User manual UFREE SCOOTER GAS SCOOTER FS-G35

UFREE SCOOTER www.scooter-manufacturer.com USER MANUAL GASOLINE SCOOTER FS-G35 UFREE SCOOTER www.scooter-manufacturer.com Contents Safe for using (caution!!)..............................................................1-3 Technical specifications................................................................4-5 Main parts description....................................................................6 Preparation before start-up..............................................................7 Start-up............................................................................................8-9 Means of charge..............................................................................10 Operation and running...................................................................10-12 Stopping..........................................................................................12 Maintenance..................................................................................12-13 Storage..........................................................................................13 Trouble shooting.........................................................................14-15 Circuit diagram............................................................................16 Periodic inspection list................................................................17 UFREE SCOOTER www.scooter-manufacturer.com SAFE FOR USE (CAUTION!!) This mark notifies a very important item for safety. Be sure to observe the notice. ........................................PROHIBITED ITEMS.................................. * Do not allow to anyone who does not understand this instruction manual to operate the gasoline scooter. * Gasoline scooters should use mixture of the unleaded gasoline and the two cycle engine The volume ratio is 25-30:1. oil. Do not use any degraded fuel which smells sour or wrong mixture ratio. It will cause a poor start, insufficient output or damage the engine. * Do not use 4 cycle engine oil. Otherwise, it causes the plug to be degraded, the piston ring to seize or the muffler to be clogged. * Do not run the engine in a room or poody ventilated area. The exhaust gas includes odorless but hazardous carbon monoxide. * Do not put your hand or foot near any moving or rotating part of engine. * Do not store, spill or use any gasoline near a fire, stove, oven, boiler or other instruments which uses a pilot light or spark. Otherwise, it may cause an explosion. * Smoking is strictly prohibited while refilling the fuel. * While the engine is running or while it remains hot soon after stopping, do not remove the lid of the fuel tank or refill the fuel. Before or refilling the fuel, stop the engine and cool it down 2 minutes or more. 1 UFREE SCOOTER www.scooter-manufacturer.com * If any gasoline is spilt or smelled or any danger of explosion is felt, do not run the engine. * Do not stop the engine while choke lever is in the closed position. * Do not aimlessly adjust the revolution speed setting of the engine. * Do not check any spark while keeping the spark plug removed. * Do not run the engine with the muffler or air cleaner cover removed. * Do not touch any hot muffler or engine part. Otherwise, it may cause a burn. * When the engine runs, do not touch any spark plug cap or high tension cord. Otherwise, it may cause an electric shock and harm your body. * Do not force or repeat using electric start at the lack of accumulator voltage. Otherwise, the starting engine will be damaged. * Do not run any engine as a single unit. (Be sure to run with the gasoline scooter.) ALWAYS WEAR HELMET & SAFETY GEARS. ALWARYS CHECK THE BRAKE INSTRUMENTS BEFORE RIDING. DO NOT RIDE IN RAINNING, SNOWING DAY, SLIPERY SURFACE,OR UNSTABLE DUE TO GRAVEL, SAND etc. 2 UFREE SCOOTER www.scooter-manufacturer.com o DO NOT RIDE IF YOU ARE UNDER 16 YEARS OLD. o PREGNANT PERSONS SHOULD NOT USE THIS PRODUCT. o NEVER USE ALCOHL OR DRUGS BEFORE OR WHILE OPERATING. o DO NOT STOP THE SCOOER SUDDENLY. (Run slowly 3-5 minutes after start-up or before stopping.) o DO NOT RIDE IF YOU WEIGHT OVER 250lbs o ALWAYS USE NEW GASOLINE. (If any oil, gasoline is used, some sticky material may stick to inside the carburetor, causing the engine to run poorly.) o BEFORE STARTING THE ENGINE, MAKE SURE THAT NO PERSON OR FUELFILLED TANK IS PRESENT WITHIN A RADIUS OF 15m. o This scooter does not confirm to federal motor vehicle safety standards and is not intended for operation on pedestrian, street, highway and freeway. Please check with your local Deploy of Motor Vehicles for regulation in your country. 3 UFREE SCOOTER www.scooter-manufacturer.com TECHNICAL SPECIFICATION 1. ENGINE TYPE: 43CC/SINGLE-CYLINDER/AIR-COOLED/2-STROKE OEM FROM MITSUBISHI CHINA. 2. FUEL: UNLEADED GASOLINE+ 2 CYCLE ENGINE OIL (JASO FC Class) Volume of Ratio: 25----30:1 3. ALUMINUM DECK/HEAD LIGHT, BACK LIGHT & HORN, 2 SIDE MIRRORS/TRUNK 4. FIRE MODE: CDI 5. START-UP: MANUAL (With Recoil Starter Grip)/ELECTRICAL STARTUP 6. BRAKE: REAR DRUM BRAKE / CHAIN DRIVE 7. TIRE: 9 inch pneumatic tire 8. MAX SPEED: 35km/h 9. MAXIMUM LOAD: 300LBS 10. NET WEIGHT: 57lbs 11. CARTON SIZE: 117 x 40 x 41 cm 12. SHAFT DISTANCE: 1040+10(mm) 13. MAX CAPACITY/ROTATION SPEED: 0.9/6500(kw/r/min) 14. FUEL CONSUMPTION610(g/kw. h) 15. BATTERY: DC 12V/5AH 4 UFREE SCOOTER www.scooter-manufacturer.com 16. FUEL CAPACITY: 1.5L 17.ENGINE PARAMETER: (1). IDLING CURRENT 8A (2). ANTICLOCKWISE CURRENT 160A (3). ANTICLOCKWISE TORQUE (NM) 8 (4). MAXIMUM ROTATION SPEED (r/min): 10000 (5). CHARGING VOLTAGE (V): 14.8 ±0.2 (6). CHARGING CURRENT 3A (7). ROTATION SPEED OF INITIAL CHARGE (r/min): 5500 5 UFREE SCOOTER www.scooter-manufacturer.com Main parts description (see graph 1) Starting switch Accelerator handle Plastic handle Brake bar Gasoline tank Charge plug Rear wheel Muffler Gasoline engine Recoil Starter Grip Plastic foot plate Kickstand Front wheel 6 UFREE SCOOTER www.scooter-manufacturer.com Preparation before start-up 1. Inspect electric equipment. Check key switch, headlight, horn, starting circuit. 2. Refuel Use the mixture of the gasoline and the two-stroke engine oil. The volume ratio is 25-30:1. (see graph 2) Use a clean and special fuel glass and grasp cap to shake in more than 30 seconds. Don't use mixture oil in more than 1 month. 1: FC two-stroke engine oil 25:90#Gasoline (graph 2) 3. Check and clean the air filter The air filter must be often cleaned, or the polluted air filter will lower the output power of the engine. If the air filter is blocked by dust, use gasoline to clean the air filter, then dip in the oil, wring oil out and put the air filter back. ( see graph 3) the core (graph 3) 7 UFREE SCOOTER www.scooter-manufacturer.com Start-up 1. Manual start (1). Turn out the gasoline switch until the gasoline flows out of the clear plastic pipe. (see graph 4) manual oil pump (graph 4) (2). Close the chock totally (see graph 5). If the engine is heated, the chock must be totally opened close the choke door open (graph 5) 8 UFREE SCOOTER www.scooter-manufacturer.com (3). Open the throttle half. (4). Draw the starter several times slowly, and then draw quickly. Note: If the excessive gasoline causes the start difficulty, take down the ignition plug and the input pipe, open the chock and the throttle totally, draw the starter several times, then install the input pipe and start the engine. After the star-up, open the chock totally. 2. Electrical start (1). Turn on the gasoline switch; Close the chock totally; Open the throttle half. (2). Pull down the start switch (The start of the motor should work in a short time, pulling down the start switch should less than 5 seconds and forbid to pull down the start switch for a long time). Note: 1. Forbid to pull down the start switch by the act of "spot start", the "spot start"s-hould finish in a short time. The starting motor can't work. 2. The running sound of the gasoline engines can help you analyze whether the shortage or not at the moment of pulling down the start switch (about 2-5s), if the voltage is enough, the running sound is in order and clear; if not, the running part can't work normally. 3. Pulling down the start switch at first (about 2-5s), you will hear the clear and orderly sound. If the start fails, use the electric start after 5 seconds. If the start fails for 3 times, you should check the motor. Forbid to use electric start often. 9 UFREE SCOOTER www.scooter-manufacturer.com Means of charge 1. Electric motor (1). When the motor's speed is higher than 5000r/min, the starting motor will charge the battery until the battery voltage arrives more than rated amount. (2). At normal using state, the electric current of the starting motor is less than 3A. (3). The battery will be in short of electric if we don't use it for a long time. When the battery is in short of electric, we should charge it up by starting motor after handle-start motor or charging up the battery by charger. Note: Be sure enough charging time when the electric start is often used. 2. Manual recoiling engine. Open key switch, headlight, and horn. But engine is not working. Please charge battery by special charger. (Charge plug is on the right of scooter.) Operation and running 1. After the engine starts, running 3-5 minutes at a low speed. 2. Run as per actual situation when engine is enough heated. Press throttle handle tightly. Scooter will run more quickly. Release throttle handle, scooter slides like bicycle. Please release throttle handle and grasp shake handle if you want to stop. Don't throttle before you do is not on the scooter. 3. How to use brake handle Brake instrument is used to brake quickly. Excessive brake causes damaging re- 10 UFREE SCOOTER www.scooter-manufacturer.com are wheel. Please release throttle when brake. Leave enough time to take off. Put down your feet when speed is very slow. Please brake at first if stop totally because of turning or blockage. 4. Turning Avoid big angle turning which causes inclining seriously to some direction. Circulate more path as soon as possible at a slow speed when turning. Don't turn abruptly or at a high speed, otherwise it in addition, please brake before turning. If b-rake when turning, it causes losing control due to skidding tires. Release shake handle when turning half. 5. Run in even fields Stand up or sit down to ride. Don't run on surfaces, which are slick or unstable due to loose gravel, sand etc. Improve alert in these fields. Operate scooter in eve-n field, but don't ride at a high speed. Don't run in uneven, broken or blockage. Inspection distance is determined by speed. But please remember that you avoid it in less time when approach blockage. Watch your running direction. Keep a natural tend between your body and scooter. Pay attention to avoiding uneven pits an-d broken gravel, sand and other blockade on surfaces. You had better run around blockage or take off to walk around it. Improve alert running. Control scooter at times as a safe, civilized driver. 6. Parking There is a kickstand in every scooter. Use the kickstand to park your scooter 11 UFREE SCOOTER www.scooter-manufacturer.com in slant angle. Be careful that scooter is stolen when parking and avoid damaging scooter and other accessories by accident. 7. Transportation Fold scooter's handle to transport. Push scooter on foot or close engine to runs a non maneuverable scooter. Allow scooter to slip freely. Note: (1). Don't accelerate abruptly due to bad lubrication of the engine at the beginning of start-up. (2). Avoid the speedy idle motion and over speed motion. If the throttle is totally opened, the engine will run over speed, which not only shortens the service life of the engine but also causes more problems in the engine. Stopping Stop throttle handle or pull down the switch in emergency. But in normal Status, please operate as follows: 1.Reduce the gasoline engine to a lowest speed and run 3-5 minutes. 2.Pull down the stop switch and stop the engine. Maintenance 1. Daily check (1). Check all screws and nuts and see if they are loosened. (2). Check fuel leakage or air leakage. (3). Check whether electric equipment is working. 12 UFREE SCOOTER www.scooter-manufacturer.com 2.Check after running 20 hours (1) Clean the air filter. (2). Clean the fuel strainer. 3.Check after running 50 hours (1). Refasten the nuts of the cylinder. (2). Clean the accumulated carbon both in the combustion chamber and in the exhaust of the cylinder. (3). Clean the accumulated carbon in spark plug; adjust the clearance to 0.5-0.7mm. (see graph6) 0.5--0.7 (graph 6) Storage If the scooter isn't used for a long time, it must be maintained as follows: 1.Remove the fuel in the tank and in the carburetor, close the chock totally, draw the starter 3-5 times. 2.Take down the spark plug, add certain engine oil from the spark plug hole into the cylinder, and draw the starter 2-3 times to move the piston to the top de ad center, then install the spark plug. 3.Use the soft cloth with engine oil to clean the surface of the engine, smear wax on the frame and put the engine to the dry and windy place for the next use. 13 UFREE SCOOTER www.scooter-manufacturer.com Trouble shooting 1. Fail to start (1). Gasoline mixed with water. Please replace it. (2).The spark plug has accumulated carbon or has been broken through. (3). Poor contact of the high-voltage wire with the spark plug. 2. The engine can start, but can't run speedily. (1).The choke is open totally or not. (2).The ratio of the engine oil and the gasoline is normal or not. (3). Maybe there is water in the gasoline. 3. The gasoline engine can run, but has not enough power. (1). Maybe the air filter is blocked by dust. (2). Maybe the cylinder exhaust and the muffler are blocked by the accumulated carbon. (3).The piston, the piston rings and cylinder have been badly worn out. (4). Maybe the fuel strainer is blocked by dust. (5).The body or the top of the shaft has oil leakage and air leakage. 4. The gasoline engine stops suddenly when running. (1). Run out of the gasoline. (2).The high-voltage wire drops. (3).The spark plug has accumulated carbon or has been broken through. (4).The fuel strainer is blocked by dust. 14 UFREE SCOOTER www.scooter-manufacturer.com (5). Maybe there is water in the gasoline. (6).The air hole of the tank lid is blocked by dust. 5. No charging the battery or charging not be well. (1).The charger is sparked over. (2).The battery is destroyed. (3).The starting motor is damaged. 6. Can't stop engine. (1).The stopping wire of switch is open circuit. (2).The start switch is short circuit; the electro motor is in the electrifying state all long. 15 UFREE SCOOTER www.scooter-manufacturer.com Circuit diagram 1 Circuit diagram of electrical start-up 16 UFREE SCOOTER www.scooter-manufacturer.com Periodic inspection list Interval Item Check bolts and nuts, and retighten as necessary. Check for fuel leak. Check and clean air cleaner. Clean the cooling air intake port, cooling fins, muffler and surroundings. Check and clean spark plug. Check and clean fuel filter. Clean muffler and cylinder of carbon. Clean spark arrester. Replace spark plug. Replace the fuel pipe. Before daily o o o o Every 50hours Every 100hours Every two o o o o O o 17