ART. 3920162 Pressure Washer Product Manual JET CLEANER 1600TSS WASH MASTER 1600 TSS CLEAN MASTER 1600TSS Table of contents Safety guidelines......................................................2 Important safety instructions ....................................2 Grounding instructions & Extension cords ...............3 Starting up................................................................4-5 Parts Drawing & Parts List - Usage..........................5 Usage - Caution .......................................................6-7 Storage - Trouble shooting guide .............................7-8 Carefully read and understand these instructions before operating this pressure washer. Only For Cold Water Application Only Models Sold in the U.S.A. are equipped with a GFCI (Ground Fault Circuit Interrupter) plug. Sistema USA, LLC 1520 Yokel Rd - Evansville, IN 47711 - USA General e-mail: info@sistemausa.com - Web: www.sistemausa.com Customer Support: support@sistemausa.com Toll Free Customer Support Line: 1-866-463-3000 REV. 0 - 03.04 Model Voltage Frequency Current Pressure max Operating pressure Cleaning power Max flow rate Inlet pressure max V Hz. Amp psi psi gpm psi CLEANMASTER 1600TSS 120 JET CLEANER 1600TSS 120 WASH MASTER 1600TSS 120 60 60 60 10.5 10.5 10.5 1600 1600 1600 1400 1400 1400 2100 2100 2100 1.6 1.6 1.6 100 100 100 SAFETY GUIDELINES - DEFINITION This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use symbols to the right. Please read the manual and pay attention to these sections. DANGER URGENT SAFETY INFORMATION - A HAZARD THAT WILL CAUSE SERIOUS INJURY OR LOSS OF LIFE IMPORTANT SAFETY INFORMATION - A HAZARD THAT COULD CAUSE SERIOUS INJURY OR LOSS OF LIFE A POTENTIAL HAZARD THAT MAY CAUSE MODERATE INJURY OR DAMAGE TO EQUIPMENT INFORMATION THAT YOU SHOULD PAY SPECIAL ATTENTION TO. IMPORTANT SAFETY INSTRUCTIONS WARNING CAUTION NOTE Save these instructions WARNING When using this product basic precautions should always be followed including the following: 1. Read and understand all the instructions before using the product. 2. To reduce the risk of injury, close supervision is necessary when a product is used near children. 3. ALWAYS disconnect power (electric units) before disassembling or repairing the unit. 4. Follow all safety codes as well as the Occupational Safety and Health Act (OSHA). 5. Ensure safety devices are operating properly before each use. DO NOT remove or modify any part of the gun or unit. 6. Know how to stop the product and bleed pressures quickly. Be thoroughly familiar with the controls. 7. Stay alert - watch what you are doing. 8. Do not operate the product when fatigued or under the influence of alcohol or drugs. 9. Keep operating area clear of all persons. 10. Do not overreach or stand on unstable support. Keep good footing and balance at all times. 11. Follow the maintenance instructions specified in the manual. 12. If replacement of the plug or cord is needed, use only identical replacement parts. 13. WARNING Risk of injection or Injury - Do not direct discharge stream at persons. 14. This model is provided with Total Stop System (TSS) The pressure washer is equipped with a stop device which will sense when the trigger on the gun is released. It will open the power circuit to the motor and cause the pressure washer to stop. Remember not to use the TSS as a main switch. 15. Always wear safety glasses or goggles and protective clothing when operating or performing maintenance. 16. Never put hand or fingers over the spray tip while operating the unit. 17. Never attempt to alter factory settings. Altering factory settings could damage the unit and will void the warranty. 18. NEVER store the pressure washer outdoors or where it could freeze. The pump will be seriously damaged. -2- 19. Always follow detergent manufacturer's label recommendations for proper use of detergents. Always protect eyes, skin and respiratory system from detergent use. 20. Explosion hazard: NEVER spray flammable liquids or use pressure washer in areas containing combustible dust, liquids or vapors. 21. Do not spray electrical apparatus and wiring. GROUNDING INSTRUCTIONS & EXTENSION CORDS GROUNDING: This product must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. DANGER Improper connection of the equipment-grounding conductor can result in a risk of electrocution. Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the product-If it will not fit the outlet, have a proper outlet installed by a qualified electrician. Do not use any type of adaptor with this product. Only Models Sold in the U.S.A. are equipped with a GFCI (Ground Fault Circuit Interrupter) plug. GROUND FAULT CIRCUIT INTERRUPTER PROTECTION: Only for high pressure cleaners provided with a ground fault circuit interrupter (GFCI) built into the plug of the power supply cord. This device provides additional protection from the risk of electric shock. Should replacement of the plug or cord become necessary, use only identical replacement parts that include GFCI protection. EXTENSION CORDS: Extension cords are NOT recommended to be used with product. If an extension cord must be used, the following 3 requirements should be met: 1)14 guage minimum wire size up to 25 ft. (762 cm.) cord. 2)12 guage minimum wire size up to 50 ft. (1524 cm.) cord. 3) Use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole cord connectors that accept the plug from the product. Use only extension cords that are intended for outdoor use. These extension cords are identified by a marking "Acceptable for use with outdoor appliances; store indoors while not in use." Use only extension cords having an electrical rating not less than the rating of the product. Do not use damaged extension cords. Examine extension cord before using and replace if damaged. Do not abuse extension cord and do not yank on any cord to disconnect. Keep cord away from heat and sharp edges. Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord. WARNING To reduce the risk of electrocution, keep all connections dry and off the ground. Do not touch plug with wet hands. Do not use if cord is damaged. INSTRUCTION FOR USE MIN MEDIUM MAX This model is equipped with a pressure adjustment device. See instructions on page 6. -3- STARTING - UP BEFORE START-UP PLEASE READ THE INSTRUCTIONS CAREFULLY. The water jet can be dangerous if used incorrectly; never direct the water jet towards yourself or others, do not use water jet to clean clothing or footwear, never direct the water jet towards animals or electrical appliances. Do not let children or persons not familiar with these safety instructions use the unit. Before start-up make sure that the lance is not unrestrained and free: the sudden jet of high pressure water would turn the lance into a dangerous whip. 1 1. Handle assembly. Only for the Jet Cleaner 1600 TSS model. 2 2. Turn the starting switch into the "OFF"position. Connect the high pressure hose to the delivery pipe OUTLET. ON OFF NO! 3. Attach nipple adapter to inlet fitting on the unit. Make sure supplied filter is installed. Sand, limestone and sediment damage the pump valves. Using soiled water invalidates the warranty! A Quick Connect Fitting OFF ON 3 Nipple Adapter Garden Hose Nipple Adapter 4 4. GARDEN HOSE CONNECTION INSTRUCTIONS 1) Attach quick connect fitting to garden hose. 2) Pull side "A" of quick connect fitting toward garden hose and push onto nipple adapter. 3) Push side "A" of quick connect fitting towards nipple adapter and release. 6. Plug into 120 Volt 15 Amp. circuit. Only Models Sold in the U.S.A. are equipped with a GFCI (Ground Fault Circuit Interrupter) plug. Only for high pressure cleaners provided with a ground fault circuit interrupter GFCI: push "RESET" button on GFCI plug. 5 MAX 40° C MAX 104° F IN 5. Open the water tap completely. The maximum temperature of the incoming water can not exceed 104°F (40°C). The maximum pressure of the incoming water can not exceed 100 psi (7 bar). The minimum pressure of the incoming water can not be less than 30 psi (2 bar) to obtain the best performances of the machine. 6 7 7. Pull the gun trigger to release the trapped air and pressure. -4- Model with fixed brush only 8 TWIST PUSH CLACK TWIST PUSH CLACK 8. Assemble lance extension and nozzle ALWAYS USE THE LANCE EXTENSION 9. Keeping the gun trigger pressed, turn the starting switch to the "ON" position: the water WILL shoot out of the gun. OFF ON 9 PARTS DRAWING - PARTS LIST 1 1. 1410051 Adjustable lance 2. 1410056 Turbo lance 3. 1410050 Extension 4. 8100001 Fixed brush, model with fixed brush only 5. 1410059 Gun with hose 6. 2210004 Detergent bottle 7. 1410009 Detergent spraying attach. 8. 2410073 ON/OFF switch 9. Water inlet 10. 3350006 Nozzle cleaning pin 11. 2440025 Power supply cord with NEMA plug 2440018 Power supply cord with GFCI plug 12. 2210019 Garden Hose Connection 13. 2210010 Nipple adapter 7 8 11 12 6 2 3 4 9 13 10 5 USAGE · To increase washing effect, increase spray pattern by rotating nozzle counter-clockwise. · To decrease spray pattern, rotate nozzle clockwise. · Turbo lance is no adjustable. -5- USAGE NO OK For proper unit operation the pressure washer must be used in the vertical position. When using detergent applicator, use only detergents formulated for pressure washers. The safety button on the handgun prevents inadvertent starting on of the unit. MIN MEDIUM MAX The output water pressure is adjustable and it is controlled by the pressure regulation lever. Turn the lever upward to decrease pressure or downward to increase pressure. The output pressure is indicated on the scale. TURBO NOZZLE Use turbo nozzle or adjust the jet nozzle to increase the washing effect (the turbo lance is not adjustable). NOZZLE CLEANING if the water jet is irregular during the operation or the thermic safety switch shuts off the machine, the nozzle is likely to be blocked. Proceed as follows: 1) Turn the starting switch to the "OFF" position; 2) Remove plug from power socket; WARNING High pressure can cause serious injury. Keep spray head well clear of the face, other people, animals or plants. Protective clothing and goggles must be worn during use. 3) Remove the lance from the gun; 4) Clean the opening with the suitable instrument (diameter < 0.04 in. = 1 mm.); Wire tool included. 5) Perform a visual check through the nozzle to see if all obstructions are removed. -6- CAUTION WARNING Do not point wand at self or others.With wand trigger pulled, push start button on washer. OFF ON BEFORE START UP ALWAYS OPERATE THE MACHINE WITHOUT THE LANCE. ALWAYS USE THE EXTENSION. Clean the filter Periodically inspect the suction filter in order to avoid obstruction and damage to the machine operation. Sand, limestone and furrings damage the pump valves. Priming soiled water invalidates the warranty ! Use multi purpose grease or oil to lubricate the o-ring on the wand. STORAGE The motor/ pump is a sealed system. No addition of grease is needed. 1 2 Uncoupling of the handle. Only for the Jet Cleaner 1600 TSS model. -7- STORAGE This pressure washer should be stored in such a way to protect it from freezing. Do not store this unit outdoors or in area where temperatures will fall below 32°F (0°C). This can cause extensive damage to this unit. Drain as much water as possible as follows: 1. Stop the pressure washer, detach the water hose, and pull the trigger on the spray handle to release the pressure in the inlet hose. 2. Restart the unit, pull the trigger, and run until water no longer sprays out of the nozzle. (Max. 10 seconds) 3. Stop unit. Detach high pressure hose from unit. Leave hose attached to wand to protect it against accidental dropping. Pull trigger to drain water from wand and hose, and place assembly in storage. TROUBLE CAUSE REMEDY The pump pressure fluctuates in by-pass even when the gun is operated. The electrical pump does not start. Nozzle blocked. Clean or replace. No electrical power. The thermal cut-out trips. Check circuit breaker. Switch off unit and allow motor to cool and leave the lance open. If the problem persists, call customer service. Push reset button. Only for high pressure cleaners, provided with GFCI: GFCI ha ...