric shock to the player during operation. Provide sufficient space so that assembling can be performed. Performing work in places with narrow space or low ceiling may cause an accident and assembly work to be difficult. To perform work safely and avoid serious accident such as the cabinet's falling down, do not perform work in places where step-like grade differences, a ditch, or slope exist. WARNING! CAUTION! When handling plastic parts, use care. Do not give a shock or apply excessive load to the fluorescent lamps and plastic parts. Failure to observe this can cause parts damage, resulting in injury due to fragments, cracks and broken pieces. To perform work safely and securely, be sure to prepare a step which is in a secure and stable condition. Performing work without using the step can cause violent falling down accidents. STOP IMPORTANT! Assemble the game machine where it will be operated. If there are steps between the place where the game is assembled and where it will be operated, it is necessary to disassemble and reassemble the game. Be sure to read the cautions in Section 7 before moving the game. 15 www.seuservice.com When carrying out the assembly work, follow the procedure in the following 6-item sequence: 1 2 3 4 5 6 ASSEMBLING THE PTV (FRONT CABI) WIRING CONNECTIONS BETWEEN THE CABINETS SECURING IN PLACE (ADJUSTER ADJUSTMENT) POWER SUPPLY, AND EARTH CONNECTION TURNING POWER ON ASSEMBLING CHECK The master key (accessories) in addition to the tools such as a Phillips type screwdriver, Box nut screwdriver and wrench are required for the assembly work. Phillips type screwdriver (for M4,M5 screw) WRENCH (for M16 hexagon bolt) Box nut screwdriver (For M4 hexagon nut) KEY MASTER SOCKET WRENCH (for M6, M8 hexagon-head bolt) STEP www.seuservice.com 16 1 ASSEMBLING THE PTV (FRONT CABI) 1 2 By using the specified screws, secure the 2 Mask Holders to the PTV ceiling. Insert the TV Mask from the underside as shown and secure with a total of 6 screws. FLAT HEAD SCREW (2 each) M4×12 PTV MASK HOLDER MASK TRUSS SCREW (2) M5×25,flat washer used, chrome plated SCREW (4) M5×20,w/flat & spring washers FIG. 6. 1 a 3 In order to prevent accidents during assembly work, have all of the Adjusters of the PTV Base make contact with the surfaces to secure the PTV Base. For performing work, use 4 or more workers. FIG. 6. 1 b 17 www.seuservice.com 4 Mount the assembled PTV on the PTV Base. After mounting the PTV, move it to the rear part of the PTV Base. When performing this work, be sure to use 4 or more persons. (FIG. 6. 1 b) Install Panel Mount Bracket L and R to the front of the PTV by using 2 screws for each of them. 5 Connecting the 2 connectors to the connector panel PANEL MOUNT BRACKET R FRONT PANEL TRUSS SCREW (4),black M5×20,flat washer used. FRONT LID PANEL MOUNT BRACKET L SCREW (2 each) M5×16,w/flat & spring washers HOLE LID TRUSS SCREW (5),black M4×16 TRUSS SCREW (4),black M4×16 FIG. 6. 1 c 6 Connect the 2 connectors (1 for power supply, 1 for video signal) of the wires already connected to the PTV Base, to the 2 connectors on the PTV connector panel. The connectors can be inserted only in the fixed orientation. If you attempt to apply constrained force when inserting the connector, it may break. Fully make sure that it is in the correct orientation. The reflection signal connector has the securing screws at the both ends. After connecting, fasten the screws tightly. PHOTO 6. 1 a www.seuservice.com 18 7 Install the Front Panel to the front of PTV. Use the 4 truss screws for securing. TRUSS SCREW (4),black M5×20 flat washer used. PHOTO 6. 1 b 8 Assemble the hole lid and the front lid under the front lid. When facing the PTV screen, the hole lid is to the right and the front lid is to the left. Five truss screws secure the hole lid and four truss screws secure the front lid. FRONT LID TRUSS SCREW (4),black M4×16 PHOTO 6. 1 c 9 Have three or more persons use the platform when performing the following operations. Set the billboard on top of the PTV top panel. wire connector into the terminal board of the PTV top panel. 10 While 2 people hold the Billboard by, a third person using a step should connect the Billboard 11 Insert the Billboard into the holder bracket, fix to PTV with the 2 screws. 19 www.seuservice.com SCREW (2) black M5×16,w/flat & spring washers For performing work, use 3 workers. FIG. 6. 1 d Connect the Connector. FIG. 6. 1 e When performing work, be sure to use a step. FIG. 6. 1 f www.seuservice.com 20 2 WIRING CONNECTIONS BETWEEN THE CABINETS With the ASSY Tube installed to the Front and Rear Cabinets, perform the cabinet-to-cabinet wiring. The connectors can be inserted only into those with the same number of pins, respectively, and can be inserted only in the fixed orientation. If you attempt to apply constrained force when inserting the connector, the connector or wiring may be damaged. Fully make sure that it is in the correct orientation. Rear Cabinet Side 1 Bring the six wiring connectors and the ground out from the rear cabinet. Be careful not to trip over the wires as this may cause injury. There is a stud to secure the ground to the Assy Tube lid. Tighten the hexagon nut to this stud with the circular ground line terminal, the flat washer and the spring washer in that order. 2 GROUND LINE HEXAGON NUT (1) M4,flat & spring washers used. TUBE LID PHOTO 6. 2 a Secure the ground terminal. 3 Join the connector of the Assy Tube to the connector of the Rear Cabinet. Join the connectors to those with the same number of pins. Connect the 6 Connectors. PHOTO 6. 2 b 21 www.seuservice.com TRUSS SCREW (3),black M4×16 4 Install the Tube Lid of the Assy Tube to the Rear Cabinet. Attach it using the 3 screws. Be careful not to pinch the wiring. PHOTO 6. 2 c 5 6 7 Locate the Front and Rear Cabinets close to each other. If you apply too much force when joining the connectors, the wiring may be damaged. Draw out the 6 wiring connectors and the ground line from the Rear Cabinet. There is a stud to secure the ground line to the Assy Tube Plate. Tighten the hexagon nut to this stud with the circular ground line terminal, the flat washer and the spring washer in that order. GROUND LINE HEXAGON NUT (1)M4,flat & spring washers used. TUBE PLATE PHOTO 6. 2 d www.seuservice.com 22 8 Join the connector of the Assy Tube to the connector of the Front Cabinet. Join the connectors to those with the same number of pins, respectively. Connect the 6 Connectors. PHOTO 6. 2 e TRUSS SCREW (4),black M4×16 9 Install the Tube Lid of the Assy Tube to the Front Cabinet. Attach it using the 4 screws. Be careful not to pinch the wiring. PHOTO 6. 2 f 23 www.seuservice.com 3 WARNING! SECURING IN PLACE (ADJUSTER ADJUSTMENT) Make sure that all of the adjusters are in contact with the floor. If they are not, the cabinet can move and cause an accident. CAUTION! STOP IMPORTANT! Be careful to store the shipping beam as it is used when moving the rear cabinet with a forklift. Failure to assemble the shipping beam when using a forklift may result in damage or deformation of the parts. There is a particular order to follow when landing the rear cabinet adjuster. This machine has 10 casters (4 for the Front Cabinet, 6 for the Rear Cabinet) and 10 adjusters (4 for the Front Cabinet, 6 for the Rear Cabinet). (FIG. 6. 3 a) When the installation position is determined, cause the adjusters to come into contact with the floor directly, make adjustments in a manner so that the casters will be raised approximately 5mm. from the floor and make sure that the machine position is level. 1 Move the machine to the installation position. To ensure the safe operation of the product, provide sufficient space by adequately keeping the product away from wall surfaces and other cabinets. Remove the shipping beam from the rear cabinet. Remove the hexagon-head bolts (four in all). Store the shipping beam for later use. 2 HEXAGON-HEAD BOLT (4 in total), black M8×100, w/spring washer, flat washer used. SHIPPING BEAM PHOTO 6. 3 a www.seuservice.com 24 3 Reinsert these four hexagon-head bolts into their original holes. Reinsert the hexagon-head bolt (2 each on both sides) into the original hole. PHOTO 6. 3 b 4 Make sure all of the adjusters are in contact with the floor. By using a wrench, change height of the adjusters to ensure that the machine's position is level. There is a particular order to follow when landing the rear cabinet adjuster: the two areas on the side of the front cabinet, then the two to the back and finally the two at the center. Be careful not to lower the two center adjusters too much. ADJUSTER (10 in total) CASTER (10 in total) Order for landing the Rear Cabinet Adjuster Connector for the Sensor Mat FIG. 6. 3 a 25 www.seuservice.com 5 After making adjustments, fasten the adjuster nut upward and secure the height of the adjuster. (FIG. 6.3b) ADJUSTER CASTER FASTEN UPWARD. Approx..75 inches ADJUSTER FIG. 6. 3 b ADJUSTER 6 inches 5.1 inches FIG. 6. 3 c Refer to this Fig. (Scale:1/100) for the layout of the place of installation. FIG. 6. 3 d Be sure to provide space as shown between the Air Vent and the wall surface. Provide space approximately 13cm between the Front Cabinet and the Rear Cabinet. 6 Attach the two mat holder fronts to the Sensor Mat. There are two attachment studs for the mat holder fronts. Pass these two studs through the back of the assembly holes. Next, attach and secure the flat washers and hexagon nuts to the studs in that order. There are wires to the side of the Sensor Mat. Be careful not to pinch the wires when assembling the mat holder fronts. Pass these wires through the corner hole of the mat holder fronts. SENSOR MAT FRONT CABI side PHOTO 6. 3 c www.seuservice.com 26 Pass the wire through the corner hole. MAT HOLDER FRONT HEXAGON NUT (2 each) M4, flat washer used. PHOTO 6. 3 d 7 Assemble the mat holder fronts in the same way on the side of the Sensor Mat without wires. PHOTO 6. 3 e 8 Slide the Sensor Mat under the surfboard and spread it between both walls of the rear cabinet. PHOTO 6. 3 f 27 www.seuservice.com 9 Attach the mat holder fronts to the rear cabinet. Secure it to each one with two screws. Be careful not to pinch the wires at this time. SCREW (2 each) M5×8, w/flat & spring washers PHOTO 6. 3 g 10 Connect the Sensor Mat wire connectors to the connectors to the undersurface of the rear cabinet. (FIG. 6. 3 a) 11 Attach the wire cover lower that protects the Sensor Mat wires. Pass the wire cover lower through the corner hole of the mat holder fronts and secure it with two screws. As before, be careful not to pinch the wires. WIRE COVER LOWER SCREW (2) M4×8, w/flat & spring washers PHOTO 6. 3 h PHOTO 6. 3 i www.seuservice.com 28 12 Attach the mat wire cover to the mat holder fronts and secure it with two truss screws. Assemble a mat wire cover in the same way on the side of the Sensor Mat without wires. MAT WIRE COVER TRUSS SCREW (2 each), black M4×16 PHOTO 6. 3 j 13 Place the rear of the mat holder so that it overlaps the back edge of the Sensor Mat. MAT HOLDER REAR PHOTO 6. 3 k 29 www.seuservice.com 14 Attach the Mat Bracket L and R to the left and right rear of the mat holder. Secure each with two hexagon-head bolts. Assembling the mat brackets cause the rear of the mat holder to restrain the Sensor Mat. The left and right mat brackets are different. Confirm their assembly locations and directions before assembling. HEXAGON-HEAD BOLT (2 each), black M6×30, w/spring washer, flat washer used. MAT BLACKET R PHOTO 6. 3 l MAT BLACKET L FIG. 6. 3 e MAT BLACKET R www.seuservice.com 30 4 WARNING! POWER SUPPLY, AND EARTH CONNECTION Be sure to independently use the power supply socket outlet equipped with an Earth Leakage Breaker. Using a power supply without an Earth Leakage Breaker can cause a fire when electric leakage occurs. Ensure that the "accurately grounded indoor earth terminal" and the earth wire cable are available (except in the case where a power cord plug with earth is used). This product is equipped with the earth terminal. Connect the earth terminal and the indoor earth terminal with the prepared cable. If the grounding work is not performed appropriately, customers can be subjected to an electric shock, and the product's functioning may not be stable. Ensure that the power cord and earth wire are not exposed on the surface (passage, etc.). If exposed, they can be caught and are susceptible to damage. If damaged, the cord and wire can cause electric shock and short circuit accidents. Ensure that the wiring position is not in the customer's passage way or the wiring has protective covering. After wiring power cord on the floor, be sure to protect the power cord. Exposed power cord is susceptible to damage and causes an electric shock accident. The AC Unit is mounted on the side of the machine. The AC Unit has Main SW, Circuit Protector and the Inlet which connects the Power Cord. 1 Ensure that the Main SW is OFF. MAIN SW CIRCUIT PROTECTOR Main SW off INLET AC Cable (Power Cord) FIG. 6. 4 a AC unit 31 www.seuservice.com 2 *Note that the Earth Wire is incorporated in the Power Cord for the Areas of AC 120V (USA) and AC 220 ~ 240V, and therefore, this procedure is not necessary. Connect the Earth Wire to the Earth Terminal. FIG. 6. 4 b *Earth Wire Connection 3 Firmly insert the power plug into the socket outlet. Insert the opposite side of Power Cord plug to the AC Unit's connector ("INLET"). Perform wiring for the Power Cord and Earth Wire. Install protective covering for the Power Cord and Earth Wire. 4 Wiring Cover FIG. 6. 4 c Connecting Power Cord and Earth Wire In case the Power Plug is apt to come out of place, secure the Power Cord to the periphery of the AC Unit with a Cord Clamp. HOW TO USE THE CORD CLAMP www.seuservice.com 32 5 TURNING POWER ON Turn on the AC unit main switch to power on the machine. Once it is powered on, the Billboard fluorescent lamp and the four Cold-Cathode Tubes to the left and right of the Rear Cabinet light up. After several seconds, the screen changes to the Advertise Screen, which is in the wait-for-guest mode (Advertise Mode). At the same time, the loudspeakers to the left and right of the Switch Panel and the super woofer located at the bottom of the PTV output voices. If No Voice Output has been set, no voices are output during the Advertise Mode. Even after being powered off, this product retains data about the number of credits and ranking. It does not retain the Factional Number of Coins (i.e., the number of coins put into the slot does not reach one credit) or Bonus Adder Count data. Thus, if you power on the machine after powering it off when the available number of credits for playing a game has remained, powering on machine causes the Start button to blink. The Surfboard is unlocked when a game starts. Thus, it cannot be moved to the left or right unless a coin is put into the slot and the Start button is pressed. Billboard's fluorescent lamp Always lit On-screen images are outputted. Sound is emitted. Start button Surfboard Lock Cold-Cathode Tube On/Off FIG. 6. 5 33 www.seuservice.com 6 ASSEMBLING CHECK In the TEST MODE, ascertain that the assembly has been made correctly and IC BD. is satisfactory (refer to Section 9). In the test mode, perform the following test: 1 MEMORY TEST Selecting the RAM TEST on the system test mode menu screen causes the on-board memory to be tested automatically. The game board is satisfactory if the display beside each IC No. shows GOOD. RAM TEST IC 29 GOOD IC 35 GOOD IC 09 GOOD IC 10 GOOD IC 11 GOOD IC 12 GOOD IC 16 GOOD IC 18 GOOD IC 20 GOOD IC 22 GOOD IC 17 GOOD IC 19 GOOD IC 21 GOOD IC 23 GOOD IC106 GOOD IC107 GOOD IC108 GOOD IC109 GOOD IC111 GOOD IC113 GOOD IC115 GOOD IC117 GOOD IC112 GOOD IC114 GOOD IC116 GOOD IC118 GOOD PRESS TEST BUTTON TO EXIT GAME ROM TEST [××××××××××] NO. TYPE RESULT BYTE WORD IC22 32M ---- ×× ×× IC1 64M GOOD ×× ×× IC2 64M GOOD ×× ×× IC3 64M GOOD ×× ×× IC4 64M GOOD ×× ×× IC5 64M GOOD ×× ×× IC6 64M GOOD ×× ×× IC7 64M GOOD ×× ×× IC8 64M GOOD ×× ×× IC9 64M GOOD ×× ×× IC10 64M GOOD ×× ×× : IC21 64M GOOD ×× ×× PRESS TEST BUTTON TO EXIT 2 C.R.T. TEST In the system test mode menu, selecting C.R.T. TEST allows the screen (on which the monitor is tested) to be displayed. Although the monitor adjustments have been made at the time of shipment from the factory, color deviation, etc., may occur due to the effect caused by geomagnetism, the location building's steel frames and other game machines in the periphery. By watching the test mode screen, make judgment as to whether an adjustment is needed. If it is necessary, adjust the monitor by referring to Section 11. C.R.T. TEST 1/2 1 RED GREEN BLUE WHITE PRESS TEST BUTTON TO CONTINUE PRESS TEST BUTTON TO EXIT C.R.T. TEST 2/2 32 www.seuservice.com