1 2006-05-16, ¿ÀÈÄ 8:27 2 2006-05-16, ¿ÀÈÄ 8:27 FOREWORD This manual has been prepared to acquaint you with the operation and maintenance of your new ACTYON and to provide important safety information. We urge you to read it carefully and follow the recommendations to help assure the most enjoyable, safe, and trouble-free operation of your vehicle. When it comes to service, remember that your SSANGYONG dealer knows your vehicle best and is interested in your complete satisfaction. We would like to take this opportunity to thank you for choosing ACTYON and assure you of our continuing interest in your motoring pleasure and satisfaction. This manual should be considered as a permanent part of your vehicle, and must remain with the vehicle at the time of resale. PYUNGTAEK, KOREA 3 2006-05-16, ¿ÀÈÄ 8:27 IMPORTANT NOTICE Please read this manual and follow the instructions carefully. Signal words such as "WARNING", "CAUTION" and "NOTE" have special meanings. All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. Ssangyong reserves the right to change specifications or design at any time without notice and without incurring any obligation whatsoever. This vehicle may not comply with the standards or regulations of other countries. Before attempting to register this vehicle in any other country, check all applicable regulations and make any necessary modifications. This manual describes options and trim levels available at the time of printing, and therefore, some of the items covered may not apply to your vehicle. If any doubt exists about any of the options or trim levels, please do not hesitate to contact your Ssangyong Distributor for information on the latest specifications. * : This asterisk in this manual signifies that an item of equipment is not included in all vehicles (model variants, engine options, models specific to one country, optional equipment, etc.). We would like to point out that non Ssangyong Genuine parts and accessories have not been examined and approved by Ssangyong, and in spite of continuous market product monitoring, we cannot certify the suitability nor the safety of such products whether they are installed or intended for fitment in our vehicles. Ssangyong is not liable for any damage caused by the use of non Ssangyong Genuine parts and accessories. WARNING WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage. NOTE NOTE NOTE indicates information to assist maintenance and instructions. 4 2006-05-16, ¿ÀÈÄ 8:27 TABLE OF CONTENTS 0. General .................................................. Section 0 1. Safety Precautions ................................. Section 1 2. Ignition Key, Remote Control Key ........ Section 2 3. Opening and Closing .............................. Section 3 4. Interior Switches ..................................... Section 4 5. Instrument Cluster .................................. Section 5 6. Transmission and Brake System ........... Section 6 7. Seats ........................................................ Section 7 8. Seat Belt and Air Bag ............................. Section 8 9. Ventilation, Heating, and Air Conditioning ...................................... Section 9 10. Turbocharger System ........................... Section 10 11. Convenience Devices ............................ Section 11 12. In Case of Emergency .......................... Section 12 13. Service and Maintenance .................... Section 13 14. Lamps .................................................... Section 14 15. Vehicle Care .......................................... Section 15 16. Index ...................................................... Section 16 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 5 2006-05-16, ¿ÀÈÄ 8:27 6 2006-05-16, ¿ÀÈÄ 8:27 General 0 0 1 2 3 TABLE OF CONTENTS Recommended Fluids and Lubricants ....... 0-2 Dimensions ................................................... 0-3 Specifications .............................................. 0-4 Vehicle Identification .................................. 0-7 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2006-05-16, ¿ÀÈÄ 8:27 RECOMMENDED FLUIDS AND LUBRICANTS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0-2 2 2006-05-16, ¿ÀÈÄ 8:27 Descriptions Engine Oil Capacity 7.5 Specifications Ssangyong genuine engine oil (Approved by MB Sheet 229.1 or 229.3) Ssangyong genuine coolant Ssangyong genuine oil (CASTROL TQ 95) Ssangyong genuine oil (ATF DEXRON II) Engine Coolant Automatic Transmission Fluid Manual Transmission Fluid 11.5 9.5 4WD: 2WD: 3.6 3.4 1.4 Automatic Transmission Manual Transmission 1.4 1.4 1.9 As required 1.0 Transfer Case Fluid Axle Oil Front Ssangyong genuine oil (ATF DEXRON III) Ssangyong genuine oil (SAE 80W/90, API GL-5) Rear Brake / Clutch Fluid Power Steering Fluid Solid Axle Suspension Ssangyong genuine oil (SAE 80W/90, API GL-5) Ssangyong genuine oil (DOT4) Ssangyong genuine oil (ATF DEXRON II or III) WARNING · Use only Ssangyong recommended fluids and lubricants. · Do not mix any different types or brands of oils or fluids. This may cause damages. · Keep the specified levels when adding or replacing the fluids. DIMENSIONS Top View Front View Unit: mm 0 1 2 3 1880 4 5 1570 6 7 8 9 10 11 12 13 14 15 16 0-3 Side View Rear View 1735 2740 4455 1570 * ( ) : Optional 3 2006-05-16, ¿ÀÈÄ 8:27 SPECIFICATIONS (I) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0-4 4 2006-05-16, ¿ÀÈÄ 8:27 * ( ) Optional Diesel 4,455 1,880 1,735 A/T M/T 2,520 2,520 2WD: 1,865 / 4WD: 1,974 2WD: 1,843 / 4WD: 1,951 Diesel ) 75 D20DT 4 / 18:1 1,998 DOHC A/T M/T 141 PS / 4,000 rpm 141 PS / 4,000 rpm 310 Nm / 1,800 ~ 2,750 rpm 310 Nm / 1,800 ~ 2,750 rpm 780 ± 50 rpm Water- cooled / forced circulation ) 11.5 Gear pump, forced circulation Remarks Descriptions General Overall length (mm) Overall width (mm) Overall height (mm) Gross vehicle weight (kg) Curb vehicle weight (kg) A/T M/T Fuel Fuel tank capacity ( Engine Engine name Numbers of cylinders/Compression ratio Total displacement (cc) Camshaft arrangement Max. power Max. torque A/T M/T Idle speed Cooling system Coolant capacity ( Lubrication type SPECIFICATIONS (II) Descriptions Engine Max. oil capacity ( ) (when shipping) Diesel 8.2 Turbocharger, air-cooled Semi- Remote control, floor change type 1st 2nd 3rd 4th 5th Reverse Automatic Model Transmission Operating type Gear ratio 1st 2nd 3rd 4th Reverse Transfer Case Model Type Gear ratio High (4H) 4.315 2.475 1.536 1.000 0.807 3.919 Electronic, 4-speed Floor change type 2.742 1.508 1.000 0.708 2.428 2WD, Part-time Planetary gear type 1.000 : 1 Remarks 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0-5 Turbocharger and cooling type Manual Operating type Transmission Gear ratio 5 2006-05-16, ¿ÀÈÄ 8:27 SPECIFICATIONS (III) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0-6 6 2006-05-16, ¿ÀÈÄ 8:27 * ( ) Optional Diesel Hydraulic type Dry single diaphragm type Rack and pinion Inner Outer 35.7° 32.1° Ball joint type Build-up type Solid axle suspension Semi-floating type Build-up type Tandem type Vacuum assisted booster type Front wheels Rear wheels Disc type Drum (disc) Cable type (internal expansion) Wishbone + coil spring Solid axle suspension 5-link + coil spring R-134a (650 ± 30g) MF / 12 - 90 12 - 2.2 12 - 115 Remarks Descriptions Clutch (M/T) Operating type Disc type Power Steering Type Steering angle Front Axle Drive shaft type Axle housing type Rear Axle Drive shaft type Axle housing type Brake Master cylinder type Booster type Brake type Parking brake Suspension Front suspension Rear suspension Air Conditioner Electrical Refrigerant (capacity) Battery type / Capacity (V-AH) Starter capacity (V-kW) Alternator capacity (V-A) VEHICLE IDENTIFICATION 0 1 2 3 4 5 6 7 8 9 1. Engine Number 2. Chassis Number 3. Certification Label 10 11 12 13 14 15 16 The engine number is stamped on the lower area of cylinder block behind the Intake manifold. The chassis number is stamped on the frame behind the front right tire. The certification label is located on the passenger's door sill. 0-7 Page 7 2006-05-19, ¿ÀÈÄ 2:33 MEMO ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................... ...................................................................................................................................................................................................................................................................................................................... ...