Detailed instructions for use are in the User's Guide.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Cover, Cylinder Head Gasket, Head Cover Bolt (l:19) Bolt (l:5.5) O Ring Cover, Breather Separator, Oil Breather Gasket, Breather Cover Bolt Clamp Gasket Set
Page: 1 of 67
GS500ET (GS500ET E28)
FIG1
CYLINDER HEAD COVER
Ref No 1 2 3 4 5 7 8 9 10 11 12 Part No 11171-01D02 11173-15502 09106-07010 09106-07009 09280-15006 11176-33201 11186-15501 11177-15510-H17 01550-06253 09404-06413 11400-01861
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Head Assy, Cylinder · . Guide, Valve · . Ring, Valve Guide · . Bolt (6x39) · . Pin · . Bolt, Oil Gallery · . Gasket Gasket, Cylinder Head O Ring, Cylinder Head Bolt Pin Nut Nut Gasket Spark Plug (ngk,dpr8ea-9) Spark Plug (nd,x24epr-u9) Gear, Tacho. Driven (nt:10) Sleeve Seal Band Oil Seal Screw Pipe, Intake O Ring Screw Clamp
Page: 2 of 67
GS500ET (GS500ET E28)
FIG2
CYLINDER HEAD
Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 Part No 11100-01D01 11115-45740 09381-10003 09103-06071 09206-08001 01550-06123 09168-06023 11141-01D10 11143-06B00 01550-06303 04211-11189 09159-10069 09159-10026 09168-10031 09482-00334 09482-00335-111 26431-45002 26441-49000 26451-45000 09289-05002 09128-05101 13110-01D00 09280-40003 02112-36203 09402-54208
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Cylinder Stud Bolt (l:168) Stud Bolt (l:178) Pin Gasket, Cylinder
Page: 3 of 67
GS500ET (GS500ET E28)
FIG3
CYLINDER
Ref No 1 2 3 4 5 Part No 11210-01D01 09108-10112 09108-10111 04211-11189 11241-01D00
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Crankcase Set · . Pin · . Pin · . Bolt (8x70) · . Bolt (8x125) · . Bolt (8x110) · . Bolt (8x100) · . Bolt (8x65) · . Bolt (8x45) · . Bolt (6x125) · . Bolt (6x105) · . Bolt (6x90) · . Bolt (6x70) · . Bolt (6x65) · . Bolt (6x50) · . Bolt (6x45) · . Gasket · . Jet, Oil Gallery Mission · . Jet, Oil Galy. Bal. Shaft · . Jet, Oil Gallery Cylinder · . O Ring Bolt (10x255) Bolt (10x240) Bolt (10x170) Bolt (10x160) Nut Spacer (l:16.8) Spacer (l:65) Plate, Oil Separator Screw
Page: 4 of 67
GS500ET (GS500ET E28)
FIG4
CRANKCASE
Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part No 11300-44881 09206-13004 09206-11005 07130-08703 09103-08182 09103-08134 09103-08230 01550-08653 01550-08453 09103-06033 09103-06067 01550-06903 01550-06703 01550-06653 01550-06507 01550-06453 09168-08008 09493-22010 09493-32002 09493-24008 09280-03003 09103-10137 09103-10212 09103-10127 09103-10278 09159-10078 11611-01D10 11610-45410 11521-44100 02112-06123
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Cover, Clutch Gasket, Clutch Cover Pin Bolt Bolt Bolt Gauge, Oil Level O Ring Plug, Oil Check Gasket Cover, Contact Breaker Bolt Emblem Cover, Generator Gasket, Generator Cover Pin Bolt Emblem Cover, Engine Sprocket Pin Bolt Bolt Bolt Cover, Starter Motor Bolt Cap, Clutch Release Screw Switch, Oil Pressure
Page: 5 of 67
GS500ET (GS500ET E28)
FIG5
CRANKCASE COVER
Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No 11341-01D00 11482-44110 04211-13189 01547-06557 01547-06357 01547-06257 11970-44110 09280-26006 09247-14026 09168-14002 11381-01D00 01547-05167 68233-01D00 11351-01D00 11483-44110 04211-13189 01547-06357 68233-01D00 11361-01D00 04211-09129 01547-06657 01547-06507 01547-06407 11382-44111 01547-05087 11387-01D00 02122-05127 37820-33D00
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Pan, Oil Gasket, Oil Pan Bolt Plug, Oil Drain Gasket Regulator, Oil Filter, Engine Oil O Ring Spring Cap, Engine Oil Filter Stud Bolt Nut Strainer, Engine Oil Screw Pump Assy, Engine Oil O Ring Screw Gear, Driven (nt:27) Washer Pin Circlip
Page: 6 of 67
GS500ET (GS500ET E28)
FIG6
OIL FILTER - OIL PUMP
Ref No 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part No 11511-44100 11489-44110 01550-06303 09247-14001 09168-14002 16440-05C01 16510-45040 16518-45000 09440-32004 16512-45D00 01421-06208 08313-20063 16520-01D01 01570-06123 16400-44100 09280-13004 02112-06253 16331-01D10 08221-10185 09261-04009 08331-31106
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Rod Assy, Connecting · . Nut Bearing, Crank Pin (green) Bearing, Crank Pin (black) Bearing, Crank Pin (brown) Bearing, Crank Pin (yellow) Bearing, Crank Pin (us:0.25) Bearing, Crank Pin (us:0.5) Crankshaft · . Pin Bearing, Crankshaft (green) Bearing, Crankshaft (black) Bearing, Crankshaft (brown) Bearing, Crankshaft (yellow) Bearing, Crankshaft (us:0.25) Bearing, Crankshaft (us:0.5) Bearing, Thrust Gear, Primary Drive (nt:28) Nut Washer Key Oil Seal, Rh Piston Ring Set, Piston Pin, Piston Circlip Piston Set (os:0.5) Piston Set (os:1.0)
Page: 7 of 67
GS500ET (GS500ET E28)
FIG7
CRANKSHAFT
Ref No 1 2 3 3 3 3 3 3 4 5 6 6 6 6 6 6 7 8 9 10 11 12 13 14 15 16 17 17 Part No 12160-44100 09159-08033 12164-01D01-0A0 12164-01D01-0B0 12164-01D01-0C0 12164-01D01-0D0 12164-44100-025 12164-44100-050 12220-01D02 09202-03016 12229-01D01-0A0 12229-01D01-0B0 12229-01D01-0C0 12229-01D01-0D0 12229-44100-025 12229-44100-050 12228-44106 21111-44100 09140-24007 09164-25001 08341-31059 09283-22015 12111-01D01-0F0 12140-01D20 12151-45501 09381-18002 12100-01D00-050 12100-01D00-100
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Balancer, Crankshaft Gear, Driven (nt:46) Washer Spring Pin Spacer Washer Bolt Bearing (green) Bearing (black) Bearing (brown) Bearing (yellow)
Page: 8 of 67
GS500ET (GS500ET E28)
FIG8
CRANKSHAFT BALANCER
Ref No 1 2 3 4 5 6 7 8 9 9 9 9 Part No 12650-01D01 12666-44000 09160-24026 09440-15007 09201-08001 09180-24009 09160-12039 01500-12203 12229-01D01-0A0 12229-01D01-0B0 12229-01D01-0C0 12229-01D01-0D0
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Gear, Starter Idle (nt:55/19) Pin Clutch Set, Starter Clutch Set, Starter Clutch Set, Starter · . Roller · . Spring · . Piece, Push Bolt Shim
Page: 9 of 67
GS500ET (GS500ET E28)
FIG9
STARTER CLUTCH
Ref No 1 2 3 3 3 4 5 6 7 8 Part No 12611-01D00 09206-13003 12600-44831 12600-44832 12600-44833 09261-15001 09440-04015 12633-31000 07130-08163 12649-45000
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Cam Shaft, Intake Cam Shaft Set, Intake · . Washer (t:1.0) · . Washer (t:1.1) · . Washer (t:1.2) · . Washer (t:1.3) Sprocket (nt:30) Pin Bolt Washer Cam Shaft, Exhaust Cam Shaft Set, Exhaust · . Washer (t:1.0) · . Washer (t:1.1) · . Washer (t:1.2) · . Washer (t:1.3) Sprocket (nt:30) Pin Bolt Washer Tappet, Intake Tappet, Exhaust Valve, Intake Valve, Exhaust Spring Set, Valve Retainer, Spring Cotter, Valve Seat, Spring Oil Seal Shim, Tappet (t:2.15) Shim, Tappet (t:2.20) Shim, Tappet (t:2.25) Shim, Tappet (t:2.30) Shim, Tappet (t:2.35) Shim, Tappet (t:2.40) Shim, Tappet (t:2.45) Shim, Tappet (t:2.50) Shim, Tappet (t:2.55) Shim, Tappet (t:2.60) Shim, Tappet (t:2.65) Shim, Tappet (t:2.70) Shim, Tappet (t:2.75) Shim, Tappet (t:2.80) Shim, Tappet (t:2.85) Shim, Tappet (t:2.90) Shim, Tappet (t:2.95) Shim, Tappet (t:3.00) Shim, Tappet (t:3.05) Shim, Tappet (t:3.10) Shim Set Inc.no.24-1~24-20(3pcs.each) · . Case
Page: 10 of 67
GS500ET (GS500ET E28)
FIG10
CAM SHAFT - VALVE
Ref No 1 2 3 3 3 3 4 5 6 7 8 9 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 25 26 Part No 12711-01D00 12710-01810 08211-22301 09160-22074 09160-22075 09160-22076 12740-45042 12748-44000 09111-06027 12747-44000 12721-01D00 12720-01810 08211-22301 09160-22074 09160-22075 09160-22076 12750-45041 12748-44000 09111-06027 12747-44000 12891-15500 12891-15500 12911-01D00 12912-01D00 12920-44110 12931-45000 12932-45010 12933-45001 09289-07002 12892-45000-215 12892-45000-220 12892-45000-225 12892-45000-230 12892-45000-235 12892-45000-240 12892-45000-245 12892-45000-250 12892-45000-255 12892-45000-260 12892-45000-265 12892-45000-270 12892-45000-275 12892-45000-280 12892-45000-285 12892-45000-290 12892-45000-295 12892-45000-300 12892-45000-305 12892-45000-310 12800-45811 99000-69521
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Chain, Cam Shaft Drive (120l) Guide, Cam Chain No.1 Guide, Cam Chain No.2 Screw Guide, Cam Chain No.3 Bolt Washer Tensioner, Cam Chain Cushion Adjuster Assy, Tensioner · . Gasket Plug Gasket, Adjuster Bolt
Page: 11 of 67
GS500ET (GS500ET E28)
FIG11
CAM CHAIN
Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No 12760-45040 12771-45052 12782-49200 02112-05103 12791-45040 01550-06123 09168-06023 12810-01D00 12814-44101 12830-01D11 12838-38200-H17 12839-38200 12837-24A10 07130-06253
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Carburetor Assy, Lh Carburetor Assy, Rh · . Screw · . Valve, Throttle (120) · . Ring · . E Ring · . Spring · . Cover, Diaphragm · . Valve, Piston · . Diaphragm · . Ring · . Shaft Assy · . Spring · . Cap · . Clip · . Shaft Assy · . Seal · . Screw, Drain · . Jet, Pilot (40) · . Screw · . O Ring · . Gasket, Float Chamber · . Float Assy · . O Ring · . Jet, Needle (o-2) · . Jet, Main (122.5) · . Needle, Jet (5dh9-3) · . Valve Assy, Needle · . O Ring · . Adjuster · . Spring · . Washer · . Plunger Assy · . Cap · . Holder, Guide · . Spring · . Ring · . Ring · . Screw · . Washer · . E Ring · . Screw, Pilot (2 1/4) · . Spring · . Washer · . O Ring Spring Spring Screw Plate Screw Hose (5x9x350) Plate Hose Assy
Page: 12 of 67
GS500ET (GS500ET E28)
FIG12
CARBURETOR
Ref No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Part No 13201-01D20 13202-02D60 13604-44080 13551-01D00 13382-42A00 13394-40D20 13417-42A00 13502-01D00 13501-01D00 13507-17C01 13387-47010 13550-01D00 13573-44B00 13508-17C00 13671-05A40 13550-01D10 13556-44B00 13247-13A00 09492-40014 02112-05123 13509-17C00 13258-44B00 13250-44B00 13374-46710 09494-00748 09491-24013 13383-01D10 13370-44B00 13374-44080 13267-14D10 13375-14D10 13427-38300 13411-01D00 13418-17C00 13418-17C10 13417-09110 13574-01D00 13574-28A00 02112-75163 13557-47070 13617-44080 13279-47070 13268-47070 13291-29900 13295-29900 13268-96110 13271-44B00 13267-44B00 13628-01D00 02112-05123 13684-01D10 13628-01D10 13683-17C30
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Seal Nipple Lever Holder Clip
Page: 13 of 67
GS500ET (GS500ET E28)
FIG12
CARBURETOR
Ref No 54 55 56 57 58 Part No 13673-44B00 13685-44B00 13413-01D00 13439-17C00 09401-08410
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Cleaner Assy, Air · . Filter Assy · . Screw · . Tube, Outlet · . Clamp · . Tube, Breather · . Clip · . Tube, Drain · . Clip · . Clamp Screw Clamp
Page: 14 of 67
GS500ET (GS500ET E28)
FIG13
AIR CLEANER
Ref No 1 2 3 4 5 6 7 8 9 10 11 12 Part No 13700-01D01 13780-01D00 02142-05087 13881-01D00 09402-68208 09352-11153-600 09401-14301 13870-21458 09401-13409 09404-06404 02112-76163 09404-06433
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Gasket, Exhaust Pipe Bolt Muffler Assy Bolt (8x40) Washer (8.5x29x1.6) Spacer (8.6x12x20.1) Cushion Nut
Page: 15 of 67
GS500ET (GS500ET E28)
FIG14
MUFFLER
Ref No 1 2 3 4 5 6 7 8 Part No 14181-01D00 07120-08403 14301-01DA0 09103-08256 09160-08002 09180-08152 09320-12048 08316-10083
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Catalogue Title:
Block No.
Block Title.
Suzuki Worldwide Motorcycle-ATV
Description Gear, Primary Driven (nt:76) Washer Hub, Sle ...