Full Overlay Panel Preparation for Models 2175, 2115 and CLR2160 IMPORTANT The full overlay door panel must not weigh more than 20 lbs. The thickness of the door panel must be 3/4". 1. Cut door panel to proper size (Figure 1). Be sure to note which model the door will be used on. 3/4" 31/32" 1/8" PIVOT PLATE RELIEF SEE FIGURE 2 Figure 2 Relief Notch for Pivot Plate 15/32" 29-3/4" Ø.177 (#16 DRILL X 11/16" DEEP) 3/8" Figure 3A Top View of Door 3. Drill hole for upper door hinge (top of panel) (Figure 3A). MODEL 2175: 23-3/4" MODEL 2115 and CLR2160: 14-3/4" Figure 1 Rear View of Wood Panel for Right Hand Hinge Shown. Use Mirror Image for Left Hand Hinges. 2. Create a relief (Figure 2) for pivot plate by cutting notch in top corner. Refer to the following figures for exact specifications. 0.177" diameter (#16 drill) x 11/16" deep 4. Drill hole for lower door hinge (Figure 3B). 5/16" diameter x 1/4" deep 3/8" 13/32" Ø 5/16" X 1/4" DEEP CHAMFER 1/32" X 45" Figure 3B Bottom View of Door NOTE: It is important to ensure that all drilled holes are drilled to the correct depth in order to avoid splits in the wood when hardware is installed. U-Line Corporation Printed in U.S.A. P/N 30113 (Rev. 3/2006) P.O. Box 245040 · Milwaukee, WI 53224-9540 Phone 414.354.0300 · Fax 414.354.7905 www.u-line.com ...