COUNTERTOP FRYERS COUNTERTOP FRYERS MODELS 1427 & 1439 INSTALLATION - OPERATION - MAINTENANCE Model TECF 1439 Model TECF 1427 Middleby Philippines Corporation ~ 113 Technology Ave., Laguna Technopark Inc., Binan, Laguna, Philippines 4024 Phone (632) 5208170 - Fax (632) 5208191 - www.middleby.com MANUAL CF0105-1427-1439 COUNTERTOP FRYERS Congratulations! You have purchased one of the finest pieces of heavy-duty commercial cooking equipment on the market. You will find that your new equipment, like all Toastmaster equipment, has been designed and manufactured to meet the toughest standards in the industry. Each piece of toastmaster equipment is carefully engineered and designs are verified through laboratory tests and field installations. With proper care and field maintenance, you will experience years of reliable, trouble-free operation. For best results, read this manual carefully. RETAIN THIS MANUAL FOR FUTURE REFERENCE. This manual is for Toastmaster Free-Standing, Floor Model, Countertop Fryers Table of Contents SECTION I Description............................................................................................................................... 1-3 Specifications & Drawings........................................................................................................ 4-7 Notes........................................................................................................................................ SECTION II Installation................................................................................................................................ 9-12 SECTION III Operation................................................................................................................................. 13-19 Notes........................................................................................................................................ 20 SECTION IV Parts List.................................................................................................................................. 21-25 Notes........................................................................................................................................ 26 SECTION V Schematics.............................................................................................................................. 27-29 8 Read these instructions carefully before attempting installation. Installation and initial startup should be performed by a qualified installer. Unless the installation instructions for this product are followed by a qualified service technician (a person experienced in and knowledgeable with the installation of commercial gas an/or electric cooking equipment) then the terms and conditions on the Manufacturer's Limited Warranty will be rendered void and no warranty of any kind shall apply. In the event you have questions concerning the installation, use, care, or service of the product, write to: MIDDLEBY COOKING SYSTEM ~ Philippine Factory : 113 Technology Ave., Laguna Technopark, Binan Laguna, Philippines, 4024 * Tel. Nos. (632) 520-8170 to 79 Fax No.: (632) 520-8191 USA Factory : 1400 Toastmaster Drive, Elgin, IL 60120 Tel. (847) 741-3300 COUNTERTOP FRYERS This manual covers Models 1427 & 1439 FRY KETTLES ARE: · · · FEATURES: · · · · · · Fry Kettles features stainless steel front, sides and top. Equipped with 4" high adjustable legs. A one-piece stainless steel deep drawn shortening container(vessel). Furnished with welded mesh basket. Swing up heating elements for burn free pyrolytic cleaning. Overheat temperature limiting thermostat and signal light. Electrically heated Heated by Immersion type heating elements Thermostatic controlled Figure 1-1 Toastmaster ® 1 SECTION 1 - DESCRIPTION COUNTERTOP FRYERS Component Location & Function. Refer to Figure 1-2. Toastmaster fry kettles are deep fryers designed to efficiently fry a wide variety of food products by immersion into heated liquified shortening. Power "ON/OFF" Switch located at front of fryer and equipped with a green signal light. Thermostat is adjustable from 250°F to 400°F (121.1°C to 204.4°C) with a positive "OFF" setting. An amber signal light cycles with the heating elements. Temperature Limiting Thermostat senses overheated conditions. A red signal light illuminates when the temperature limiting thermostat senses an overheated condition and electric current to the heating element is interrupted. The fryer must not be operated under these conditions. The reset button for the auxiliary thermostat is located at the back of the control housing. When the shortening has cooled to a safe temperature, the reset button may be pushed in, and the heating elements will be re-energized. To maintain safety, use a non-metallic or non-conducting stick to reset the thermostat. Heating Elements heat the shortening in the container to the set temperatures. The shortening heats progressively from the bottom and all four sides creating turbulence and thoroughly mixing the hot shortening. This results in even temperature distribution in the frying zone above the heating elements. A comparatively undisturbed cold zone below the heating elements is used to collect carbonized food particles. Swing Up Element Assembly Handle is used to lift the element assembly out of the shortening. CAUTION: Do not lift the heating assembly out of the shortening when power switch is on. Shortening Container is the vessel which contains the shortening and the frying baskets. Frying Baskets hold the food product during frying. Basket Support used to hand basket from, to allow excess shortening to drain off. 2 Toastmaster ® COUNTERTOP FRYERS SECTION 1 - DESCRIPTION Toastmaster ® 3 SECTION 1 - DESCRIPTION Model 1427 Specifications Overall Dimensions: ............................18" (457 mm) Wide x .............................................................19" (483 mm) Deep x .............................................................13-3/8" (340 mm) High Installed Weight: ................................. 33 lb. (14.9 kg) Shipping Weight: .................................40 lb. (18.1 kg) Exterior Finish: .................................... Stainless Steel Front, Sides and Top Shortening Container (Vessel): ........... One-Piece Deep Drawn Stainless Steel, .............................................................15 Ib Shortening Capacity Construction: .......................................Formed and Welded Steel COUNTERTOP FRYERS Thermostat: ........................................ Adjustable from 250°F to 400°F (121.1 °C to 204.4°C) Model 1427 Electrical Specifications 3 PHASE LOADING TOTAL kW PER PHASE VOLTS kW X-Y Y-Z X-Z 208V 4.5 ---240V 6.0 ---NOMINAL AMPS PER LINE WIRE MINIMUM SUPPLY WIRE 3 PHASE 1 PHASE SIZE (AWG) X Y Z TOTAL 1 PHASE 3 PHASE ---21.6 8 ----25.0 8 -- Note: All supply wire, to be rated 600V, 90°C Optional Accessories: · Extra Stainless Steel Fat Well - 1427W · Fat Well Cover, Stainless - 1427TC · Full Size Basket, Right - 1427BR · Half Size Basket, Left - 1427BL · Full Size Basket, 1427BF · 4L4-4" Satin Nickel Finish Legs 4 Toastmaster ® COUNTERTOP FRYERS SECTION 1 - DESCRIPTION Figure 1-5 Model 1427 Dimension Drawing Toastmaster ® 5 SECTION 1 - DESCRIPTION Model 1439 Specifications Overall Dimensions: ............................24" (610 mm) Wide x .............................................................25" (635mm) Deep x .............................................................13-3/8" (340 mm) High Installed Weight: ................................. 85 lb. (38.5 kg) Shipping Weight: .................................95 lb. (43.0 kg) Exterior Finish: ....................................Stainless Steel Front, Sides and Top Shortening Container (Vessel): ........... One-Piece Deep Drawn Stainless Steel, .............................................................30 Ib Shortening Capacity (2-15lb Fat Wells) Construction: .......................................Formed and Welded Steel COUNTERTOP FRYERS Thermostat: ........................................ Adjustable from 250°F to 400°F (121.1 °C to 204.4°C) Model 1439 Electrical Specifications 3 PHASE LOADING TOTAL kW PER PHASE VOLTS kW X-Y Y-Z X-Z 208V 11.4 5.7 -5.7 240V 11.4 5.7 -5.7 480V 11.4 5.7 -5.7 NOMINAL AMPS PER LINE WIRE MINIMUM SUPPLY WIRE 3 PHASE 1 PHASE SIZE (AWG) X Y Z TOTAL 1 PHASE 3 PHASE 47.5 27.4 27.4 --4 41.2 23.8 23.8 47.5 4 6 20.6 11.9 11.9 23.8 10 10 Note: All supply wire, to be rated 600V, 90°C Optional Accessories: · Extra Stainless Fat Well - 1408W · Full Size Basket, Right - ACBF1439 · 4 Wire, 3' Cord with Plug, NEMA Standard 15-50P - C1550 6 Toastmaster ® COUNTERTOP FRYERS SECTION 1 - DESCRIPTION Figure 1-8 Model 1439 Dimension Drawing Toastmaster ® 7 SECTION 1 - DESCRIPTION COUNTERTOP FRYERS NOTES: 8 Toastmaster ® COUNTERTOP FRYERS A. Inspect for Shipping Damage All shipping containers should be examined for damage before and during unloading. This equipment was carefully inspected and packaged at the factory. The freight carrier has assumed responsibility for its safe transit and delivery. If equipment is received in damaged condition, either apparent or concealed, a claim must be made with the delivering carrier. 1. Apparent Damage or Loss - If damage or loss is apparent it must be noted on the freight bill or express receipt at the time of delivery, and it must be signed by the carrier's agent (driver). If this is not done, the carrier may refuse the claim. The carrier will supply the necessary claim forms. 2.Concealed Damage or Loss - If damage or loss is NOT apparent until after equipment is unpacked, a request for inspection of concealed damage must be made with carrier within 15 days. The carrier will make an inspection and will supply necessary claim forms. Be certain to retain all contents plus external and internal packaging materials for inspection. B. Unpacking Fry Kettle 1. 2. Open carton and remove it from around fry kettle, then remove the empty carton from the area. Remove all tape from unit. C. Installation 1. a. b. Mounting the legs. Place a drop cloth on the work surface and place the fry kettle on its side. Locate legs in plastic bag and screw them into the threaded holes in the bottom of the fry kettle. Hand tighten the legs only. The adjustable legs are used to level the fry kettle when final installation is complete. 2. Electrical Connection Commercial electric deep fryers are intended for installation in accordance with NEC (National Electrical Code). NFPA70. Fryers must be properly grounded and electrically connected to a suitable branch circuit over current protective device. For supply connections use copper wire, sized in accordance with NEC and suitable for 90°C. a. Extend conduit (flexible or rigid) and supply lines to knockout(s) provided in the fry kettle. Refer to Figure 2-1 for location of knockout(s). Refer to schematic section for wiring and electrical data. b. Set the fry kettle on its side as shown in Figure 2-1. Remove 2 bottom panels and then remove the shortening container as shown in Figure 2-1. Toastmaster ® 9 SECTION 2 - INSTALLATION COUNTERTOP FRYERS Caution: Certain models cannot be wired for single phase at certain voltages as shown in the specifications and wire schematics in this manual. c. Remove access cover of electrical compartment (Refer to Figure 2-1). Connect power supply to terminal block. The fryer is wired for 3 phase. To wire for single phase, refer to the proper model wiring schematic in section 5 of this manual. Figure 2-1 10 Toastmaster ® COUNTERTOP FRYERS SECTION 2 - INSTALLATION NOTE: If afire extinguishing system is to be connected to the fry kettle complete Step d. If no fire extinguisher system is to be connected proceed directly to Step e. d. The fry kettle is provided with an auxiliary circuit terminal block (AT1 & AT2) located adjacent to the main terminal block provided for power supply connections (See Figure 2-1 and the Electrical Schematics). To connect the Fire Extinguishing System, follow the steps listed below: (1.) If the fryer has already been connected to Power Supply, TURN THE POWER OFF AT THE CIRCUIT BREAKER PANEL. Remove the jumper wire provided on the Auxiliary Circuit Terminal Block (AT1 to AT2). Use knockout located adjacent to the auxiliary circuit terminal block to connect 1/2" trade size conduit carrying two wires from the fire extinguishing system. Make connections according to Figure 2-2 or Figure 2-3, depending upon the following: (a.) Follow Figure 2-2 if Switch `S' has the electrical ratings: 150VA, 1 Amp, 250 Volt for 208V or 240V rated fryer or 150VA, 1 Amp, 480 Volt for 480V rated fryer. (b.) Follow Figure 2-3 if Switch `S' is rated at lower voltage than the voltage of the fryer, or if voltage is present at switch when not connected to the fryer. (2.) (3.) (4.) Toastmaster ® 11 ...