Contents 1 2 3 4 5 6 7 8 9 10 11 12 INSTRUCTIONS FOR SAFE AND PROPER USE _______________________________4 INSTALLATION OF THE APPLIANCE ________________________________________6 ADAPTATION TO DIFFERENT TYPES OF GAS ________________________________8 FINAL OPERATIONS ____________________________________________________11 DESCRIPTION OF FRONT PANEL CONTROLS _______________________________13 USE OF THE COOKING HOB______________________________________________15 USE OF THE OVEN _____________________________________________________16 ELECTRONIC PROGRAMMER (ONLY ON EQUIPPED MODELS) _________________20 DIGITAL TIMER (CERTAIN MODELS ONLY)__________________________________22 ANALOGUE CLOCK (ONLY ON EQUIPPED MODELS) _________________________22 CLEANING AND MAINTENANCE ___________________________________________23 EXTRAORDINARY MAINTENANCE _________________________________________25 THESE INSTRUCTIONS ARE VALID ONLY FOR END USER COUNTRIES IDENTIFICATION SYMBOLS APPEAR ON THE COVER OF THIS MANUAL. WHOSE INSTRUCTIONS FOR THE INSTALLER: these are for the qualified technician who must carry out a suitable check of the gas system, install the appliance, set it functioning and carry out an inspection test. INSTRUCTIONS FOR THE USER: these contain user advice, description of the commands and the correct procedures for cleaning and maintenance of the appliance. 3 Introduction 1 INSTRUCTIONS FOR SAFE AND PROPER USE THIS MANUAL IS AN INTEGRAL PART OF THE APPLIANCE AND THEREFORE MUST BE KEPT IN ITS ENTIRETY AND IN AN ACCESSIBLE PLACE FOR THE WHOLE WORKING LIFE OF THE COOKER. WE ADVISE READING THIS MANUAL AND ALL THE INSTRUCTIONS THEREIN BEFORE USING THE COOKER. ALSO KEEP THE SERIES OF NOZZLES SUPPLIED. INSTALLATION MUST BE CARRIED OUT BY QUALIFIED PERSONNEL IN ACCORDANCE WITH THE REGULATIONS IN FORCE. THIS APPLIANCE IS INTENDED FOR DOMESTIC USES AND CONFORMS TO CURRENT REGULATIONS IN FORCE. THE APPLIANCE HAS BEEN BUILT TO CARRY OUT THE FOLLOWING FUNCTIONS: COOKING AND HEATING-UP OF FOOD. ALL OTHER USES ARE CONSIDERED IMPROPER. THE MANUFACTURER DECLINES ALL RESPONSIBILITY FOR IMPROPER USE. DO NOT LEAVE THE PACKING IN THE HOME ENVIRONMENT. SEPARATE THE VARIOUS WASTE MATERIALS AND TAKE THEM TO THE NEAREST SPECIAL GARBAGE COLLECTION CENTRE. IT IS OBLIGATORY FOR THE ELECTRICAL SYSTEM TO BE GROUNDED ACCORDING TO THE METHODS REQUIRED BY SAFETY RULES. WHEN LINKING UP TO MAINS BY PLUG AND SOCKET, MAKE SURE THAT BOTH ARE COMPATIBLE AND CONNECT BY MEANS OF A POWER CABLE COMPLYING WITH APPLICABLE REGULATIONS. THE SOCKET MUST BE ACCESSIBLE AFTER THE APPLIANCE HAS BEEN BUILT IN. NEVER UNPLUG BY PULLING ON THE CABLE. IMMEDIATELY AFTER INSTALLATION CARRY OUT A BRIEF INSPECTION TEST OF THE APPLIANCE, FOLLOWING THE INSTRUCTIONS BELOW. SHOULD THE APPLIANCE NOT FUNCTION, DISCONNECT IT FROM THE SUPPLY AND CALL THE NEAREST TECHNICAL ASSISTANCE CENTRE. NEVER ATTEMPT TO REPAIR THE APPLIANCE. WHEN NOT IN USE, MAKE SURE THAT THE CONTROL KNOBS ARE IN THE CORRECT (OFF) . POSITION NEVER PUT INFLAMMABLE OBJECTS IN THE OVEN: THEY COULD BE ACCIDENTALLY LIGHTED AND CAUSE FIRES. THE I.D. PLATE WITH TECHNICAL DATA, REGISTRATION NUMBER AND BRAND NAME IS POSITIONED VISIBLY IN THE STORAGE COMPARTMENT. THE PLATE MUST NOT BE REMOVED. DO NOT PUT PANS WITHOUT PERFECTLY SMOOTH AND FLAT BOTTOMS ON THE COOKING hob GRIDS. DO NOT USE CONTAINERS OR BROILERS THAT EXTEND BEYOND THE OUTER PERIMETER OF THE HOB. 4 Introduction LOWER THE GLASS COVER SLOWLY AND BY HAND. WARNING: THE GLASS COVER MAY SHATTER IF IT OVERHEATS. SWITCH OFF ALL RINGS AND WAIT FOR THEM TO COOL DOWN BEFORE CLOSING THE COVER. DURING USE THE APPLIANCE BECOMES VERY HOT. TAKE CARE NOT TO TOUCH THE HEATING ELEMENTS INSIDE THE OVEN. THE APPLIANCE IS DESIGNED FOR USE BY ADULTS. DO NOT ALLOW CHILDREN TO GO NEAR OR PLAY WITH IT. WHEN OPERATING THE GRILL ALL ACCESSIBLE PARTS COULD BECOME VERY HOT: KEEP OUT OF THE WAY OF CHILDREN. IF THE APPLIANCE IS TO BE POSITIONED ON A PLATFORM IT MUST BE INSTALLED IN SUCH A WAY AS TO PREVENT IT FROM SLIPPING OFF THE FORMER. INSTALL THE APPLIANCE SO THAT WHEN DRAWERS OR DOORS OF UNITS INSTALLED AT HOB HEIGHT ARE OPENED, ACCIDENTAL CONTACT WITH PANS ON THE HOB IS NOT POSSIBLE. THIS APPLIANCE IS MARKED ACCORDING TO THE EUROPEAN DIRECTIVE 2002/96/EC ON WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE). THIS GUIDELINE IS THE FRAME OF A EUROPEAN-WIDE VALIDITY OF RETURN AND RECYCLING ON WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT. BEFORE THE APPLIANCE IS PUT INTO OPERATION, ALL THE LABELS AND PROTECTIVE FILMS APPLIED INSIDE OR OUTSIDE MUST BE REMOVED. The manufacturer declines all responsibility for damage to persons or things caused by nonobservance of the above prescriptions or by interference with any part of the appliance or by the use of non-original spares. 5 Instruction for the installer 2 INSTALLATION OF THE APPLIANCE It is the law that all gas appliances are installed by competent persons. Depending on the type of installation, it is in class 1 (Fig. A) or class 2 - sub-class 1 (Fig. B-C). Corgi gas installers are approved to work to safe and satisfactory standards. All gas installation, servicing and repair work must be in accordance with the gas safety regulations 1984 (installation and use) as amended 1990. It can be placed against walls higher than the hob, at a distance of at least 50 mm from the side of the appliance, as shown in the drawings A and B relating to the installation classes. Wall units or extractor hoods located above the hob must be at least 750 mm away from it. A Built-in appliance Free-standing installation B C 2.1 Electrical connection Make sure that the power line voltage matches the specifications indicated on the rating plate located inside the storage compartment. This rating plate must never be removed. If the appliance is hooked-up to the supply by means of a fixed connection, install a multipolar cutout device on the line, with contact opening distance equal to or greater than 3 mm, located near the appliance and in an easily reachable position. Hook-up to the supply may be fixed or with plug and socket. In the latter case the plug and socket must be suitable for the cable employed and conform with the regulations in force. Regardless of the type of connection, earthing of the appliance is absolutely obligatory. Before connection make sure that the supply line is suitably earthed. Avoid the use of reducers, adapters or shunts.1 6 Instruction for the installer If the power cable is replaced, the wire section on the new cable must not be less than 1.5 mm2 (3 x 1.5 cable), keeping in mind that the end to be connected to the hob must have the ground wire (yellow-green) longer by at least 20 mm. Use only H05V2V2-F cable or similar which has a maximum temperature of 90°C. This must be done by a specialised technician, who must connect the cooker to the electricity supply according to the diagram shown here. L = brown N = blue = yellow-green. 2.2 Ventilation requirements The room containing the appliance should have an air supply in accordance with B.S. 5440 part 2 1989. 1. All rooms require an opening window or equivalent, and some rooms will require a permanent vent as well. 2. For room volumes up to 5 m3 an air vent of 100 cm2 is required. 3. If the room has a door that opens directly to the outside, and the room exceeds 1 m3 no air vent is required. 4. For room volumes between 5 m3 and 10 m3 an air vent of 50 cm2 is required. 5. If there are other fuel burning appliances in the same room B.S. 5440 part 2 1989 should be consulted to determine the air vent requirements. 6. This appliance must not be installed in a bed sitting room of less than 20 m3 or in a bathroom or shower room.Windows and permanent vents should therefore not be blocked or removed without first consulting a Corgi gas installer. Failure to install appliances correctly is dangerous and could lead to prosecution. 2.3 Connecting to natural and LPG gas (Please see connection diagram) Make the connection to the appliance using flexible bayonet style hose in accordance to B.S. 669. The hose connection at the rear of the appliance has a ½" BSP internal thread. Please use seal C between the flexible connection L and the appliance supply tube B. When making the connection, make sure that no stress of any kind is applied to the cooker and that the hose does not touch any sharp edges. If connecting to LPG the bayonet hose must have red bands on it. 7 Instruction for the installer 3 ADAPTATION TO DIFFERENT TYPES OF GAS Before performing any cleaning or maintenance work, detach the appliance from the electrical socket. The cooker hob is set for natural gas G20 (2H) at a pressure of 20 mbar for cookers with maxi oven, and for LPG G30/G31 (3+) at a pressure of 28/37 mbar for cookers with gas-bottle compartments. In the case of functioning with other types of gas the burner nozzles must be changed and the minimum flame adjusted on the gas taps. To change the nozzles, proceed as described below. 3.1 Replacement of nozzles on the hob This operation requires no primary air regulation. 1. Extract the grids and remove all the caps and flame-spreader crowns; 2. unscrew the burner nozzles with a 7 mm socket wrench; 3. replace the nozzles according to the type of gas to be used and the description in paragraph "3.2 Burner and nozzle characteristics table". 4. Replace the burners in the correct position. 8 Instruction for the installer 3.2 Burner and nozzle characteristics table Rated heating capacity (kW) Nozzle diameter 1/100 mm Auxiliary Semi-rapid Rapid Triple crown Oven Maxi Oven Grill 1.0 1.75 2.3 3.5 3.2 4.6 3.7 Rated heating capacity (kW) 50 65 75 94 87 106 95 Burner LPG ­ G30/G31 28/37 mbar By-pass mm 1/100 30 33 45 65 48 59 // Reduced flowrate (W) 350 450 800 1500 850 1200 // Flowrate g/h G30 73 127 167 254 233 334 268 Flowrate g/h G31 71 125 164 250 229 329 264 Burner NATURAL GAS ­ G20 20 mbar Nozzle diameter 1/100 mm 72 97 103 140 130 155 145 Reduced flowrate (W) 350 450 800 1500 850 1200 // Auxiliary Semirapido Rapido Triple crown Oven Maxi Oven Grill 1.0 1.75 2.3 3.5 3.2 4.6 3.7 3.3 Arrangement of burners on cooking hob BURNERS 1. 2. 3. 4. Auxiliary Semi-rapid Rapid Triple crown 9 Instruction for the installer 3.4 Adjustment of the oven burner (only for gas oven models) To adjust the oven burners follow the procedure described below from inside the oven: · Open the oven door; · Remove the oven dish and shelf. · Lift up the oven floor and remove. 3.4.1 · · · Replacement of the oven burner nozzle Loosen the fixing screws A on the oven burner. Push the burner B towards the right to get to the nozzle. Use a 13 socket wrench to change the nozzle, fitting the one for the type of gas to be used (see point "3.2 Table of burner and nozzle characteristics"). 3.4.2 · · · · Regulation of the primary air on the oven burner Loosen the register screws "A" on the air regulation coupling. Turn the register coupling "B" to the position corresponding to the type of gas to be used according to the table below. Tighten the register screws and mount the seals. Once the operation is completed reassemble the burner correctly. NATURAL GAS X= 5 mm G30/G31 (GPL) 90cm Oven 15 mm G30/G31 (GPL) 60cm Oven 10 mm 10 Instruction for the installer 4 FINAL OPERATIONS After replacing the nozzles, reposition the flame-spreader crowns, the burner caps and the grids. Following adjustment to a gas other than the preset one, replace the gas adjustment label fixed to the appliance with the one corresponding to the new gas. This label is in the packet together with the nozzles. 4.1 Regulation of the hob burner minimum level for natural gas Light the burner and turn it to the minimum position . Extract the gas tap knob and turn the adjustment screw at the side of the tap rod until the correct minimum flame is achieved. Replace the knob and check burner flame stability: (rapidly turning the knob from maximum to minimum position, the flame should not go out). Repeat the operation on all the gas taps. For models with valves, keep the knob at minimum level for about 1 minute to keep the flame lit and to activate the safety device. 4.2 Regulation of the hob burner minimum level for LPG For regulating the minimum with LPG, the screw at the side of the tap rod must be turned clockwise all the way. The bypass diameters for each individual burner are shown in paragraph "3.2 / 3.3 Burner and nozzle characteristics table". Once the regulation has been completed, replace the seal on the bypasses using paint or similar materials. 4.3 Regulation of the oven burner minimum level The oven thermostat is equipped with a by-pass to regulate the minimum level, which is visible underneath the thermostat knob. When the gas type is changed, the by-pass should be regulated as follows: 1. Turn on the oven burner to maximum for 10/15 minutes with the door closed and without the floor. Turn the knob to the minimum temperature, ...