6F8C1094 model 2000 Sequence Controller S2E User's Manual - Basic Hardware - Important Information No patent liability is assumed by TOSHIBA Corporation with respect to use of information, illustrations, circuits, equipment or examples of application in this publication. TOSHIBA Corporation reserves the right to make changes and improvements to this publication and/or related products at any time without notice. No obligation shall be incurred other than as noted in this publication. This publication is copyrighted and contains proprietary material. No part of this book may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means -- electrical, mechanical, photocopying, recording, or otherwise -- without obtaining prior written permission from TOSHIBA Corporation. PROSEC, TOSLINE and TOSDIC are trademarks or registered trademarks of TOSHIBA Corporation. IBM is a registered trademark of International Business Machines Corporation. Microsoft, MS-DOS, Windows and Windows NT are registered trademarks of Microsoft Corporation in the U.S.A. and other countries. Ethernet is a registered trademark of Xerox Corporation. DeviceNet is a trademark of the Open DeviceNet Vender Association, Inc. TOSHIBA CORPORATION 2005. All rights reserved © Safety Precautions This manual contains important information for the operator to operate this product safely and correctly and avoid bodily injury and property damage. Grasp the meanings of the following marks and their descriptions before reading this manual. Hazard Classifications WARNING CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in serious injury or death. Indicates a potentially hazardous situation which, if not a avoided, can result in minor or moderate injury, or property damage. It can also be used to alert against unsafe practices. Note: 1. Serious injury means loss of sight, injury, burns (high temperature, low temperature), electrical shock, fracture, or intoxication which leaves aftereffects or requires hospitalization or need to go to the hospital for a long time. 2. Injury means hurt, burn, or electrical shock which does not require hospitalization or going to the hospital for a long time. 3. Property damage means extended breakdown of assets and materials. Notation of Markings Prohibited Mandatory Caution Indicates a "may not" mark. The concrete forbiddance is indicated with a pictograph or wording. Indicate a mandatory action that you should never fail to do. The concrete content is indicated inside or near the circle with a pictograph or wording. Indicates a caution. The concrete content is indicated inside or near the triangle. Note: The description of forbiddance, mandatory, and caution marks are subject to change, depending on the labels on the main unit. 6F8C1094 i 1. Checking the Warning Labels on the Main Unit Make sure warning markings are attached on the model 2000. If any of them are missing or the wording is illegible, contact Toshiba's Service Department. [Warning Mark on the model 2000] ! (1) (2) (3) (4) This is the warning mark for dangerous location. It is attached to the equipment at positions where there is a risk of electric shock and at positions where there is a risk of damage to the equipment through incorrect wiring. Take the following precautions where this mark is found Keep hands away from terminals, especially the input terminal of the power supply while power is on, to avoid the risk of electric shock. Turn off power before installing or removing modules, terminal blocks, or wires. Applying excess power voltage to the model 2000 can cause failure or malfunction. Apply power of the specified ratings described in this manual. Turn off the power of the tool (a personal computer, etc.) before connecting the connector to the tool port. Afterwards, turn on power. Avoid short-circuiting between the tool connector pins with the cover, etc. [Safety Label] The safety label as shown on the left both in Japanese and English is attached to the power supply terminal of the model 2000. (exept the 24Vdc input power supply module) Remove the mount paper before wiring Peel off either of the Japanese and English labels from the mount paper and stick it to the model 2000 or near the power terminal where it can be readily seen. In the event the seal is damaged, contact the dealer. NOTE Marks printed at pages in this manual should always be read carefully. Be sure to read them in handling your model 2000. ii model 2000 Sequence Controller S2E User's Manual -Basic Hardware- 2. Precautions on Installation WARNING Mandatory Be sure to ground the model 2000. The protective ground terminal of the model 2000 must be connected to an external protective earth. Operation without grounding may cause accidental fire or shock. CAUTION Mandatory Avoid the following locations when installing or storaging the model 2000. · Locations where there is dust, salinity, or ion particles · Locations where there are corrosive gases (SO2, H2S) or flammable gases · Locations where vibration or shock occurs beyond the allowance · Locations where there is condensation due to sharp temperature variations · Locations where the ambient temperature exceeds the allowance range · Locations where the relative humidity exceeds the allowance range · Locations where the equipment is exposed to direct sunlight · Locations where strong electric radiation or magnetic field is generated Mandatory Install the model 2000 a place where maintenance and inspection are easy to do. Otherwise, recovery from failure may take much more time, leading to a serious accidents. Forbidden Do not cover the hole of the model 2000, and the ventilator/air inlet of the system. Otherwise, overheating, etc. can cause fire or malfunction. Mandatory Improper the installation or writing of the system can cause not only insufficient performance but also malfunction and failure of the model 2000. Installation in an unspecified derection or improper instrallation can cause fall-off, fire, interfernce, or malfunction of the model 2000. Mandatory Avoid entering wire scraps or other foreign debris into the model 2000, and related equipment. Otherwise, it can cause fire, failure or malfunction. 6F8C1094 iii 3. Precautions on Wiring WARNING Mandatory Be sure to turn off power before wiring. Otherwise, it can cause electric shock or malfunction of the model 2000. Mandatory Be sure to use crimp-style terminal with insulating sheath or insulating tape to cover the conductive parts when wiring modules so that no conductive parts are exposed. Handle the terminal cover with care so as not to fall off or get damaged. Be sure to fix the cover on the terminal block after wiring. An exposed conductive part can cause electrical shock. CAUTION Mandatory Apply power of the specified ratings described in the manual. Applying excess power voltage to the model 2000 can cause explosion or fire. Mandatory It is assumed that the users have general knowledge of industrial of electrical control systems. iv model 2000 Sequence Controller S2E User's Manual -Basic Hardware- 4. Precautions for Operation WARNING Mandatory Configure emergency stop interlocking circuit outside the model 2000. Otherwise, failure and malfunction of the model 2000 can cause human injury, machine damage or serious accidents. Mandatory Be sure to keep the terminal block covers closed during power ON. Do not touch the terminals. Otherwise, it can cause electrical shock or injury. CAUTION Forbidden The power supply modules, the CPU modules, the direct I/O modules and the expansion interface are dedicated to the model 2000. Mount them on the bases of the model 2000. Do not use them by themselves for other purposes. Otherwise, it can cause electrical shock or injury or malfunction. Mandatory When you attempt to perform program change, forced output, RUN/HALT controls, etc during operation, carefully check for safety. Improper operation or negligence in checking safety conditions can cause machine damage or serious accidents. Mandatory Mandatory Mount the modules on the base securely until they click, and fix them on the base with screws. Insufficient installation can cause failure or malfunction. Set the operating switches of the model 2000 according to this manual. Improper setting can cause failure or malfunction. 6F8C1094 v Mandatory Sample programs and circuits described in this manual are provided for explaining the operations and application of the model 2000. You should test completely before using them as a part of your application system. Mandatory Install fuses suited to the load current capacity in the external circuits for the relay output module, preventing from overload. Otherwise it can cause machine damage or accidents. Mandatory Configure the external circuit to turn on power according to the following sequence. Turn on the power of model 2000 Turn on the power for the I/O module and external load power supplies Otherwise, it can cause machine damage, malfunction or accidents. >- Forbidden Turn off power immediately if the model 2000 or related equipment emitting smoke or odor. Operation under such situation can cause fire or electrical shock. Also unauhorized repairing will cause fire or serious accidents. Do not attempt to repair. Contact Toshiba for repairing. Mandatory Battery is accessary ,not built in the CPU module from factory shipments. Before using, set the battery to the CPU module according to the procedure of this manual, 5.4Battery Replacement. No equipment battery and operation can cause malfunction and lose data and programs stored in the CPU module, resulting in machine damage or accidents, depending on the application. Mandatory It is recommended to use an external power supply that provides power for both the I/O module and the loads. If not possible, configure the external circuit so that the external power required for output modules and power to the loads are switched ON/OFF simultaneously. Also, be sure to turn off power to the loads before turning off power to the model 2000 for system safety. vi model 2000 Sequence Controller S2E User's Manual -Basic Hardware- 5. Safety Precautions on Maintenance and inspection WARNING Mandatory Turn off power when removing any units, modules, terminal blocks or wired cables after installing. Otherwise, exposed conductive parts of wire or on the rear of terminal blocks can cause electrical shock. Forbidden Do not disassemble or modify the model 2000 and related equipment in hardware nor software. Otherwise it can cause failure, malfunction, electrical shock or injury. Forbidden Be sure not to connect the opposite electrode of the battery or charge, the battery. Also, do not try to disassemble the battery or make it short-circuited or throw it into fire or use it in overheated condition. Otherwise it can cause fire or explosion. CAUTION Forbidden Be careful not to hit or fall off the model 2000 by accident. Excess shock can cause failure. Mandatory Place any modules removed from the unit on a conductive mat or conductive bag (containing a spare board, etc.) on an grounded desk. Otherwise, static electricity can damage components of the module. Mandatory Touch a grounded metal part to discharge the static electricity on your body before touching the model 2000. Otherwise, charged static electricity on your body can cause malfunction or failure. Forbidden Do not apply benzene and thinner when cleaning the model 2000. Otherwise, it can cause deformity or discoloration the panel or case of the model 2000. 6F8C1094 vii Mandatory Use soft cloth to clean the model 2000. Use water-dipped and squeezed cloth to clean it if dirty. Leaving the model 2000 dirty can cause mistaken or malfunction. 6. Safety Precautions on Replacing Components WARNING Mandatory Turn off power of the model 2000 before replacing the power fuse or warning fuse. Otherwise, it can cause electrical shock or fire. Mandatory Replace the fuse or battery with a new one specified. Otherwise, it may malfunction or cause fire. Mandatory The relays used in the relay output module have ON/OFF life mechanically. Use them within their mechanical life times is described in this manual. Replace the module if exceeded. viii model 2000 Sequence Controller S2E User's Manual -Basic Hardware- CAUTION Mandatory Replace the battery every two years. An exhausted battery can cause malfunction and lose data and programs stored in the CPU module, resulting in machine damage or accidents, depending on the application. 7. Safety Precautions in Daily Operation WARNING Mandatory Apply power of the specified ratings (voltage fluctuation range, frequency, output rating, etc.) in User's manual. Otherwise, it can cause malfunction, machine damage or fire due to overheat. Mandatory Turn off power immediately if the ambient temperature or internal temperature exceeds beyond normal ran ...