Installation Guide CO1175 -- Ice Maker/Refrigerator www.U-LineService.com Phone (414) 354-0300 · FAX (414) 354-7905 Service & Parts Tech Lines Phone (800) 779-2547 · FAX (414) 354-5696 OnlineService@U-Line.com ©2006 U-Line Corporation 11/2006 CO1175 -- Ice Maker/Refrigerator Contents Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cut-Out Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door Swing/Clearances Information . . . . . . . . . . . . . . Reversing the Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other Site Requirements . . . . . . . . . . . . . . . . . . . . . . . . Side-By-Side Installation Instructions . . . . . . . . . . . . . . Custom 1/4'' Thick Door Panel Insert . . . . . . . . . . . . . . Checking Door Alignment . . . . . . . . . . . . . . . . . . . . . . Adjusting Door Alignment . . . . . . . . . . . . . . . . . . . . . . Water Supply Connection . . . . . . . . . . . . . . . . . . . . . . . Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . Leveling Information . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation of the CO75A . . . . . . . . . . . . . . . . . . . . . . . Grille Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass Shelf Installation . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Troubleshooting . . . . . . . . . . . . . . . . . . . . . Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start-Up Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 5 5 6 6 7 8 9 9 9 10 11 11 11 11 12 12 12 13 13 1 Follow Safety Precautions IMPORTANT PLEASE READ all instructions completely before attempting to install or operate the unit. · This unit requires connection to the water supply. Improper hook-up can result in substantial property damage! If you are unsure of your ability to safely connect the water supply to the unit, consult a licensed plumber for assistance. · This unit requires connection to a grounded (threeprong), polarized receptacle that has been placed by a qualified electrician in accordance with applicable electrical codes. Safety Alert Definitions Safety items throughout this guide are labeled with a Danger, Warning or Caution based on the risk type: DANGER Danger means that failure to follow this safety statement will result in severe personal injury or death. WARNING Warning means that failure to follow this safety statement could result in serious personal injury, or death. CAUTION Caution means that failure to follow this safety statement may result in minor or moderate personal injury, property or equipment damage. www.U-LineService.com 2 11/2006 CO1175 -- Ice Maker/Refrigerator General Precautions Use this appliance for its intended purpose only and follow these general precautions along with those listed throughout this guide: 2 Inspect and Plan You have received a carton containing your CO1175 Ice Maker/Refrigerator with a package inside containing a User Manual, a Product Registration Card and water connection parts. Complete and mail the Product Registration Card or register online at www.U-LineService.com. Once your unit is installed, keep the User Manual and this Installation Guide in a safe place for future reference. CO1175 units are available in Black or Stainless. Black units have a vinyl-clad cabinet with matching door. Stainless models have a stainless steel door, and a black cabinet. All Black CO1175 unit doors have a slightly contoured handle across the top and are reversible. These doors have recessed front panels that will accept a custom 1/4 inch thick door panel. Stainless unit doors are covered with a protective coating and have beed ordered left-or right-hand hinged. The Stainless doors are not reversable and do not accept custom panels. All CO1175 units have tempered glass shelves. Please carefully follow the directions that apply to your unit and your intended design. WARNING SHOCK HAZARD -- Electrical Grounding Required. · Keep the unit unplugged throughout installation except during testing. · Never remove the round grounding prong from the plug and never use a two-prong grounding adapter. · Never use an extension cord to connect power to the unit. · Always keep your working area dry. CAUTION · Use care when moving and handling the unit. Use gloves to prevent personal injury from sharp edges. · Do not lift the unit by the door or door handle. · Do not install the unit behind closed doors or in any way that would obstruct airflow to the front grille, which may cause the unit to malfunction. Tools/Materials Required · Screwdrivers -- slotted and Phillips head · 1/4-inch OD copper tubing and shutoff valve for water supply line · 1/4-inch thick door panel material and cutting tools Inspection Unwrap and inspect the unit on a flat, level surface capable of supporting its entire weight. 11/2006 3 www.U-LineService.com CO1175 -- Ice Maker/Refrigerator Exterior Cleaning (As Required) Black Models: · Black surfaces may be cleaned with a mild detergent and warm water solution. Do not use solvent-based or abrasive cleaners. Use a soft sponge and rinse with clean water. Wipe with a soft, clean towel to prevent water spotting. Stainless Models: · Stainless door panels and handles can discolor when exposed to chlorine gas, pool chemicals, salt water or cleaners with bleach. · Keep your Stainless unit looking new by cleaning with a good quality all-in-one stainless steel cleaner/polish on a monthly basis. For best results use Claire Stainless Steel Polish and Cleaner, which can be purchased from U-Line Corporation. (The part number is 173348.) Comparable products are acceptable. Frequent cleaning will remove surface contamination that could lead to rust. Some installations may require cleaning on a weekly basis. · Do not clean with steel wool pads. · Do not use cleaners that are not specifically intended for stainless steel on stainless surfaces (this includes glass, tile and counter cleaners). · If any surface discolors or rusting appears, clean it quickly with Bon-Ami or Barkeepers Friend Cleanser and a non-abrasive cloth. Always clean in the direction of the grain. Always finish this process with Claire Stainless Steel Polish and Cleaner or comparable product to prevent further problems. · Use of abrasive pads such as Scotchbrite will cause the graining in the stainless to become blurred. · Rust that is allowed to linger can penetrate into the surface of the stainless steel and complete removal of the rust may not be possible. 3 Prepare Site Your U-Line product has been designed for either freestanding or built-in installation. When built-in, your unit does not require additional air space for top, sides or rear. However, the front grille must NOT be obstructed and clearance is required for water and electrical connections in the rear. Note: Unit can NOT be installed behind a closed cabinet door. Cut-Out Dimensions See Electrical Specifications for Power Supply 34-1/4" to 35-1/8" 8" 24-3/16" 24" Minimum Figure 1 Follow the cut-out drawing in Figure 1. The 24-3/16" width allows 1/4" for ease in installation and removal of the unit. 24" is the counter depth in most installations. The unit is 24" deep including the door and not the handle on Stainless models and 24" deep including the handle on Black models (see Figure 2). www.U-LineService.com 4 11/2006 CO1175 -- Ice Maker/Refrigerator Product Dimensions Wall 24" Including Handle 25- 3/4" Including Handle Wall 2" Min. 1/4" Min. 20-7/8" 20-7/8" 34-1/8" 34-1/8" 25-1/2" 90 Door Swing 23- 15/16" BLACK CO1175 23- 15/16" STAINLESS CO1175 ULIN_0827_A 25-1/4" 90 Door Swing Black Stainless Figure 2 Please note that the unit has adjustable feet that can add one additional inch to height during leveling or to match adjacent cabinets (see Figure 21 on Page 11). Wall or Cabinet 1/4" Min. Wall or Cabinet Wall or Cabinet Door Swing/Clearances Information Black units have a zero clearance for the door to open 90° (see Figure 3). U-Line recommends a minimum door clearance of 1/4" for black units. Stainless Steel units require a minimum of 2" door clearance to accommodate the handle if the unit is installed next to a wall or similar type of structure. All left-hand hinged units require a minimum of 1/4" door clearance if installed flush with cabinet or wall and 8" clearance for Black & Stainless Steel units if installed adjacent to cabinet or wall for easy removal of ice bin. See Figure 3. 8" Min. Wall or Cabinet 125° Door Swing Left Hand Hinge All Units Flush With Wall or Cabinet Door Swing Left Hand Hinge All Units Adjacent to Wall or Cabinet Figure 3 11/2006 5 www.U-LineService.com CO1175 -- Ice Maker/Refrigerator Reversing the Door (CO1175 Black Units Only) All units may be left-or right-hand opening (All Stainless Steel units cannot be field-reversed). 6. Remove pivot screw from bottom hinge, invert screw and reinstall pivot screw in hinge. See Figure 6. 7. Install bottom hinge on cabinet, opposite side, aligning flat edge of hinge with outer edge of unit. Partially tighten screws. See Figure 8. Black Units Note: The grille should not yet be installed. If it has been installed, remove it for door reversing. See Page 11. To reverse the door on Black models: 1. Remove top hinge from cabinet (four screws). See Figure 4. Hold door to keep it from falling. 2. Lift the door off the bottom hinge. Figure 7 Figure 8 8. Relocate plastic spacer/bushing on bottom of door to the opposite side. See Figure 9. Clean out bushing hole in door bottom if necessary. Figure 4 Figure 5 Bushing 3. Remove four plastic plugs in hinge holes, top of cabinet, opposite side. See Figure 5. Be careful not to scratch cabinet. 4. Remove pivot screw from top hinge, invert screw and reinstall pivot screw in top hinge. See Figure 6. Do not install hinge on cabinet at this time. Figure 9 Figure 10 Hinge Plastic Plug Hole Plastic Plug Hole 9. Place door on lower hinge pin. Align flat edge of top hinge with outer edge of unit and fasten upper hinge to unit (four screws). Partially tighten screws. See Figure 10. 10. Adjust door to assure proper seal. Tighten upper and lower hinge screws securely. Screw Right Side Door Swing Right Side Hinge Invert Screw Invert Hinge Left Side Door Swing 11. Replace four plastic plugs removed in Step 4 into holes on top of unit. Replace screws in holes in bottom of unit on opposite side. Other Site Requirements Power Supply The unit requires a grounded and polarized 115 VAC, 60 Hz, 15A circuit (normal household current). See Electrical Specifications on Page 10. Figure 6 5. Remove bottom hinge from cabinet (four screws) and screws on opposite side of cabinet. See Figure 7. www.U-LineService.com 6 11/2006 CO1175 -- Ice Maker/Refrigerator Water Supply The unit requires a 1/4-inch OD water supply line and a shutoff valve. For more information see Page 9. Side-By-Side Installation Instructions For a complete refreshment center, install two of the following 1175 series units side by side: CO1175, 1175R Refrigerator or 1175WC Wine Captain®. Note that each Side-By-Side Installation will be different. · Cut-out width for a side-by-side installation is the total of the widths listed under Cut-Out Dimensions in each unit's Installation Guide. For example: Placing a CO1175 next to another 1175 series unit would require a cut-out width of: 24-3/16" + 24-3/16" = 48-3/8" · No trim kit is required. However, 1/4-inch space needs to be maintained between the units to ensure unobstructed door swing. · Units must operate from separate, properly grounded electrical receptacles placed according to each unit's Electrical Specifications. Typical Side-By-Side Cut-Out Environmental Requirements The surrounding air temperature must be at least 50°F (10°C) but must not exceed 110°F (40°C). Units may be installed outdoors in a covered area. The unit must not be located near heat-generating equipment or in direct sunlight. 24" 34-1/4" to 35-1/8" 7" 4" 1/4" Space Between Appliances Figure 11 11/2006 7 www.U-LineService.com CO1175 -- Ice Maker/Refrigerator 4 Prepare and Install Door Panel Units will accept a Custom 1/4" Thick Insert to harmonize with or accent the surrounding decor. If this treatment is not included in this installation, go on to 5 Adjust Door. Custom 1/4'' Thick Door Panel Insert Door Panel Preparation A custom door panel can be inserted into the doorframe. Custom door panels can be flat or raised, as long as the maximum panel thickness where inserted into the door reveal (channel) is 1/4"-thick. For raised panels, the depth of the reveal is 1 ...