User manual UFREE SCOOTER MINI ATV AT-G02

UFREE SPORTS VEHICLE www.scooter-manufacturer.com USER MANUAL MINI ATV AT-G02 UFREE SPORTS VEHICLE www.scooter-manufacturer.com C O N T E N T S Important safety information 1 Foreword 2 Safety information 3 Introduction 4,5,6,7 Safety advice and safety warnings 6, 9, 10, 11 Teaching techniques 12 Warranty 13 Owner's obligations and vehicle colour Mini ATV AT-G02 Model information Mini ATV AT-G02 14 Specifications 15 V.I.N. number, E.I.N. number, key switch and rear view 16 Spark plug and air filter 17, l8, 19 Connection of electric hardness 20 LH, RH switch control units, Speed governor and engine cut out 21 Brake and sprocket 22 Fuel switch, shock absorber and tire 23 Battery 24 Engine and engine oil 25 Carburetor Additional information Mini ATV AT-G02 26 Warning labels 27 Periodic service/lubrication 28 Pre-delivery service check list 29 Warranty registration 30 Service record 31, 32 Record master cards UFREE SPORTS VEHICLE www.scooter-manufacturer.com CONGRATULATIONS on purchasing one of the best all round children's and adult's ATV/quad bikes in the world. Besides being one of the most powerful, it has loads of unique features, to make the Mini ATV one of the easiest to ride and most exciting kids quads ever. 1. The engine is a little four stroke for reliability, ease of starting and easy maintenance. 2. The Mini ATV has a little light and music horn (buyer's option) to delight the kids. 3. The quad has its own safety keys -just like Dads(also a safety feature - they can be locked away). 4. The Mini ATV has a self-starter so any little kid will be able to start it alone. 5. One brake stops the little quad - so there is no confusion for little tots. 6. A governor on the handle bar can be set to only allow the Meerkat to travel very slowly for beginners. 7. A cut out switch is located behind the quad and if a cord is attached to this, a parent can walk behind the little rider and by pulling on the cord, the quad will cut out and stop. This safety device will help you ensure the child's safety. 8. Its uniquely small size and light weight make it easy for a child to handle and easy to load into the family car. 9. Bouncy tyres, rear suspension and various gear options with a strong engine will ensure this little bike can go anywhere. 10.The Mini ATV's low cost, sturdy design and aggressive looks, makes it an instant hit with kids. The automatic and semi automatic gear options on the same bike, ensure that the Mini ATV will always excite, as the child goes from beginner to expert, from tiny tot to a confident child over the years. 11. Mini ATV are brightly coloured for easy visibility. 1 UFREE SPORTS VEHICLE www.scooter-manufacturer.com SAFETY INFORMATION Safety is extremely important when allowing very young children to ride. Children have different levels of skills and co-ordin at the same age, so only a parent can understand their child's capabilities. If a parent decides to allow their child to ride a motorized vehicle, it is essential that they realize that the child's safety rests entirely in their hands. The child must NEVER be unsupervised. The quads power and speed must be set to match the capabilities of the child at all times. The parent is the only person responsible for the safety of the child and by allowing the child to ride a quad, the parent accepts that this is his sole responsibility and risk. The governor on the quad should be set to allow the child to only travel at a walking pace while learning. The area that the child is allowed to ride in must be free of obstacles that could be a danger to the child and free of people and animals that could be injured. As the child's capabilities increase, the speed can be gently increased, always only to a safe level. The Mini ATV is a unique vehicle as the gear box can also be locked into 1st gear for beginners, driving like an automatic. When the child has more experience, the gearbox can then be locked into second gear by placing the gear lever back on and moving it into second gear and then removing the gear lever again. The quad will still go like an automatic. For older and more experienced kids, the gear lever can now be left on and the quad now has four semi--automatic gears. This unique design can now take the child from beginner to expert, when they graduate to the next size quad. Please read and apply all the safety information in this booklet and on the quad. This quad is designed for off road use only. 2 UFREE SPORTS VEHICLE www.scooter-manufacturer.com INTRODUCTION Thank you for buying a Mini ATV product. Mini ATV specialized in making transport and fun affordable to everybody. We are continuously improving our quality, designs and product range, to satisfy customer demands. With over fifty different models of scooters, quads, off road and on road motorcycles, pavement scoots and children bikes. Mini ATV act becoming the fashionable choice worldwide Many new products in the development stage ensure that Mini ATV is continually expanding, and it is our sincere desire to make fun affordable to people world wide. We trust that your purchase will provide you with many hours of PLEASURE. Particularly important information is distinguished in this manual by the following notations: ATTENTION: The Safety Alert Symbol means: ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED! WARNING: Failure to follow WARNING instructions could result in severe injury or death to the vehicle operator, a bystander or a person inspecting or repairing the vehicle. CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to the vehicle. NOTE: A NOTE provides key information to make procedures easier or clearer. · Failure to follow the warnings in this manual can result in serious injury or death. · "Warning" -Safety First - Important notice. Mini ATV motorcycles are designed for work and fun and not for high-speed competition use. There will always be new ways of having accidents, but Mini ATV sincere desire is for you to have fun safely. Remember inexperience is the biggest contributing factor in accidents. Read this manual carefully, obey the instructions, warnings and cautions and always use common sense. Remember loss of control can lead to serious injury or death. Children, young adults and inexperienced riders, must have proper instruction and be fully supervised, until fully 3 UFREE SPORTS VEHICLE www.scooter-manufacturer.com Competent to ride an ATV (Quad).Make sure all instructions are understood. Remember you are responsible for your own safety and the safety of those in your care Mini ATV cannot be held liable for accidents no matter what the cause. You are responsible for checking your vehicle thoroughly for faults, and for riding in a safe manner. With any motor vehicle operation, there is an element of risk. By choosing to ride this vehicle, you have accepted this risk Mini ATV is not responsible for negligence, speeding, component failure, inexperience and other unforeseen circumstances that can cause injury or death. Remember safety first! To assist you with safety, here is some advice you need to be aware of. Only you can protect yourself. Safety is your responsibility, for yourself and minors in your care. 1. Pay attention and obey the warning labels on the vehicle,(if they become faded or are removed, replace them immediately). 2. Take instruction and make certain you are fully aware of, and able to operate, the controls of the vehicle. 3. Ride under the instruction or a competent teacher, until you are an experienced rider. 4. These vehicles are designed and manufactured for off road use only. It is illegal and unsafe to use this machine on any public street, road, or highway, tarred, dirt, paved, or cement. 5. Please check your local riding laws and regulations before operating this machine. 6. Please check local environmental laws and respect them. Mini ATV would like to keep our environment clean, safe, and beautiful for all to enjoy as we are sure you do. 7. Riding an ATV is a serious matter; it can be hazardous to operate. A collision or rollover can occur quickly, with often serious consequences, even routine manoeuvres, like turning, riding over obstacles and on sloping ground, or across water, mud, or loose surfaces, the quad handles differently to other vehicles. 4 UFREE SPORTS VEHICLE www.scooter-manufacturer.com 8. Never carry passengers, as this alters the handling characteristics dangerously. 9. Never operate the ATV on paved, tarred, or cement surfaces. 10.Never exceed the recommended load capacity. Cargo should be properly distributed and securely attached. If carrying a load, allow greater distances for braking and reduce your speed, especially if pulling a small trailer. Overloading, or improper loading, can cause mechanical failure, loss of control and unnecessary danger. 11.Always keep both hands and both feet securely on the ATV. 12.Never fit unauthorized accessories to the ATV. 13.Never attempt stunts, jumps, wheelies, or other tricks. 14.Never ride faster than your skill, or conditions permit. 15.Never ride when tired, or after consuming alcohol, drugs, or with a dangerous medical condition. 16.Inspect your ATV each time you use it, to make sure there are no mechanical faults, faulty tyres, brakes, or controls. It must be in safe operating condition, with sufficient oil, petrol, brake fluid and tyre pressure. 17.Always follow inspection and maintenance procedures as recommended. 18.Never use your ATV in flowing water, or water deeper than 5 inches. 19 .Always use the recommended tyres and pressures to lessen the risk of tyre failure. 20 .Always turn the engine off when refueling. 21 .Don't run the engine in an enclosed area as this can be fatal. 22 .Always wear an approved helmet that fits snugly, eye protection, gloves, long sleeve jacket and long pants. 23. Engine oil from a recently run motor can be very hot. When draining, for an oil change, be careful. 24 .When changing a fuse, fit the correct one, as an incorrect fuse can cause a fire. 25.When checking battery fluid, remember a spark could cause the battery to explode. Switch off engine and power and avoid sparks. 26.Never put your feet on the ground when vehicle is in motion, or moving off. 5 UFREE SPORTS VEHICLE www.scooter-manufacturer.com 27. It is your responsibility to make sure that the ATV is properly and safely ridded and maintained. 28. People should not operate an ATV beyond their physical, or mental limitation, or capabilities. 29. Keep the owner's manual in a safe place of the vehicle, or under the seat at all times. 30. Only use an ATV on level, open ground, away from people, while learning. 31. Obey government laws at all times. 32. Contact your agent for anything that you do not understand, or need advice on. 33. If you allow untrained people to use the ATV, you endanger his/her life, and the lives of others. 34. Check that the ATV (throttle) accelerator and cables are free and working. A jammed throttle can cause an expensive or injurious accident. 35. Mini ATV cannot be held responsible for your lack of knowledge. If you don't know, ask your dealer, you ride at your own risk. 36. ATV's with 50cc engines, or less, may not be driven under 16 years of age in some countries. 37. Riders under 16 should only ride with adult supervision, after training. 38. All riders should take a safety course of instruction. 39. Never use gasoline (petrol) to clean your ATV. 40. A slight spark could cause a fatal explosion. Keep a fire extinguisher handy when working. 41. Excessive free play on a chain drive, can cause chain breakage, which could cause a serious accident. 42." Grabbing" shuddering, or lack of braking ability, could mean there is a serious problem with the brakes. This must be remedied before riding, to prevent a possibly serious accident. 6 UFREE SPORTS VEHICLE www.scooter-manufacturer.com 43.Tile high tension wire from tile C.D.I. unit to tile spark plug generates extremely high voltage and can cause a serious or fatal shock if touched with the power on. 44.Don't touch any part of the engine, exhaust, or silencer until it has cooled down. 45.Don't siphon toxic liquids like fuel, or brake fluid by mouth, or allow them to remain on your skin. 46.Wipe up any oil, or grease that could cause you to slip, or lose the controls on the ATV. 47.Don't allow animals, or children around an unattended ATV. 48.Keep loose clothing and long hair well out of the way of moving parts, 49.Remember, many people have lost fingers and limbs that have got pulled into moving parts, especially chains. Do not work on the ATV with engine running. 50.If, in spite of all these precautions being followed, you are unfortunate enough to injure yourself, please seek medical attention immediately. * This safety list was complied by Mini ATV with the intention of creating awareness, WHEN SAFETY COMES FIRST......... A. T. V.RIDING IS FUN-FUN-FUN 7 UFREE SPORTS VEHICLE www.scooter-manufacturer.com TEACHING TECHNIQUES * This advice is for children on smaller ATVs, but applies equally to beginners of all ages. * Instructing the rider. * Important advice to parents, teachers, or instructors. Your pupils' safety depends on your commitment to take the time necessary to fully educate him/her on the proper operation of the ATV. Remember that proper instruction before your pupil begins to ride is just as important as proper instruction and supervision during riding. Please go through this manual with your pupil page by page, fully explain all of the instruction, requirements and warnings it contains. Be sure to put as much emphasis on safety precautions as on proper operational techniques. Question your pupil as you go through the manual to make certain he/she understands what you are saying. Following is a step by step guide to help make your pupil's first use of the ATV is a safe and enjoyable experience. Before you begin to use this guide, however, be sure you have reviewed the vehicle features and riding techniques described in earlier parts of this manual. Mini ATV strongly urges that you use this guide to teach each pupil that you let ride the ATV. Be sure to take breaks as the pupil being instructed gets tired, or his/her attention begins to wander. Full attention at all times is needed to safely operate any motorized vehicle, including the ATV. STEP 1-PROPER CLOTHING AND PROTECTIVE GEAR The first step to safe riding is proper protection of the rider. Your pupil should always wear a helmet, eye protection, gloves, long pants, a long sleeved shirt or jacket, and boots. Make sure your pupil is not wearing any loose fitting clothes. Loose belts, scarves, etc, can get caught in moving parts and cause personal injury. Even in hot weather, make sure pupil wears ling pants and a long sleeved shirt. These not only protect against abrasive injuries, but also help to reduce fatigue which comes from loss of body heat due to the wind. 8 UFREE SPORTS VEHICLE www.scooter-manufacturer.com STEP 2-FAMILIARIZATION WITH THE VEHICLE your pupil should become completely familiar with the names and functions of all controls. Demonstrate operation of the controls if necessary. Ask the pupil to do such things as "Apply the brakes, Turn off the engine.....,etc". Practice this exercise until the pupil can operate all of the controls without hesitation and without looking at the controls. Go over the "INSPECTION BEFORE RIDING "with your pupil until he/she knows all the items that should be checked. Give specific examples of things to look for. STEP 3-STARTING OFF AND STOPPING To help your pupil develop confidence, he/she should PRACTICE FIRST WITH THE ENGINE OFF, as follows: 1. Have your pupil sit on the ATV. 2.Instruct your pupil to keep his/her eyes straight ahead slowly push the vehicle from behind, This will allow your pupil to get the feel of riding a moving vehicle. 3.As you push the ATV instruct your pupil to steer straight ahead and perform operations such as stopping the vehicle and turning off the engine switch while moving. Watch your pupil closely to make sure he/she is operating the controls correctly and without looking at the controls. 4.As you approach the end of the practice area, tell the rider to stop the vehicle. You should drag the rear end of the ATV around, so you can push it straight ahead in the opposite direction. 5.Practice with the engine off until your pupil gets the feel of using the brakes and can stop the vehicle and turn off the engine switch without looking at the controls, and without hesitation. 9 UFREE SPORTS VEHICLE www.scooter-manufacturer.com STEP 4-ADJUST THE SPEED LIMITER TO SLOW NOW. Next; Start the ATV's engine and have your pupil practice starting off, riding in a straight line, and stopping, with the vehicle under power. Walk along side of the ATV and hold the engine cut out switch cord, or have the pupil ride back and forth between you and another supervisor. Make sure your pupil. 1. Opens the throttle gently when starting off. 2. Releases the throttle and applies the brakes in sequence when stopping. 3. Becomes aware of the distance it takes the vehicle to stop when the engine switch is turned off while the vehicle is moving. As you approach the end of the practice area, you should again tell the rider to stop the vehicle, and get off, so you can turn if/around for him/her. Practice this exercise until your pupil can start off, accelerate, cruise and stop correctly and with confidence. STEPS-TURNING After your pupil has learned to ride the ATV in a straight line and can stop it when he/she wants to, you should teach the pupil now to turn the vehicle. Explain the proper body movements for turning, and let your pupil PRACTICE FIRST WITH THE ENGINE OFF, as you push the vehicle from behind. When turning, watch to make sure your pupil: 1. Shifts his/her weight slightly forward and supports his/her weight on the outer footrest. 2. Leans his/her tipper body into direction of turn, pressing down with their opposite leg. When the rider is able to properly turn the ATV in both directions with the engine off, he/she should practice turning with the vehicle under power. Again, make sure that the throttle limiter is adjusted to provide a low maximum speed capability. Watch closely to make sure the rider is using the proper technique. The rider should practice turning until he/she can do it correctly and with confidence. 10 UFREE SPORTS VEHICLE www.scooter-manufacturer.com STEP 6- PUTTING IT ALL TOGETHER When your pupil has mastered the basic riding manoeuvres in the previous steps, he/she should practice them all together. Instruct the rider to perform various manoeuvres such as turning right, turning left, stopping...., etc. Mix up the order of these manoeuvres so the pupil will not knowwhat he/she will be asked to do next. Practice this exercise until you are confident the rider has mastered all the basic manoeuvres. The above step will help the first time rider learn the most basic riding techniques. To become a skilled rider, your pupil will need a great deal of practice and instruction after these steps have been completed. After all the riding techniques have been mastered, you can adjust the throttle limiter, to provide higher speed capabilities, according to the riders skill and experience. 11 UFREE SPORTS VEHICLE www.scooter-manufacturer.com WARRANTY The benefits conferred by this warranty are in addition to the rights and remedies the owner has under state and territory laws, and trade practices acts at the time of sale. WARRANTYPERIOD Mini ATV AT-G02 is covered by this warranty for 3 months, and 6 months for engine only. Vehicles being raced or hired out are excluded from this warranty. The authorized dealer, selling this new C warrants that this vehicle shall be free from material defects under normal use and maintenance during the warranty period. If the vehicle is returned to the selling dealer within the warranty period and if Mini ATV decides that the part/s are defective, the dealer will repair, or replace the part/s at no cost to the customer. THIS WARRANTY DOES NOT COVER: A.Normal wear and deteriorations. B.Normal maintenance. C.Repairs caused by negligence, misuse, accidents, unsuitable attachments, over loading, or straining, neglect, poor maintenance or repairs, abnormal use, or abuse. D. A vehicle that has not been operated in a reasonable and prudent manner. E. This does not affect the owner's statutory right. THIS WARRANTY IS INVALIDATED If: A.The vehicle is repaired, serviced, dismantled, adjusted, or modified by any person, other than a Mini ATV authorized dealer. B.The vehicle is not operated and maintained as recommended in the owner's manual. C.The driver's weight is over 40kg. For the Mini ATV. D. Gears broken caused by shifting tile gear without releasing tile Acc. lever. E. The owner does not perform his owner's obligations, which are on the next page. 12 UFREE SPORTS VEHICLE www.scooter-manufacturer.com OWNER'S OBLIGATIONS A.The running in (brake in) procedure must be followed carefully as described in the handbook. B.All work on the vehicle must be performed by a Mini ATV authorized dealer. C.The owner must take the vehicle to an authorized Mini ATV dealer for periodic maintenance, as in the maintenance chart provided. This work is for the owners' expense. It is recommended that after the warranty expires, work on the vehicle and maintenance is still done by an authorized dealer to prolong the vehicle's life. Maintenance must be recorded in the service record section of this book. This will also assist in obtaining a higher price for the vehicle if it is re-sold. D. Do not operate the vehicle if an apparent defect poses danger, affects reliability, or causes further damage. E. Inform your dealer when a problem occurs and take it for inspection within ten days. F.Any others owner's instructions described in the owner's manual must also be complied with. Colour available: YL. GR. RD. BL. 13 UFREE SPORTS VEHICLE www.scooter-manufacturer.com Mini ATV BC-04, 48cc, 4 stroke, semi-auto engine Vehicle Dimension: Overall length: Overall height: Seat height: Wheel base: Approx. gross weight (with oil and full petrol): Petrol tank capacity: Engine Specification: Type: Cylinder: Cooling: Transmission: Max power (Kw/rpm): Max torque (Nm/rpm): Top speed (Km/hr): Starting: Lubrication: 1120 mm 730 mm 560 mm 695 mm 71kg 3.4 L 48cc, 4 stroke Single Cylinder Air Cooled Fully Auto Clutch & 4 Speeds Semi Auto (3.1Hp)2.3Kw/8500rpm approx. 3.0Nm/5000rpm approx. 30km/hr approx. 12v, C.D.I., Electric Start Wet sump 14 UFREE SPORTS VEHICLE www.scooter-manufacturer.com Note: The V.I.N. number is used to identify your ATV. Both of the V.I.N. and E.I.N. numbers are needed for ordering spares from the dealer. (1)E.I.N.: Engine Identification Number. (2)V.I.N.: Vehicle Identification Number. Engine number (E.I.N.) Vehicle number (V.I.N.) Key switch l. Off 2. On 3. Headlight Rear view 1. Muffler 2. Disc brake 3. Rear sprocket 15 UFREE SPORTS VEHICLE www.scooter-manufacturer.com SPARKPLUG: Part number of Spark plug: D8EA (Interchangeable with NGK C7HSA) Spark plug gap: 0.6-0.7mm (0.024-0.028in). When installing the spark plug, always clean the gasket surface. Wipe off any grime from the threads and tighten to the specified torque, Caution: Do not over tighten tile spark plug. AIR FILTER: Do not twist the filter element when squeezing it. Never operate the engine with the air filter element removed. The engine can be totally ruined very quickly with dirt particles. TACHOMETER: A tachometer must be used for this procedure. 1.Start the engine and warn it up for a few minutes at approximately 1,000 to 2,000r/min. occasionally rev the engine to 4,000 to 5,000r/min. The engine is warm when it quickly responds to the throttle. 2.Connect the tachometer and set the idle to the specified idling speed by adjusting the throttle stop screw. Turn the screw into increase engine speed, and out to decrease engine speed. IDLING AND THROTTLE ADJUSTING: Specified idle speed: 1,450 rpm/+ 100 Adjust the engine idling speed before adjusting the throttle lever free play. 1. Loosen the locknut. 2. Turn the adjusting bolt until the throttle lever free play is 3 ~ 5 mm (0.12~020 in). 3.Tighten the lock nut. 16 UFREE SPORTS VEHICLE www.scooter-manufacturer.com CONNECTION OF ELEC. HARDNESS See photo C50HD001; there are 3 parts; Front, Middle, Rear. There are A, B, C, X, Y, S different terminals (plug) in Front. There are E, H, S different terminals (plug) in Middle. Please see the photos of each type of plug. *Connection: 1. Ignition Switch-------------- A. (See photos Ignition Switch) 2. Switch unit assy(LH) -------- X, Y. (See photo left Switch Assy) 3. C.D.I---------------------------- C. (See photo C.D.I.) 4. Regulator---------------------- B. (See photo Regulator) 5. Ignition Coil--------------------S. (Green, Yellow + Black) 6. Relay------------------------------ E (Black, Red + Yellow), H. 7. Brake Light Switch------------- S (Green, White + Black). C50HD001 * The following plugs nothing fitted for this model. S (Green, Blue) S (Green, Yellow, White, Red + Black, Blue + White) To be continue------ Front view Middle view Rear view Different terminals 17 UFREE SPORTS VEHICLE www.scooter-manufacturer.com Front There arc A, B, C, X, Y, S different terminals (plug) in Front. Please see the photos of each of plug. Ignition Switch: A C.D.I.: C Left Switch Assy: X, Y Regulator: B 18