1st PRINTING DEC 98 DLX VERSION OWNER'S MANUAL SEGA ENTERPRISES, INC. USA MANUAL NO. 4201-6424-01 Warranty Your new Sega Product is covered for a period of 90 days from the date of shipment. This certifies that the Printed Circuit Boards, Power Supplies and Monitor are to be free of defects in workmanship or materials under normal operating conditions. This also certifies that all Interactive Control Assemblies are to be free from defects in workmanship and materials under normal operating conditions. No other product in this machine is hereby covered. Sellers sole liability in the event a warranted part described above fails shall be, at its option, to replace or repair the defective part during the warranty period. For Warranty claims, contact your Sega Distributor. Should the Seller determine, by inspection that the product was caused by Accident, Misuse, Neglect, Alteration, Improper Repair, Installation or Testing, the warranty offered will be null and void. Under no circumstances is the Seller responsible for any loss of profits, loss of use, or other damages. This shall be the exclusive written Warranty of the original purchaser expressed in lieu of all other warranties expressed or implied. Under no circumstance shall it extend beyond the period of time listed above. VISIT OUR WEBSITE! TABLE OF CONTENTS INTRODUCTION OF THE OWNERS MANUAL GENERAL PRECAUTIONS 1. NAME OF PARTS 2. ACCESSORIES 3. ASSEMBLY AND INSTALLATION 4. PRECAUTIONS TO BE HEEDED WHEN MOVING MACHINE 5. CONTENTS OF GAME 6. EXPLANATION OF TEST AND DATA DISPLAY 6-1 SWITCH UNIT AND COIN METER 6-2 TEST MODE 6-3 MEMORY TEST 6-4 CALIBRATION TEST 6-5 FEEDBACK LEVER REACTION TEST 6-6 INPUT TEST 6-7 OUTPUT TEST 6-8 SOUND TEST 6-9 C.R.T. TEST 6-10 GAME ASSIGNMENTS 6-11 COIN ASSIGNMENTS 6-12 BOOKKEEPING 6-13 BACKUP DATA CLEAR 7. CONTROLLER 7-1 ADJUSTING/REPLACING THE VOLUME 7-2 GREASING 7-3 REPLACING THE SWITCH 8. COIN SELECTOR 9. PROJECTOR 9-1 CLEANING THE SCREEN 9-2 MITSUBISHI PROJECTOR 9-3 TOSHIBA PROJECTOR 10. REPLACING THE FLUORESCENT LAMP, AND LAMPS 10-1 REPLACEMENT OF FLUORESCENT LAMP 10-2 REPLACEMENT OF LAMPS 11. PERIODIC INSPECTION TABLE 12. TROUBLESHOOTING 13. GAME BOARD 13-1 REMOVING THE GAME BOARD 13-2 COMPOSITION OF THE GAME BOARD 13-3 DRIVE BOARD 14. DESIGN RELATED PARTS 15. PARTS LIST 16. WIRING DIAGRAMS 1 2~3 4 5~7 8~15 16 17~19 20~33 21 22 23 23~24 24 25 25 26 27 28 29~32 33 33 34~37 34~35 36 37 38~40 41~54 41 42~43 44~54 55~58 55~57 58 59 60~61 62~66 62~63 64 65~66 67~68 69~101 XXX SPECIFICATIONS Installation space: Height: Weight: Power maximum current: 95.8 in.(D) x 46.2 in.(W) 88.3 in. Approx. 855 lbs. 6.67 Amps (AC 120V 60 Hz AREA) MONITOR: 50" PROJECTION DISPLAY INTRODUCTION OF THE OWNERS MANUAL SEGA ENTERPRISES, LTD., has for more than 30 years been supplying various innovative and popular amusement products to the world market. This Owners Manual is intended to provide detailed descriptions together with all the necessary installation, game settings and parts ordering information related to the STAR WARS TRILOGY DLX, a new SEGA product. This manual is intended for those who have knowledge of electricity and technical expertise, especially in ICs, CRTs, microprocessors, and circuit boards. Read this manual carefully to acquire sufficient knowledge before working on the machine. Should there be a malfunction, non-technical personnel should under no circumstances touch the interior system. Should the need arise, contact our main office, or the closest branch office listed below. SEGA ENTERPRISES, INC. (USA) Customer Service 45133 Industrial Drive Fremont, CA 94538 Phone 650-802-1750 Fax 650-802-1754 7:30 am - 4:00 pm, Pacific Standard Time Monday thru Friday 1 General Precautions Follow Instructions: All operating and use instructions should be followed. Attachments: Do not use attachments not recommended by the product manufacturer as they may cause hazards. Accessories: Do not place this product on an unstable cart, stand, tripod, bracket, or table. The product may fall, causing serious injury to a child or adult, and serious damage to the product. Use only with a cart, stand, tripod, bracket, or table recommended by the manufacturer, or sold with the product. Any mounting of the product should follow the manufacturer's instructions, and should use only mounting accessories recommended by the manufacturer. Moving the Product: This product should be moved with care. Quick stops, excessive force, and uneven surfaces may cause the product to overturn. Ventilation: Slots and openings in the cabinet are provided for ventilation, to ensure reliable operation of the product and to protect it from overheating; these openings must not be blocked or covered. The openings should never be blocked by placing the product in a built-in installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer's instructions have been adhered to. Power Sources: This product should be operated only from the type of power source indicated on the marking label. If you are not sure of the type of power supply to your location, consult your local power company. For products intended to operate from battery power or other sources, refer to the operating instructions. Grounding or Polarization: This product is equipped with a three-wire grounding-type plug, a plug having a third (grounding) pin. This plug will only fit into a grounding-type power outlet. This is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug. Power Cord Protection: Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the product. Overloading: Do not overload wall outlets, extension cords, or integral convenience receptacles as this can result in a risk of fire or electric shock. Object and Liquid Entry: Never push objects of any kind into this product through openings as they may touch dangerous voltage points or short-out parts that could result in a fire or electric shock. Never spill liquid of any kind on the product. Servicing: Do not attempt to service this product yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel. Damage Requiring Service: Unplug this product from the wall outlet and refer servicing to qualified service personnel under the following conditions: a) If the power cord or plug is damaged; b) If liquid has been spilled, or objects have fallen into the product; c) If the product has been exposed to rain or water; d) If the product does not operate normally when following the operating instructions. Adjust only those controls that are explained in the operating instructions. An improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the product to its normal operation; e) If the product has been dropped or damaged in any way; f) When the product exhibits a distinct change in performance; this indicates a need for service. Replacement Parts: When replacement parts are required, be sure the service technician has used replacements parts specified by the manufacturer or that have the same characteristics as the original part. Unauthorized substitutions may result in fire, electric shock, or other hazards. 2 Safety Check: Upon completion of any service or repairs to this product, ask the service technician to perform safety checks to determine that the product is in proper operating condition. Heat: The product should be situated away from heat sources such as radiators, heat registers, stoves, or other products (including amplifiers) that produce heat. Lithium Battery- Dispose of batteries only in accordance with the battery manufacturer's recommendations. Do not dispose in an open flame condition, since the battery may explode. Cleaning: When cleaning the monitor glass, use water or glass cleaner and a soft cloth. Do not apply chemicals such as benzine, thinner, etc. Location: This an indoor game machine, DO NOT install it outside. To ensure proper usage, avoid installing indoors in the places mentioned below: · Places subject to rain/water leakage, or condensation due to humidity; · In close proximity to a potential wet area; · Locations receiving direct sunlight; · Places close to heating units or hot air; ·In the vicinity of highly inflammable/volatile chemicals or hazardous matter; · On sloped surfaces; · In the vicinity of emergency response facilities such as fire exits and fire extinguishers; · Places subject to any type of violent impact; · Dusty places. INSTALLATION PRECAUTIONS · Verify the amperage of the branch circuit outlet before plugging in the power plug. Do not overload the circuit. · Avoid using an extension cord. If one is required, use an extension cord of type SJT, 16/3 AWG rated min. 120 VAC, 7A. · Moving this unit requires a minimum clearance (of doors, etc.) of 32" (W) by 77" (H). · For the operation of this machine, secure a minimum area of 32" (W) by 42"(D). REGULATORY APPROVALS This game has been tested and found to comply with the Federal Communications Commission Rules. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This game has been tested and listed by Underwriters Laboratories, Inc., to ANSI/UL22. LISTED UL ® 3 5K92 AMUSEMENT MACHINE 1. NAME OF PARTS GAME SPECIFICATIONS WIDTH HEIGHT DEPTH WEIGHT all measurements are rounded up to the nearest 0.5" DURING SHIPPING PTV BILLBOARD REAR CABINET WHEN ASSEMBLED 43.5" 43.5" 40.5" 46.2" X X X X 69" 19.5" 54" 88.3" 4 X X X X 30.5" 17" 55.5" 95.8" ~950 LBS. ~442 LBS. ~40 LBS. ~376 LBS. ~855.5 LBS. 2. ACCESSORIES 5 6 THE SHIPMENT METHOD DESCRIBED BELOW ONLY APPLIES TO `MODEL 3' BOARDS CONTAINED IN THE FOLLOWING GAMES: LOST WORLD, VIRTUA FIGHTER 3, SUPER GT, SEGA BASS FISHING, STRIKER 2 HARLEY DAVIDSON, RALLY 2, DAYTONA 2, DIRT DEVILS, THE OCEAN HUNTER, STAR WARS TRILOGY !!NEVER SHIP MODEL 3 GAME BOARDS OUTSIDE OF CAGE!! CARTON BOX 601-8928 (1) Used for transporting the GAME BOARD. {SUPPLIED WITH YOUR GAME} DO NOT SHIP GAME BOARD WITHOUT THIS BOX AS IT MAY DAMAGE THE GAME BOARD AND VOID YOUR WARRANTY. "CHECK SIDE" Display FILTER BOARD NO OTHER GAMES BOARDS ARE TO BE SHIPPED IN THE CAGE AS THEY MAY BE DAMAGED BEYOND REPAIR. PLEASE SHIP THEM WITHOUT CAGE PROPERLY PROTECTED DURING SHIPPING. 7 3. ASSEMBLING PRECAUTIONS Assembling should be performed as per this manual. Since this is a complex machine, erroneous assembling may cause damage to the machine, or malfunctioning to occur. When assembling, be sure to perform work by plural persons. Depending on the assembly work, there are some cases in which performing the work by a single person can cause personal injury or parts damage. When carrying out the assembly work, follow the procedure in the following 4-item sequence: 1 2 3 4 5 ASSEMBLING OF THE FRONT CABINET WIRING CONNECTION BETWEEN PTV AND CABINETS SECURING IN PLACE POWER SUPPLY ASSEMBLY CHECK Note that the tools such as a phillips screwdriver and wrench for M16 hexagon bolt w/24 mm width across flats are required for the assembly work. 8 1 ASSEMBLING OF PTV Installing the Billboard by one person is difficult. Be sure to use plural persons to perform the work safely and accurately. To perform work safely and securely, be sure to prepare a step which is in a stable and secure condition. Performing work without using a step can cause a viloent falling down accident. Support the Billboard by 2 persons, insert it to the Billboard Hooks as shown, and secure with 3 screws. 2 Take out the 2 screws to remove the Hole Lid from the backside of the Billboard. 1 3 Insert the Billboard's wiring connector into the Terminal Board on the ceiling of the Projection Display. 9 2 WIRING CONNECTIONS BETWEEN PTV AND CABINETS Be sure to connect connectors securely. Incomplete connector connection can cause electric shock accident. Use care so as not to damage wirings. Damaged wiring can cause electric shock or short circuit accident. Install the ASSY TUBE to each cabinet joined as per [2] on the previous page. and perform wiring connection on PTV. 1 The connectors on the side of the ASSY TUBE wiring are all cap type and those on the oppisite side are all plug type. The cap side is on the side of the Rear Cabinet. Connect ASSY TUBE wiring to the Front Cabinet connectors. Make sure that corresponding connectors of identical color and number of pins are connect ...