User manual TOSHIBA OIS

UMAN/OIS/0606 Operator Interface Stations USER'S MANUAL Setup & Operation CONTENTS For Toshiba PLCs & Other Automation Equipment Toshiba International Corporation Thank you for purchasing the OIS (Operator Interface Station) Series product from Toshiba International Corp. OIS Series products are versatile operator interfaces which are configured with Microsoft Windowsbased software. Manual's Purpose and Scope This manual provides information on how to safely install, operate, and maintain your TIC OIS (Operator Interface Station). This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English equivalent. Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication. TOSHIBA is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners. Toshiba International Corporation (TIC) shall not be liable for technical or editorial omissions or mistakes in this manual, nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual. This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation. © Copyright 2004 Toshiba International Corporation. © Copyright 2004 Renu Electronics Pvt. Ltd. All rights reserved. Printed in the U.S.A. Page ii Important Notice The instructions contained in this manual are not intended to cover all details or variations in equipment types, nor may it provide for every possible contingency concerning the installation, operation, or maintenance of this equipment. Should additional information be required contact your Toshiba representative. The contents of this manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty. Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the 3rd party (CE, UL, CSA, etc) safety certifications. Unauthorized modifications may also result in a safety hazard or equipment damage. Contacting Toshiba's Customer Support Center Toshiba's Customer Support Center may be contacted to obtain help in resolving any system problems that you may experience or to provide application information. The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support Center's toll free number is US (800) 231-1412/Fax (713) 466-8773 -- Canada (800) 527-1204. You may also contact Toshiba by writing to: Toshiba International Corporation 13131 West Little York Road Houston, Texas 77041-9990 Attn: PLC Marketing or plc@tic.toshiba.com. For further information on Toshiba's products and services, please visit our website at www.toshiba.com/ind/. Page iii Manual Revisions Please have the following information available when contacting Toshiba International Corp. about this manual. Name: OIS User's Manual Document: UMAN\OIS Revision: Rev No. Date Description 0 2003/06 Initial Issue (for OIS60) 1 2006/06 EV3 Upgrade Documentation Add OIS40/50/120 Page iv Table of Contents 0. General Safety Instructions and Information............................................. 1 0.1 Warning Labels Within Manual................................................................................. 2 0.2 Equipment Warning Labels. ...................................................................................... 4 0.3 Preparation ...................................................................................................................5 0.4 Installation Precautions .............................................................................................6 0.5 Connection, Protection & Setup............................................................................... 8 0.6 System Integration Precautions ............................................................................. 10 0.7 3 rd Party Safety Certifications................................................................................. 11 1. Introduction 1.1.1 OIS Basics ..................................................................................................... 13 1.1.2 Hardwa re Req uireme nts .............................................................................. 14 1.2 OIS Overview .............................................................................................................. 15 1.2.1 What is an OIS? ..................................................................................................15 1.2.2 How the OIS Works ............................................................................................ 16 1.2.3 Specifications of OIS Series ................................................................... 20 1.2.4 Co mpariso n Between Keypad Based OIS Op erato r Pa nels ............ 20 1.2.5 Co mpariso n Between Touchscreen Based OIS Pa nels .................... 21 2. Hardware ............................................................................................................. 26 2.1 Unpacking The Unit ..........................................................................................27 2.2 Managing Electrostatic Discharge ............................................................ 27 2.3 CE Compliance ................................................................................................... 27 2.4 Environmental Rating .................................................................................... 27 2.5 Environmental Consideration ..................................................................... 27 2.6 Safety Precaution ...........................................................................................28 2.7 Installation Instructions ............................................................................... 28 2.7.1 Panel Cutouts for OIS Models .................................................................... 29 2.7.2 Not Included at This Time....................................................................................... 31 2.8 Wiring Diagrams ..................................................................................................... 32 2.9 Communication Ports ...........................................................................................32 3. Before You Begin............................................................................................... 33 3.1 Connecting the OIS to a Computer.................................................................... 34 3.2 Starting OISetup32 Software............................................................................... 35 3.2.1 Installing OISetup32 Software ......................................................................... 35 3.2.2 Steps for starting OISetup32 Software...................................................... 37 3.2.3 Uninstalling OISetup32 Software ............................................................... 37 3.3 Sett ing Netwo rk Co nfig uratio n ........................................................................ 38 4. Using OISetup32 Software ............................................................................. 43 Page v 4.1 OIS Menu Structure ................................................................................................... 44 4.1.2 Define Menu......................................................................................................... 47 4.1.3 Communicate Menu ...........................................................................................48 4.1.4 Utilities Menu ...................................................................................................... 48 4.1.5 Help Menu ............................................................................................................ 49 4.2 Creating a New Application.................................................................................... 49 4.3 Creating Screens....................................................................................................... 56 4.4 Data Entry Object ..................................................................................................... 57 4.5 Display OIS Or PLC Data Object ............................................................................ 58 4.6 Global And Power On Task ..................................................................................... 58 4.7 Global Keys ............................................................................................................... 60 4.8 Screen Keys .............................................................................................................. 61 5. Representing Data by Objects and Objects.............................................. 62 5.1 Alphanumeric Objects............................................................................................... 63 5.1.1 Text Object...................................................................................................... 63 5.1.2 Data Entry Object...........................................................................................63 5.1.3 Display OIS Or PL C Data Object Procedure ........................................ 65 5.1.4 T ime..................................................................................................................... 68 5.1.5 Date...................................................................................................................... 68 5.2 Graphic Objects........................................................................................................ 73 5.2.1 Line ...................................................................................................................... 74 5.2.2 Rectangle ........................................................................................................ 74 5.2.3 Ellipse.................................................................................................................. 75 5 . 2 . 4 Ro und e d Re c t a ng le .................................................................................... 75 5.2.5 Bargraph ............................................................................................................. 76 5.2.6 Bitmap................................................................................................................. 76 5.3 Wizards....................................................................................................................... 78 5.3.1 Bit Button............................................................................................................ 79 5 . 3 . 2 Wo rd B ut t o n ..................................................................................................83 5.3.3 Bit Lamp ............................................................................................................. 86 5 . 3 . 4 Wo rd L a mp ..................................................................................................... 90 5.3.5 Multiple Bargraph.............................................................................................. 92 5 . 3 . 6 Ana l o g Me t e r .................................................................................................98 5 . 3 . 7 Re a l T i me T re nd .........................................................................................103 5 . 3 . 8 Nume ri c Ke yp a d ........................................................................................ 108 6. Task Management........................................................................................... 114 6.1 Application Task List ............................................................................................. 115 6.2 Screen Task List..................................................................................................... 116 6.3 Key Task List ........................................................................................................... 118 6.3.1 For Keypad Products...................................................................................... 119 6.3.2 For T ouch Scree n Products .................................................................. 120 6.4 Description of Tasks .............................................................................................. 121 7. Using Languages............................................................................................. 140 Page vi 7.1 Language Conversion Utility ................................................................................ 141 7.1.1 File Menu............................................................................................................ 141 7.1.2 Edit Menu ........................................................................................................... 144 7.1.3 View Menu ...................................................................................................... 144 7.2 Multi-Language Text Wizard ................................................................................. 144 7.2.1 Configure Languages..................................................................................... 145 7.2.2 Displaying Multiple Languages in Unit....................................................... 147 8. DownLoading & UpLoading from the OIS ................................................ 148 8.1 Upload....................................................................................................................... 148 8.2 Download .................................................................................................................. 151 7. Using Languages............................................................................................. 155 7.1 Language Conversion Utility ................................................................................ 156 7.1.2 Edit Menu ........................................................................................................... 159 7.1.3 View Menu ...................................................................................................... 159 7.2 Multi-Language Text Wizard ................................................................................. 159 7.2.1 Configure Languages..................................................................................... 160 7.2.2 Displaying Multiple Languages in Unit....................................................... 162 8. DownLoading & UpLoading from the OIS ................................................ 163 8.1 Upload....................................................................................................................... 163 8.2 Download .................................................................................................................. 166 9. Alarms................................................................................................................. 170 9.1 Defining Alarms ...................................................................................................... 171 9.2 Alarm Definition....................................................................................................... 172 9 . 3 Al a rm Ob je ct ........................................................................................................ 173 9.4 Alarm Type................................................................................................................ 174 10. Trending........................................................................................................... 175 10.1 Real Time Trending.............................................................................................. 176 10.2 Data Logger ........................................................................................................... 181 10.3 Historical Trend .................................................................................................... 185 11. {Section Not Included at this Time}........................................................ 191 12. Printing ............................................................................................................. 192 12.1 Printing from OIS Unit ........................................................................................ 193 12.2 Printing from OISetup32 Software.................................................................... 194 12.3 Printer Port Setup................................................................................................. 195 13. Miscellaneous ................................................................................................ 198 Page vii 13.1 13.3 13.4 13.5 Bitmap Wizard....................................................................................................... 199 Font Editor............................................................................................................. 201 Associate a Screen .............................................................................................. 206 Real Time Clock.................................................................................................... 207 14. Diagnostics & Maintenance ...................................................................... 209 14.1 Diagnostics ........................................................................................................... 210 14.1.1 Erase Keys...................................................................................................... 210 14.1.2 Touchscreen Calibration ............................................................................. 212 14.2 Maintenance ........................................................................................................... 212 Appendix .................................................................................................................. 213 A. Communication Cable Diagrams ........................................................................... 214 C. Order Numbers.......................................................................................................... 220 D. Description of Tool Icons........................................................................................ 220 E. List of Supported Devices..................................................................................... 224 16. Frequently Asked Questions ..................................................................... 225 Index.......................................................................................................................... 227 Page viii 0. General Safety Instructions and Information Warning Labels Within Manual Equipment Warning Labels Preparation Installation Precautions Connection, Protection & Setup System Integration Precautions 3rd Party Safety Certifications Page 1 0.1 Warning Labels Within Manual DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and understood all of the product warnings and user directions that are contained in this instruction manual. Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols. When the words DANGER, WARNING, and CAUTION are used in the manual, they will be followed by important safety information that must be carefully adhered to. DANGER -- The danger symbol is an exclamation mark enclosed in a triangle that precedes the word DANGER. The danger symbol is used to indicate an imminently hazardous situation that will result in serious injury, possible severe property and equipment damage, or death if the instructions are not followed. DANGER WARNING -- The warning symbol is an exclamation mark enclosed in a triangle that precedes the word WARNING. The warning symbol is used to indicate a potentially hazardous situation that can result in serious injury, or possibly severe property and equipment damage, or death, if the instructions are not followed. WARNING CAUTION -- The caution symbol is an exclamation mark enclosed in a triangle that precedes the word CAUTION. The caution symbol is used to indicate situations that can result in minor or moderate operator injury, or equipment damage if the instructions are not followed. CAUTION Page 2 To identify special hazards, other symbols may appear in conjunction with the DANGER, WARNING, and CAUTION symbols. These warnings describe areas that require special care and/or strict adherence to the procedures to prevent serious injury and possible death. Electrical Hazard -- The electrical hazard symbol is a lightning bolt enclosed in a triangle. The electrical hazard symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed. ELECTRICAL HAZARD Explosion Hazard -- The explosion hazard symbol is an explosion image enclosed in a triangle. The explosion hazard symbol is used to indicate locations and conditions where molten exploding parts may cause serious injury or death if the proper precautions are not observed. EXPLOSION HAZARD Page 3 0.2 Equipment Warning Labels. DO NOT attempt to install, operate, maintain, or dispose of this equipment until you have read and understood all of the product warnings and user directions that are contained in this instruction manual. Shown below are examples of warning labels that may be found attached to the equipment. DO NOT remove or cover any of the labels. If the labels are damaged or if additional labels are required, contact your Toshiba representative for additional labels. The following are examples of the warning labels that may be found on the equipment and are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or death if the instructions are not followed. Examples of labels that may be found on the equipment. Page 4 0.3 Preparation Qualified Person A Qualified Person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements). Qualified Personnel shall: Have carefully read the entire operation manual. Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and equipment, and clear faults in accordance with established safety practices. Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices. Be trained in rendering first aid. For further information on workplace safety visit www.osha.gov. Equipment Inspection Upon receipt of the equipment inspect the packaging and equipment for shipping damage. Carefully unpack the equipment and check for parts that were damaged from shipping, missing parts, or concealed damage. If any discrepancies are discovered, it should be noted with the carrier prior to accepting the shipment, if possible. File a claim with the carrier if necessary and immediately notify your Toshiba representative. DO NOT install or energize equipment that has been damaged. Damaged equipment may fail during operation resulting in further equipment damage or personal injury. Check to see that the model number specified on the nameplate conforms to the order specifications. Modification of this equipment is dangerous and must not be performed except by factory trained representatives. When modifications are required contact your Toshiba representative. Inspections may be required before and after moving installed equipment. Keep the equipment in an upright position as indicated on the shipping carton. Contact your Toshiba representative for assistance if required. Page 5 Handling and Storage Use proper lifting techniques when moving the OIS; including properly sizing up the load, and getting assistance if required. Store in a well-ventilated covered location and preferably in the original carton if the equipment will not be used upon receipt. Store in a cool, clean, and dry location. Avoid storage locations with extreme temperatures, rapid temperature changes, high humidity, moisture, dust, corrosive gases, or metal particles. Do not store the unit in places that are exposed to outside weather conditions (i.e., wind, rain, snow, etc.). Store in an upright position as indicated on the shipping carton. Include any other product-specific requirements. Disposal Never dispose of electrical components via incineration. Contact your state environmental agency for details on disposal of electrical components and packaging in your area. 0.4 Installation Precautions Location and Ambient Requirements Adequate personnel working space and adequate illumination must be provided for adjustment, inspection, and maintenance of the equipment (refer to NEC Article 110-34). Avoid installation in areas where vibration, heat, humidity, dust, fibers, steel particles, explosive/corrosive mists or gases, or sources of electrical noise are present. The installation location shall not be exposed to direct sunlight. Allow proper clearance spaces for installation. Do not obstruct the ventilation openings. Refer to the recommended minimum installation dimensions as shown on the enclosure outline drawings. The ambient operating temperature shall be between 0° and 50° C (32° and 122° F). Mounting Requirements Only Qualified Personnel should install this equipment. Install the unit in a secure upright position in a well-ventilated area. A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system at the place where maintenance operations are to be performed. Page 6 As a minimum, the installation of the equipment should conform to the NEC Article 110 Requirements For Electrical Installations, OSHA, as well as any other applicable national, regional, or industry codes and standards. Installation practices should conform to the latest revision of NFPA 70E Electrical Safety Requirements for Employee Workplaces. Conductor Routing and Grounding Use separate metal conduits for routing the input power, and control circuits. A separate ground cable should be run inside the conduit with the input power, and control circuits. DO NOT connect control terminal strip return marked CC to earth ground. Always ground the unit to prevent electrical shock and to help reduce electrical noise. The Metal Of Conduit Is Not An Acceptable Ground. Page 7 0.5 Connection, Protection & Setup Personnel Protection Installation, operation, and maintenance shall be performed by Qualified Personnel Only. A thorough understanding of the OIS will be required before the installation, operation, or maintenance of the OIS. Rotating machinery and live conductors can be hazardous and shall not come into contact with humans. Personnel should be protected from all rotating machinery and electrical hazards at all times. Depending on its program, the OIS can initiate the start and stop of rotating machinery. Insulators, machine guards, and electrical safeguards may fail or be defeated by the purposeful or inadvertent actions of workers. Insulators, machine guards, and electrical safeguards are to be inspected (and tested where possible) at installation and periodically after installation for potential hazardous conditions. Do not allow personnel near rotating machinery. Warning signs to this effect shall be posted at or near the machinery. Do not allow personnel near electrical conductors. Human contact with electrical conductors can be fatal. Warning signs to this effect shall be posted at or near the hazard. Personal protection equipment shall be provided and used to protect employees from any hazards inherent to system operation or maintenance. System Setup Requirements When using the OIS as an integral part of a larger system, it is the responsibility of the OIS installer or maintenance personnel to ensure that there is a fail-safe in place (i.e., an arrangement designed to switch the system to a safe condition if there is a fault or failure). System safety features should be employed and designed into the integrated system in a manner such that system operation, even in the event of system failure, will not cause harm or result in personnel injury or system damage (i.e., E-Off, Auto-Restart settings, System Interlocks, etc.). The programming setup and system configuration of the OIS may allow it to start a motor unexpectedly. A familiarity with Auto-restart settings is a requirement to use this product. Improperly designed or improperly installed system interlocks may render the motor unable to start or stop on command. Page 8 The failure of external or ancillary components may cause intermittent system operation, i.e., the system may start a motor without warning or may not stop on command. There may be thermal or physical properties, or ancillary devices integrated into the overall system that may allow the OIS to start a motor without warning. Signs at the equipment installation must be posted to this effect. The operating controls and system status indicators should be clearly readable and positioned where the operator can see them without obstruction. Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel. Page 9 0.6 System Integration Precautions The following precautions are provided as general guidelines for using an OIS in an industrial or process control system. The Toshiba OIS is a general-purpose product. It is a system component and is used in conjunction with other items of industrial equipment such as PLCs, Loop Controllers, Adjustable Speed Drives, etc. A detailed system analysis and job safety analysis should be performed by the systems designer or systems integrator before including the OIS in any new or existing system. Contact Toshiba for options availability and for application-specific system integration information if required. The OIS may be used to control an adjustable speed drive connected to high voltage sources and rotating machinery that is inherently dangerous if not operated safely. Interlock all energy sources, hazardous locations, and guards in order to restrict the exposure of personnel to hazards. The adjustable speed drive may start the motor without warning. Signs at the equipment installation must be posted to this effect. A familiarity with Autorestart settings is a requirement when controlling adjustable speed drives. Failure of external or ancillary components may cause intermittent system operation, i.e., the system may start the motor without warning or may not stop on command. Improperly designed or improperly installed system interlocks and permissives may render a motor unable to start or stop on command Control through serial communications can fail or can also override local controls, which can create an unsafe condition. System safety features should be employed and designed into the integrated system in a manner such that system operation, even in the event of system failure, will not cause harm or result in personnel injury or system damage. Use of the built-in system protective features and interlocks of the equipment being controlled is highly recommended (i.e., emergency-off, overload protection, etc.) Never use the OIS units to perform emergency stops. Separate switches outside the OIS, the PLC, and the ASD should be used for emergency stops. Changes or modifications to the OIS program should not be made without the approval of the system designer or systems integrator. Minor changes or modifications could cause the defeat of safety interlocks and permissives. Any changes or modifications should be noted and included with the system documentation. Page 10 0.7 3 rd Party Safety Certifications. CE Marking Page 11 1. Introduction Purpose of Manual OIS Basics Hardware Configuration OIS Overview What is OIS OIS Specifications Page 12 1.1 Purpose of this Manual Thank you for purchasing OIS EV3 Series Products from Toshiba International Corp.. OIS Series Products are versatile operator interfaces with Microsoft Windows based configuration Software. This Manual explains the operation of the OIS Series and how to implement available features using the OIS32 Soft-ware. This manual will help you to install, configure and operate your OIS product. 1.1.1 OIS Basics Operator Interface Terminals (OISs) provide much more versatility than traditional mechanical control panels. An OIS allows a plant floor operator to monitor current conditions of a control system and, if necessary, to initiate a change in the operation of the system. OISs connect to programmable logic controllers (PLCs) typically through the serial communications port. The OIS can be programmed to monitor and/or change current values stored in the data memory of the PLC. OISs can have either text or graphics based displays. A text based OIS can display printable text characters but can not print graphics. Some OISs use touch screen displays while others use a PCB based keypad. PCB based keypads are best used in applications in which the keypad is likely to become dirty. A touch screen OIS provides much more flexibility than typical PCB based keypad displays. Keys can be created in a touch screen OIS that can be made visible only when needed. The OIS Series OISs are available in both text display based OIS and graphics display based OISs. What is a Proje ct? A project is an user created application in OIS32 Software. A project contains information such as OIS model, Network Configuration, Screen information, Task information etc. What is a Screen? A screen is a visual representation of objects placed on the OIS screen. Any partially sized window is usually referred to as a popup screen or window. The user can create his customized screen according to his requirements. Popup windows can also appear on the OIS display by pressing buttons on the touch screen . The maximum number of screens in an application is only limited by the application memory size. A more in depth discussion on screens is covered in chapter 4. Page 13 What is an Ob ject? An object placed on OIS screen can perform actions such as displaying text messages, writing a value to a PLC register, or displaying an alarm. An object can be classified as a text or graphical object. A text object is used to display the text on the OIS and can also used to perform some action. For example, a data entry object tells the OIS to continuously monitor a PLC register and allows the user to change the value in the register. Some objects can display graphics whose shape depends on the value of a register. These objects may also change the value of a PLC tag. An example is a Bit Button Object that creates a graphic object on the OIS. When pressed, it activates a bit in the PLC. 1.1.2 Ha rd wa re Req uireme nts The following basic PC hardware configuration is needed to configure and operate your OIS32 Software. DEVICE MINIMUM REQUIREMENT IBM Compatible PC with Pentium Processor Operating System System RAM 266MHz Pentium® II or higher Pentium compatible CPU Windows® 2000 and above At least 64 megabytes (MB) of RAM, more memory generally improves responsiveness 150 MB Free Memory Space 800 x 600 with 24 bit True Color Hard Disk VGA Monitor Color Setting Resolution Serial Port Mouse Keyboard Serial Port for Downloading Microsoft® Mouse or compatible pointing device Required These are the minimum system requirements for a computer running the OISetup32 software. Page 14 1.2 OIS Overview 1.2.1 What is an OIS? OIS provide Human-Machine Interface to the Programmable Logic Controller. These OISs communicate with PLCs using their serial communications ports. Configuration of OIS: Each OIS unit has to be configured using the OISetup32 Software before connecting it to the PLC. Normal Operation: Connect OIS unit to PLC using the correct PLC-OIS cable. The OIS can communicate with any device without making any additional hardware settings on the unit. Page 15 1.2.2 How the OIS Works The OIS follows a specific sequence for performing the tasks defined by the user in the application. The sequence is as shown below: Page 16 Page 17 Page 18 Page 19 1.2.3 Specifications of OIS Series OIS series models are Human Machine Interfaces with optional Input/Output capability. OISs with Input/Output capability are termed as HIO. OIS series OISs can be powered either from the PLC or from an external power supply. PLC powered units are referred to as IOP, whereas externally powered units are referred to as OIS. HIO units can not be powered from a PLC. HIO models can be externally from a DC or AC source. OIS models need +24VDC power from an external supply. HIO can either be external +24VDC powered or 85-265, 50/ 60Hz VAC powered. Models included in the OIS Series are as follows: OIS40/40R OIS50 OIS60 OIS120 The functionality of OIS and HIO products is exactly the same. The only difference between a OIS product and an HIO product is the addition of real I/O to the HIO unit. A OIS application can be downloaded to a corresponding HIO model. All of the OIS EV3 series models have ladder functionality built in. All OIS EV3 series models have two serial communication ports. They can communicate with two different PLCs simultaneously. 1.2. 4 Comp arison Between Keypad Based OIS Operator Pan els Model Display Keys LEDs M emory Function Numeric Total Applicatio n Ladder OIS40 128 X 64 Pixels 8 User Definable 12 8 512 KB 120 KB 62 KB N. A. N. A. Real Time + Historical Yes Yes Yes 101 HX183WX37D 163W X 77H mm OIS40R 128 X 64 Pixels 8 User Definable 12 8 512 KB 120 KB 62 KB N. A. N. A. Real Time + Historical Yes Yes Yes 101 HX183WX37D 163W X 77H mm Data Logging Trending Alarms Recipes Password Dimensions Yes Yes 101 HX183WX37D 163W X 77H mm Page 20 1.2.5 Co mpariso n Between Touchscreen Based OIS Pa nels Model Display Type Resolution Brightness Control Touchscreen Total Memor y OIS230 4.1" Yellow Backlit LCD Graphical Display 192 X 62 Pixels Standard Through Pot Analog Resistive 512 KB OIS545 5.7" STN CCFL QVGA Graphical Color Display 320 X 240 Pixels Standard Through Pot Analog Resistive 4 MB 3 M B M aximum* 128 KB 2 M B* Yes Real Time + Historical Real Time + Historical Yes Yes Yes Yes 139HX197WX58.5D 184W X 126H mm OIS760 12.1: TFT CCFL Graphical Color 800 X 600 Pixels Standard Thru. Pot Analog Resistiv 32 M B 25 MB Maximum 2 MB 2 M B* Yes Real Time + Historical Real Time + Historical Yes Yes Yes Yes D * Application 120 KB Ladder Data Logging 62 KB N.A. N.A. N.A. Real Time + Historical Yes N.A. Yes Data Logging Trending Alarms Recipes ScreenSaver Screen PW Application Yes External 77HX140WX32D Dimensions Dim Panel Cutout 132W X 69H mm 246HX312WX47 295W X 227H mm Page 21 OIS40/40R Power Supply Voltage Rating Power Rating Approvals Bezel Keypad Number Of Keys 3W Maximum CE Certified and UL Listed 58DN IP65 Rated Keypad PCB based Keypad With Tactile Feedback Keys, Insertable Legend 8 User Definable keys and 12 Numeric Keys Communication Number of Ports Memory Total Memory Application Memory Ladder Memory Data Register Retentive Register System Register System Coil Internal Coil Input Coil Output Coil Internal Register Input Register Output Register Timer Register Counter Register Display Display Type LEDs 512KB 120KB 62KB 1000 1400 64 100 5000 100 100 313 7 7 128 178 LCD Text Display 4 lines of 16 characters Backlit LCD 8 LEDs Immunity to ESD Immunity to Transients Immunity to Radiated RF Immunity to Conducted RF Emission Level 3 as per IEC1000-4-2 Level 3 as per IEC1000-4-4 Level 3 as per IEC1000-4-3 Level 3 as per IEC1000-4-6 Operating Temperature Storage Temperature Mounting Method Clock(RTC) Battery Backup Miscellaneous External Dimension Battery 101 H X 183 W X 37 D mm Coin Type, 3V Lithium Battery 614-CR1225FH Minimum 5 years battery backup for RTC and System data 0 0C to 50 0C -25 0 C to 80 0C Panel Mounting Real Time Clock Function(Date & Time) 10% To 90% (Noncondensing) Type 2 RS232 / RS485 / RS422 / CMOS OIS40, from PLC OIS40R, 24VDC 24 VDC + 10% Humidity EN55011 CISPRA Page 22 OIS50 Power Supply Voltage Rating Power Rating Approvals Bezel Memory Total Memory Application Memory Ladder Memory Data Register Retentive Register System Register System Coil Internal Coil Input Coil Output Coil Internal Register Input Register Output Register Timer Register Counter Register Display Display Type Display Resolution Touch Screen Communication Number of Ports Type 2 RS232 / RS485 / RS422 / CMOS 512KB 120KB 62KB 1000 1400 64 100 5000 100 100 313 7 7 128 178 LCD Graphic Display 4.1" Yellow Backlit LCD Display 192 X 64 Pixels Analog Resistive Humidity Immunity to ESD Immunity to Transients Immunity to Radiated RF Immunity to Conducted RF Emission EN55011 CISPRA Operating Temperature Storage Temperature Mounting Method Clock(RTC) Miscellaneous External Dimension Battery Battery Backup 77 H X 140 W X 32 D mm Coin Type, 3V Lithium Battery 614-CR1225FH Minimum 5 years battery backup for RTC and System data. 0 0C to 50 0C -25 0 C to 80 0C Panel Mounting Real Time Clock Function(Date & Time) 10% To 90% (Noncondensing) Level 3 as per IEC1000-4-2 Level 3 as per IEC1000-4-4 Level 3 as per IEC1000-4-3 Level 3 as per IEC1000-4-6 24VDC 24 VDC + 10% 3.5W Maximum CE /CSA Certified & UL Listed 58DN IP65 Rated Page 23 OIS60 Power Supply Voltage Rating Power Rating Approvals Bezel Memory Total Memory Application Memory Ladder Memory Data Register Retentive Register System Register System Coil Internal Coil Input Coil Output Coil Internal Register Input Register Output Register Timer Register Counter Register Display Display Type Display Resolution Touch Screen Communication Number of Ports Type 2 RS232 / RS485 / RS422 / CMOS 4MB 3 MB Maximum 128KB 1000 1400 64 100 5000 100 100 313 7 7 128 178 Graphical Color Display 5.7" STN CCFL QVGA Display 320 X 240 Pixels Analog Resistive Humidity Immunity to ESD Immunity to Transients Immunity to Radiated RF Immunity to Conducted RF Emission EN55011 CISPRA Operating Temperature Storage Temperature Mounting Method Clock(RTC) Battery Backup Miscellaneous External Dimension Battery 139 H X 197 W X 58.5 D mm Coin Type, 3V Lithium Battery 614-CR1225FH Minimum 5 years battery backup for RTC and System data. 0 0C to 50 0C -25 0C to 80 0C Panel Mounting Real Time Clock Function(Date & Time) 10% To 90% (Noncondensing) Level 3 as per IEC1000-4-2 Level 3 as per IEC1000-4-4 Level 3 as per IEC1000-4-3 Level 3 as per IEC1000-4-6 24VDC 24 VDC + 10% 10W Maximum CE /CSA Certified & UL Listed 58DN IP65 Rated Page 24 OIS120 Power Supply Voltage Ra ting Power Rating Approvals Bezel Memory Total Memory Application Memory Ladder Memory Compact Flash Data Register Retentive Register System Register System Coil Internal Coil Input Coil Output Coil Internal Register Input Register Output Register Timer Register Counter Register Display Display Type Display Resolution Touch Screen Communication Number of Ports Type 3 RS232/RS485/RS422/CMOS, Ethernet 32 MB 25 MB 2 MB 256 MB 1000 1400 64 100 5000 100 100 313 7 7 128 178 Graphical Color Displa y 12.1" TFT CCFL Display 800 X 600 Pixels Analog Resistive - Immunity to Radiated RF Immunity to Conducted - RF - Emission EN55011 CISPRA - Humidity - Immunity to ESD - Immunity to Transients Operating Temperature Storage Temperature Mounting Method Clock(RTC) - M is c el l an e ou s - External Dimension - Battery _ Battery Backup 246 H X 312 W X 47 D mm Coin Type, 3V Lithium Battery 614-CR1225FH Minimum 5 years battery backup for RTC and System data. 0 0C to 50 0C -25 0 C to 80 0C Panel Mounting Real Time Clock Function(Date & Time) 10% To 90% (Noncondensing) Level 3 as per IEC1000-4-2 Level 3 as per IEC1000-4-4 Level 3 as per IEC1000-4-3 Level 3 as per IEC1000-4-6 24VDC 24 VDC + 10% 20W Maximum CE Certified and UL Listed 58DN IP65 Rated Page 25 2. Hardware Unpacking the Unit Managing Electrostatic Discharge CE Compliance Environmental Rating Safety Precautions Installation Instructions Wiring Diagrams Communications Ports Page 26 2.1 Unpacking The Unit Carefully unpack the OIS. Please read all the instructions and cautions that appear on the shipping container. Check that the container includes the mounting clamps, mounting screws, mounting inserts, gasket, and a silica gel bag. The silica gel bag is enclosed to absorb the moisture in the packing. Renu Electronics will not accept responsibility for shortages against the packing list unless notified within 30 days. The unit and its accessories were inspected and tested by Renu Electronics before shipment. All equipment should be in good working order. Examine the product carefully and notify the carrier immediately if any shipping damage is evident. You are responsible for claim negotiations with the carrier. Save the shipping container and packing material in case the equipment needs to be stored, returned to Renu Electronics, or transported for any reason. 2.2 Managing Electrostatic Discharge It is best NOT to remove the rear enclosure of the OIS. When the rear part of the enclosure is removed, the circuitry inside is exposed to possible damage by electrostatic discharge during handling. Minimize the possibility of electrostatic discharge by: Discharging personal static by grounding yourself prior to handling the OIS. Handling the OIS at a static-free grounded workstation. Connecting the frame ground ( ) connector of the OIS to a clean earth ground. Placing the OIS in an antistatic bag during transport. 2.3 CE Compliance Renu Electronics products have been tested to confirm to European CE requirements per Council Directive. The European Union created these requirements to ensure conformity among products traded in those countries. Specifically, Renu Electronics products meet or exceed the noise emission and immunity requirements as set in EN5501 1 (Emission) and IEC1000-4 (Immunity) standards. These products are designed to withstand electrical noise in harsh industrial environment. They also confirm to requirements that limit electrical emission. However this does not guarantee the products will be totally immune from possible malfunction in cases where severe electrical noise occurs. Therefore, we strongly recommend that you follow the guidelines outlined for proper wiring and grounding to ensure the proper operation of the Renu products. 2.4 Environmental Rating Renu Products are rated for IP 65 as per IEC Standards. This means that when OIS is properly mounted on the enclosure, the front enclosure will provide a degree of protection to the inside panel from the dust and low pressure jets of water from all the directions i.e. protection against ingress of water. The OIS must be installed according to the instructions given. 2.5 Environmental Consideration Renu products are designed to operate at temperature range from 0-500 C. It is intended primarily for indoor installations and may not be suitable for certain outdoor applications. Avoid installing the Renu products in environments with severe mechanical vibration or shocks. Do not install the OIS in enclosures with rapid temperature variations or high humidity. Either will cause condensation of water inside the device and eventual damage to the OIS. Page 27 2.6 Safety Precaution Please observe the following precautions when installing the unit. Failure to comply with these restrictions could result in loss of life, serious personal injury, or equipment damage. Warning: Do not operate the OIS in areas subject to explosion due to flammable gases, vapors, or dusts. Warning: Do not connect the OIS to an AC power source. You will cause permanent damage to the OIS. Warning: Do not attempt to use a DC power supply that does not meet OIS power requirements. You may cause malfunction or permanent damage to OIS. Warning: Do not power the OIS with a DC power supply used for inductive loads or for input circuitry to the programmable logic controller. Severe voltage spikes caused by these devices may damage the OIS. 2.7 Installation Instructions The OIS should be mounted on a panel. A sealing gasket and mounting clamps are provided with each OIS unit for proper installation. Environmental Considerations: Make sure that the unit is installed correctly and that the operating limits are followed (see Specifications for OIS). Do not operate the OIS in areas subject to explosion hazards due to flammable gases, vapors or dusts. A OIS should not be installed where fast temperature variations are present. Highly humid areas are also to be avoided. High humidity causes condensation of water in the unit. Location Considerations: Care should be taken when locating equipment behind the OIS to ensure that AC power wiring, PLC output modules, contactors, starters, relays and any other source of electrical interference are located away from the OIS . Particular care should be taken to locate variable speed drives and switching power supplies away from the OIS. Panel Mounting This section presents the dimensional sketches and panel cutouts for OIS products. (All dimensions are in mm and drawings are not to scale.) Page 28 2.7.1 Panel Cutouts for OIS Models OIS40/40R Page 29 OIS50 OIS60 Page 30 O IS120 Follow the procedure given below for proper mounting: 1. Make a cutout of the required size. Panel cutout tolerance is + 0.1 mm. 2. Put the gasket behind the bezel (see dimensional sketch for details). The gasket may be sealed to the case using an adhesive. 3. Put the OIS EV3 unit through the panel cutout. 4. Insert the clamps into the case. 5. Pullback the clamps until they seat into the retaining slots. Tighten the clamping screws in an even pattern until the OIS EV3 unit is secured into the panel. 2.7.2 Not Included at This Time. Page 31 2.8 Wiring Diagrams If wiring is to be exposed to lightening or surges, use appropriate surge suppression devices. Keep AC, high energy and rapidly switching DC wiring separate from signal wires. Connecting high voltages or AC power mains to the DC input will make unit unusable and may create an electrical shock hazard to personnel. Such a failure or shock could result in serious personal injury, loss of life and/or equipment damage. DC voltage sources should provide proper isolation from main AC power and similar hazards. Pin description of the power connector for all Prizm models is as follows: 24V dc+ Vdc- Gnd 2.9 Communication Ports OIS communication ports support four types of serial communication. They have two Multisignal communication Ports. Multi-Signal means that each port has RS232, RS422, RS485 and CMOS signal levels. An OIS can simultaneously communicate on both serial ports. The OIS can be programmed from a PC on either port. Both ports can also be used with a serial printer. Different cables are required to connect the OIS to a specific PLC. Cable details for any particular device are given in the Operation Manual for that device. The pin description of the communication ports for OIS model is as given below: Page 32 3. Before You Begin Connecting the OIS to a Computer Starting the OISetup32 Software Setting Network Configuration Page 33 3.1 Connecting the OIS to a Computer Before you start your first project, the OIS should be connected to the computer so that the project can be downloaded after creating it. You should also connect the PLC that you are using to the OIS so that you can test the operation of the OIS after you have finished creating the sample project: To connect your OIS to the Computer Connect a +24VDC power supply to the OIS. Connect the programming cable to the computer and OIS. Connect IBM cable to the communication port of OIS. Download Firmware i.e. driver for the PLC. The OIS unit cannot communicate with PLC till the required driver is downloaded. 3. Apply power to the OIS. 4. To connect your PLC to OIS A OIS can communicate with any PLC without any change in the OIS hardware. To communicate with a PLC, the OIS unit needs: 1. Proper Communication Driver for the PLC Each PLC has a defined protocol for communicating with any device. The communication driver is down loaded into the OIS unit along with the firmware. The communications driver varies from PLC to PLC. This driver enables the unit to talk to a specific PLC. 2. OIS - PLC communication cable A proper OIS - PLC cable is required for error free communication with any PLC. 1. 2. Page 34 3.2 Starting OISetup32 Software 3.2.1 Installing OISetup32 Software System requirements for installing OISetup32 on your PC: Windows Version Processor Disk Space Serial Mouse RAM Microsoft Windows® 2000 or higher 266 MHz Pentium® I I or higher Pentiumcompatible CPU 150 MB free memory space Microsoft® mouse or compatible pointing device At least 64 megabytes (MB) of RAM; more memory generally improves responsiveness Display resolution 800 X 600 with 24 bit true color One Serial Port for Downloading Required Display Resolution Serial Port To install OISetup32 Software: 1. Open Microsoft Windows. 2. Select Run and Pop up window appears. Type the path for installing the Setup. This will install OISetup32 Setup Software. 3. When you click on OK, Welcome window appears on the screen. Click on Next. Page 35 4. Enter your name and company name. 5. Select the destination folder where Setup will install the files. Page 36 7. Installation starts. A dialog box indicating the status of progress of installation will display. A screen is displayed to inform you when installation is completed. This procedure installs OISetup32 Software in Start Menu (in selected folder). 3.2.2 Steps for starting OISetup32 Software 1. In Windows click the Start button. 2. Select Programs. 3. Select OIS_3. 10A. 4. Select OISetup32_3.10A 5. Select New Application either from Tool station or from File Menu. 6. Select the model and product type that you would like to set by clicking on picture of the product in the list. 7. Define the Unit Settings and Network Configuration. 8. Next step is to define Tag Database and then define the screens according to your application. 3.2.3 Uninstalling OISetup32 Software 1. 2. 3. 4. In Windows click the Start button. Select Programs. Select OISetup32_3.10A. Select Uninstall OISetup32_3.10A. Following screen will display. The screen will ask you for the confirmation for uninstalling OISetup32_3. 10A. Page 37 7. When you click on Yes, it will uninstall OISetup32_3. 10A from your computer. If you want to install OISetup32_3. 10A again you have to follow the steps explained in section 3.2.1. 3.3 Setting Network Configuration Unit can communicate with any PLC without any changes in the hardware. To communicate with PLC unit needs proper communication driver. Each PLC has a defined protocol for communicating with any device. PLC driver is downloaded into unit alongwith the firmware. This driver enables the unit to talk to a specific PLC. Using this configuration screen you can set the node address (0 to 255), node name for each port. You can change default values generated by editing these two fields. Protocol selection box displays list of all supported PLCs. By clicking this selection box you can see list of Model Numbers in PLC Model selection Box. Select PLC Name from PLC selection box and PLC Model name from PLC Model selection box. PLC specific data button is activated only if selected PLC has Special PLC specific data to be set. Unit can be configured in following ways: 1. For IBM Communication 2. For Serial Printing 3. For PLC Communication Either of the ports can be configured for the ways mentioned above. Depending on the type of communication, the user may be required to define certain parameters. The following table displays the number of nodes connected on COM1, COM2 and COM3 with their node addresses, node name, node type (unit/PLC) and total number of blocks used in application. Page 38 Note: The OIS default unit address is 0 for COM1, COM2. If the default address of a PLC connected to COM1, COM2 is 0 then the OIS unit address must be changed to a nonzero number. 1. For IBM Communication These are the default communication settings. If the user wants IBM Communication, no other setting is required. In this case both communication ports can be used for download / upload purpose. Page 39 2. For Serial Printing The user can use either of the ports for serial printing. This is done by selecting Protocol as "Serial Printer". In the above example, the user has configured COM1 for serial printing. However, when this port is not being used for printing, it can be used for IBM communication. The user can change the serial printing parameters by selecting the "Comm Settings" option. Page 40 The following parameters can be modified for serial printing: Baud Rate: supported baud rates are 4800, 9600, 19.2K, 38.4K, 57.6K and 115.2K. Parity: Parity can be None, Even or Odd. Number of bits: Number of bits can be 7 or 8. Number of Columns: Number of columns can be minimum 1 to maximum 255. Terminating Character: Can be None, CR (Carriage Return), LF (Line Feed) or CR+LF. Number of characters to print: Can be from minimum 1 to maximum 256. Click Ok to set printer setting. 3. For PLC Communication Protocol - User can select desired PLC from the list of available drivers. In the example shown above, user has selected Omron Host Link at COM1. Port SettingsUser can set PLC communication parameters like Baud Rate, Parity, Data Bits and Stop Bits. Click Ok to set the parameters. Page 41 Model: Select the desired PLC model from the drop down list. In the example shown above, the user selected the "K Type" model. Address: Enter a unique PLC node address ( 0 to 32) Name: Specify a name for the node name up to 15 characters in length. Add Node: This will add the node to the network. Change Node: The user can change PLC or PLC related information. This is done by highlighting the node, changing the information and finally clicking the button `Change a Node'. PLC specific Data: This screen is used to configure PLC Specific information. This field is applicable for the following protocols only. 1. Mod bus Master 2. Aromat FP1, FP3 series PLCs. For this protocol Frame delay can be set using the screen as shown below. Page 42