Page 1 2006-05-17, ¿ÀÈÄ 12:56 Page 2 2006-05-17, ¿ÀÈÄ 12:56 FOREWORD This manual has been prepared to acquaint you with the operation and maintenance of your new KYRON and to provide important safety information. We urge you to read it carefully and follow the recommendations to help assure the most enjoyable, safe, and trouble-free operation of your vehicle. When it comes to service, remember that your SSANGYONG dealer knows your vehicle best and is interested in your complete satisfaction. We would like to take this opportunity to thank you for choosing KYRON and assure you of our continuing interest in your motoring pleasure and satisfaction. This manual should be considered as a permanent part of your vehicle, and must remain with the vehicle at the time of resale. PYUNGTAEK, KOREA Page 3 2006-05-17, ¿ÀÈÄ 12:56 IMPORTANT NOTICE Please read this manual and follow the instructions carefully. Signal words such as "WARNING", "CAUTION" and "NOTE" have special meanings. All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. Ssangyong reserves the right to change specifications or design at any time without notice and without incurring any obligation whatsoever. This vehicle may not comply with the standards or regulations of other countries. Before attempting to register this vehicle in any other country, check all applicable regulations and make any necessary modifications. This manual describes options and trim levels available at the time of printing, and therefore, some of the items covered may not apply to your vehicle. If any doubt exists about any of the options or trim levels, please do not hesitate to contact your Ssangyong Distributor for information on the latest specifications. * : This asterisk in this manual signifies that an item of equipment is not included in all vehicles (model variants, engine options, models specific to one country, optional equipment, etc.). We would like to point out that non Ssangyong Genuine parts and accessories have not been examined and approved by Ssangyong, and in spite of continuous market product monitoring, we cannot certify the suitability nor the safety of such products whether they are installed or intended for fitment in our vehicles. Ssangyong is not liable for any damage caused by the use of non Ssangyong Genuine parts and accessories. WARNING WARNING WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or property damage. NOTE NOTE NOTE indicates information to assist maintenance and instructions. Page 4 2006-05-17, ¿ÀÈÄ 12:56 TABLE OF CONTENTS 0. General .................................................... Section 0 1. Safety Precautions ................................. Section 1 2. Ignition Key, Remote Control Key ........ Section 2 3. Opening and Closing .............................. Section 3 4. Interior Switches ..................................... Section 4 5. Instrument Cluster .................................. Section 5 6. Transmission and Brake System ........... Section 6 7. Seats ........................................................ Section 7 8. Seat Belt and Air Bag ............................. Section 8 9. Ventilation, Heating, Air Conditioning and Air Purification System ................. Section 9 10. Turbocharger System ........................... Section 10 11. Convenience Devices ............................ Section 11 12. In Case of Emergency .......................... Section 12 13. Service and Maintenance .................... Section 13 14. Lamps .................................................... Section 14 15. Vehicle Care .......................................... Section 15 16. Index ...................................................... Section 16 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Page 5 2006-05-17, ¿ÀÈÄ 12:56 Page 6 2006-05-17, ¿ÀÈÄ 12:56 General 0 0 1 2 3 TABLE OF CONTENTS Recommended Fluids and Lubricants ....... 0-2 Dimensions ................................................... 0-3 Specifications .............................................. 0-4 Vehicle Identification .................................. 0-8 4 5 6 7 8 9 10 11 12 13 14 15 16 Page 1 2006-05-17, ¿ÀÈÄ 12:56 RECOMMENDED FLUIDS AND LUBRICANTS 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 WARNING · Use only Ssangyong recommended fluids and lubricants. · Keep the specified levels when adding or replacing the fluids. · Do not mix any different types or brands of oils or fluids. This may cause damages. Descriptions Engine Oil Diesel Engine (D20DT) Diesel Engine (D27DT) Gasoline Engine (G32D) Capacity 7.5 8.5 9.0 Quality class: Specifications Ssangyong genuine engine oil (Approved by MB Sheet 229.1 or 229.3) Viscosity: MB sheet No. 224.1 Engine Coolant Diesel Engine (D20DT) Diesel Engine (D27DT) Gasoline Engine (G32D) 11.5 11.5 11.3 ~ 11.5 8.0 4WD: 3.6 , 2WD: 1.4 1.1 D20DT 1.4 , D27DT 0.78 D20DT 1.9 , D27DT 1.5 As required 1.0 2.2 1.4 ~ 1.5 3.4 Ssangyong genuine coolant HOECHST GENANTIN SUPER 8023/14 Ssangyong genuine oil (Shell ATF 3353 or Fuchs ATF 3353) Ssangyong genuine oil (ATF DEXRON II) Ssangyong genuine oil (ATF DEXRON III) Ssangyong genuine oil (SAE 80W/90, API GL-5) Ssangyong genuine oil (Shell synthetic fuel efficient GL75W/90) Ssangyong genuine oil (SAE 80W/90, API GL-5) Ssangyong genuine oil (Shell synthetic fuel efficient GL75W/90) Ssangyong genuine oil (DOT4) Ssangyong genuine oil (ATF DEXRON II or III) Automatic Transmission Fluid Manual Transmission Fluid Transfer Case Fluid Axle Oil Front Part Time AWD Non IOP IOP Rear Rigid IRS Brake / Clutch Fluid Power Steering Fluid 0-2 Page 2 2006-05-17, ¿ÀÈÄ 12:56 DIMENSIONS Top View Front View Unit: mm 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Side View Rear View * ( ) : Optional 0-3 Page 3 2006-05-17, ¿ÀÈÄ 12:56 SPECIFICATIONS (I) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0-4 Coolant capacity ( Lubrication type Max. oil capacity ( (when shipping) ) ) Idle speed Cooling system Engine General Descriptions Overall length (mm) Overall width (mm) Overall height (mm) Gross vehicle weight (kg) Curb vehicle weight (kg) Fuel Fuel tank capacity ( Numbers of cylinders/ Compression ratio Total displacement (cc) Camshaft arrangement Max. power Max. torque A/T M/T A/T M/T ) A/T M/T A/T M/T D20DT 4,660 1,880 1,740 (1,755: with roof rack) 2,530 2,530 2WD: 1,920 / 4WD: 2,028 2WD: 1,893 / 4WD: 2,001 Diesel 75 4 / 18:1 1,998 DOHC 141 PS / 4,000 rpm 141 PS / 4,000 rpm D27DT 2,071 (AWD: 2,053) 2030 5 / 18:1 2,696 165 PS / 4,000 rpm 165 PS / 4,000 rpm * ( ) Optional G32D ­ 2,046 ­ Gasoline 6 / 10 : 1 3,199 220 PS / 6,100 rpm ­ 312 Nm / 4,600 rpm ­ 700 ± 50 rpm 9.8 310 Nm / 1,800 ~ 2,750 rpm 340 Nm / 1,800 ~ 3,250 rpm 310 Nm / 1,800 ~ 2,750 rpm 340 Nm / 1,800 ~ 3,250 rpm 750 ± 20 rpm Water- cooled / forced circulation 11.5 Gear pump, forced circulation 8.2 9.2 Page 4 2006-05-17, ¿ÀÈÄ 12:56 SPECIFICATIONS (II) Descriptions Engine Turbocharger and cooling type D20DT Turbocharger, air-cooled Semi- Remote control, floor change type 4.315 2.475 1.536 1.000 0.807 3.919 Electronic, 5-speed Floor change type 3.951 2.423 1.486 1.000 0.833 3.147 1.930 Part-time Planetary gear type High (4H) Low (4L) 1.000 : 1 2.483 : 1 D27DT 3.595 2.186 1.405 1.000 0.831 3.167 1.926 Part-time (AWD) * ( ) Optional G32D ­ ­ ­ ­ ­ ­ ­ ­ 3.951 2.423 1.486 1.000 0.833 3.147 1.930 AWD ­ 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0-5 Operating type Manual Transmission Gear ratio 1st 2nd 3rd 4th 5th Reverse Automatic Model Transmission Operating type Gear ratio 1st 2nd 3rd 4th 5th Reverse 1st Reverse 2nd Transfer Case Model Type Gear ratio Page 5 2006-05-17, ¿ÀÈÄ 12:56 SPECIFICATIONS (III) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0-6 Suspension Front suspension Rear suspension Brake Axle housing type Master cylinder type Booster type Brake typ Front wheels Rear wheels Parking brake Build-up type Tandem type Vacuum assisted booster type Disc type Drum (disc) Cable type (internal expansion) Wishbone + coil spring 5-link + coil spring Rear Axle Clutch (M/T) Power Steering Descriptions Operating type Disc type Type Steering angle Inner Outer D20DT Hydraulic type Dry single diaphragm type Rack and pinion 35.88° 32.08° Ball joint type Build-up type Semi-floating type D27DT Build-up type (IOP type ) Semi-floating type (Ball joint type) Build-up type (IRS type) 5-link + coil spring (Multi link + coil spring) (EAS) * ( ) Optional G32D ­ ­ IOP type Ball joint type IRS type Disc type Multi link + coil spring (EAS) Front Axle Drive shaft type Axle housing type Drive shaft type Page 6 2006-05-17, ¿ÀÈÄ 12:56 SPECIFICATIONS (IV) Descriptions Air Conditioner Electrical Refrigerant (capacity) Battery type / Capacity (V-AH) Starter capacity (V-kW) Alternator capacity (V-A) D20DT R-134a (650 ± 30g) MF / 12 - 90 12 - 2.2 12 - 140 (12 - 115) D27DT * ( ) Optional G32D 12 - 1.8 12 - 115 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0-7 Page 7 2006-05-17, ¿ÀÈÄ 12:56 VEHICLE IDENTIFICATION 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 D20DT D27DT The certification label is located on the passenger's door sill. Gasoline Engine: The engine number is stamped on the lower area of cylinder block in exhaust manifold side. The chassis number is stamped on the frame behind the front right tire. 1. Engine Number 2. Chassis Number 3. Certification Label Diesel Engine: The engine number is stamped on the lower area of cylinder block behind the Intake manifold. 0-8 Page 8 2006-05-17, ¿ÀÈÄ 12:57 Safety Precautions 1 0 1 2 3 TABLE OF CONTENTS Checks before Starting a Journey .............. 1-2 Starting the Engine and Driving Off the Vehicle ......................................................... 1-4 Safety Precautions ...................................... 1-6 Direct Injection Type Diesel Engine .......... 1-11 4 5 6 7 8 9 10 11 12 13 14 15 16 Page 1 2006-05-17, ¿ÀÈÄ 12:57 CHECKS BEFORE STARTING A JOURNEY 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1-2 CHECKS BEFORE STARTING A JOURNEY CHECK THE VEHICLE OUTSIDE 1. Check the tire inflation and wear. 2. Check the engine oil and other fluid/oil levels in the engine compartment. 3. Clean the windshield and rear glasses, side mirrors, and room mirrors. 4. Make sure that the engine hood and tailgate are properly closed. 5. Make sure that there are no obstacles in the danger area around the vehicle. CHECK THE VEHICLE INSIDE 1. Make sure that all doors including the tailgate are properly closed. 2. Adjust the driver's seat for comfortable driving. 3. Adjust the outside and inside rear view mirrors. 4. Fasten the seat belts and be sure that all other occupants have fastened theirs properly. 5. Check operation of the parking brake. 6. Check that all appropriate warning lights are operating when turning the ignition key to the "ON" position. 7. Check the operations of the clutch pedal, accelerator pedal, and brake pedal. 8. Make sure that there are no obstacles in the danger area around the vehicle. SAFETY PRECAUTIONS Page 2 2006-05-17, ¿ÀÈÄ 12:57 FUEL RECOMMENDATION Commercially available high-quality fuels are suitable. Fuel quality has a decisive influence on the power output, driveability and life of the engine. The additives contained in the fuel play an important role in this connection. You should therefore use only high-quality fuels. 0 Do not Use Methanol Fuels containing methanol (wood alcohol) should not be used in your KYRON. This type of fuel can reduce vehicle performance and damage components of the fuel system. NOTE The warranty policy will not cover damage of the fuel system and any performance problems that are caused by the use of methanol or fuel containing methanol. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Diesel Engine Use diesel fuel at 50 cetane rating or higher. Gasoline Engine Fuel with too low an octane number can cause pre-ignition (detonation). Ssangyong can not be held liable for resultant damage. CAUTION For correct octane rating setting and other use of gasoline (ex. Leaded), consult your Ssangyong Dealer. Operation in Foreign Countries If you are going to drive your KYRON in another country, be sure to: · Observe all regulations regarding registration and insurance. · Check that a suitable fuel is available. CAUTION Engine and exhaust system will be damaged. · Do not use leaded fuel to the vehicle for unleaded fuel. · Use the fuel with specified or higher Research Octane Number recommended for your country by Ssangyong. It is not covered by warranty. Vehicle Fueling from Drums or Storage Containers For safety reasons (particularly when using noncommercial f ...