Installation Guide CO29A and CO29FF Ice Maker/Refrigerators www.U-LineService.com Phone (414) 354-0300 · FAX (414) 354-7905 Service & Parts Tech Lines Phone (800) 779-2547 · FAX (414) 354-5696 OnlineService@U-Line.com ©2005 U-Line Corporation 02/2005 CO29A and CO29FF Ice Maker/Refrigerators Contents Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cut-Out Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . Door Swing/Clearances Information . . . . . . . . . . . . . . Reversing the Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other Site Requirements . . . . . . . . . . . . . . . . . . . . . . . . Custom 1/4" Thick Door Panel Insert . . . . . . . . . . . . . . Checking Door Alignment . . . . . . . . . . . . . . . . . . . . . . Adjusting Door Alignment . . . . . . . . . . . . . . . . . . . . . . Water Supply Connection . . . . . . . . . . . . . . . . . . . . . . . Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . Leveling Information . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation of the CO29A/CO29FF . . . . . . . . . . . . . . . . Grille Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass Shelf Installation . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Troubleshooting . . . . . . . . . . . . . . . . . . . . . Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Start-Up Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4 4 4 5 6 7 8 8 8 9 10 10 10 11 11 11 12 12 1 Follow Safety Precautions IMPORTANT PLEASE READ all instructions completely before attempting to install or operate the unit. · This unit requires connection to the water supply. Improper hook-up can result in substantial property damage! If you are unsure of your ability to safely connect the water supply to the unit, consult a licensed plumber for assistance. · This unit requires connection to a grounded (threeprong), polarized receptacle that has been placed by a qualified electrician in accordance with applicable electrical codes. Safety Alert Definitions Safety items throughout this guide are labeled with a Danger, Warning or Caution based on the risk type: DANGER Danger means that failure to follow this safety statement will result in severe personal injury or death. WARNING Warning means that failure to follow this safety statement could result in serious personal injury, or death. CAUTION Caution means that failure to follow this safety statement may result in minor or moderate personal injury, property or equipment damage. www.U-LineService.com 2 02/2005 CO29A and CO29FF Ice Maker/Refrigerators General Precautions Use this appliance for its intended purpose only and follow these general precautions along with those listed throughout this guide: 2 Inspect and Plan You have received a carton containing your CO29A or CO29FF Ice Maker/Refrigerator with a package inside containing a User Manual, a Product Registration Card and water connection parts. Complete and mail the Product Registration Card or register online at www.U-LineService.com. Once your unit is installed, keep the User Manual and this Installation Guide in a safe place for future reference. CO29A/CO29FF units are available in vinyl clad cabinets with matching doors which have a slightly contoured handle across the top and are reversible. The doors have recessed front panels that will accept a custom 1/4 inch thick door panel. Units have two tempered glass shelves. Please carefully follow the directions that apply to your unit and your intended design. WARNING SHOCK HAZARD -- Electrical Grounding Required. · Keep the unit unplugged throughout installation except during testing. · Never remove the round grounding prong from the plug and never use a two-prong grounding adapter. · Never use an extension cord to connect power to the unit. · Always keep your working area dry. CAUTION · Use care when moving and handling the unit. Use gloves to prevent personal injury from sharp edges. · Do not lift the unit by the door or door handle. · Do not install the unit behind closed doors or in any way that would obstruct airflow to the front grille, which may cause the unit to malfunction. Tools/Materials Required · Screwdrivers -- slotted and Phillips head · 1/4-inch OD copper tubing and shut-off valve for water supply line · 1/4-inch thick door panel material and cutting tools Inspection Unwrap and inspect the unit on a flat, level surface capable of supporting its entire weight. Exterior Cleaning (As Required) Black and White Models: Black and white surfaces may be cleaned with a mild detergent and warm water solution. Do not use solventbased or abrasive cleaners. Use a soft sponge and rinse with clean water. Wipe with a soft, clean towel to prevent water spotting. 02/2005 3 www.U-LineService.com CO29A and CO29FF Ice Maker/Refrigerators 3 Prepare Site Your U-Line product has been designed for either freestanding or built-in installation. When built-in, your unit does not require additional air space for top, sides or rear. However, the front grille must NOT be obstructed and clearance is required for water and electrical connections in the rear. Note: Unit can NOT be installed behind a closed cabinet door. Product Dimensions 24" Including Handle 28-1/2" Cut-Out Dimensions Filler Panel (Not Provided by U-Line) ­ May Be Added Above or Below Unit to Enclose for a Built-In Look 20-13/16" Figure 2 Door Swing/Clearances Information Typical Counter Height 34-1/4" to 35-1/8" Cut-Out Height 28-5/8" to 28-7/8" See Electrical Specifications for Power Supply 24" Minimum Units have a zero clearance for the door to open 90° (see Figure 3). U-Line recommends a minimum door clearance of 1/4" to accommodate the handle if the unit is right-hand hinged and installed next to a wall or similar type of structure. Units require a minimum of 1" door clearance if installed flush with cabinet or wall and 9" clearance if installed adjacent to cabinet or wall if the unit is left-hand hinged for easy removal of ice bin. See Figure 3. 8" 21-1/16" Figure 1 Follow the cut-out drawing in Figure 1. The 21-1/16" width allows 1/4" for ease in installation and removal of the unit. 24" is the counter depth in most installations. The unit is 24" deep including the door and handle (see Figure 2). IMPORTANT It is extremely important that the unit sits on a level surface, as it does not have feet levelers. If it is not level, the ice mold will not fill evenly. www.U-LineService.com 4 02/2005 CO29A and CO29FF Ice Maker/Refrigerators Wall 1/4" Min. Reversing the Door All units may be left- or right-hand opening. Note: The grille should not yet be installed. If it has been installed, remove it for door reversing. See Page 10. 21-7/16" To reverse the door: 1. Remove top hinge from cabinet (three screws). See Figure 4. Hold door to keep it from falling. 2. Lift the door off the bottom hinge. 90° Door Swing 22-3/8" Right-Hand Hinge Wall or Cabinet 1" Min. Wall or Cabinet 9" Min. Wall or Cabinet Figure 4 145° Door Swing Door Swing Figure 5 Wall or Cabinet Left-Hand Hinge ­ Flush with Cabinet or Wall Left-Hand Hinge ­ Adjacent to Cabinet or Wall 3. Remove bottom hinge from cabinet (two screws). See Figure 5. Remove screws on opposite side of cabinet (Figure 6). Note that there may be a nut behind one or both screws on either side. Figure 3 Figure 6 Figure 7 4. Install hinge on opposite side, bottom of cabinet. See Figure 7. Replace nut on back side where installed. Align hinge outer edge with cabinet before tightening screws. 02/2005 5 www.U-LineService.com CO29A and CO29FF Ice Maker/Refrigerators 5. Relocate plastic spacer/ bushing on bottom of door to opposite side, and place door on bottom hinge pin. See Figure 8. Clean out bushing hole in door bottom with a screwdriver if necessary. 6. Remove plastic hole plug from door handle and relocate on opposite side. See Figure 9. Bushing 10. Fasten upper hinge to unit (three screws). Partially tighten screws. See Figure 11. 11. Adjust door to assure proper seal. Tighten upper and lower hinge screws securely. 12. Replace three plastic plugs removed in Step 8 into holes on top of unit. Replace screws in holes in bottom of unit on opposite side. Figure 8 Figure 11 Hinge Other Site Requirements Power Supply Plastic Plug Hole Plastic Plug Hole The unit requires a grounded and polarized 115 VAC, 60 Hz, 15A circuit (normal household current). See Electrical Specifications on Page 9. Screw Right Side Door Swing Right Side Hinge Invert Screw Invert Hinge Left Side Door Swing Water Supply The unit requires a 1/4-inch OD water supply line and a shut-off valve. For more information see Page 8. Figure 9 7. Remove pivot screw from top hinge, invert screw and reinstall pivot screw in top hinge. See Figure 9. 8. Remove three plastic screw plugs from hinge holes, top of cabinet, opposite side. Be careful not to scratch cabinet. See Figure 10. 9. Place door on lower hinge pin. Invert and install upper hinge on door. Environmental Requirements The surrounding air temperature must be at least 50°F (10°C) but must not exceed 110°F (40°C). Units may be installed outdoors in a covered area. The unit must not be located near heat-generating equipment or in direct sunlight. Figure 10 www.U-LineService.com 6 02/2005 CO29A and CO29FF Ice Maker/Refrigerators 4 Prepare and Install Door Panel Units will accept a Custom 1/4" Thick Insert to harmonize with or accent the surrounding decor. If this treatment is not included in this installation, go on to 5 Adjust Door. Custom 1/4" Thick Door Panel Insert Door Panel Preparation A custom door panel can be inserted into the doorframe. Custom door panels can be flat or raised, as long as the maximum panel thickness where inserted into the door reveal (channel) is 1/4"-thick. For raised panels, the depth of the reveal is 1/4" on all four sides. Figure 12 Figure 13 IMPORTANT Raised panels will reduce the door's 90° swing/zero clearance if the unit is installed next to a wall or similar type of structure (see Page 4). Cut the panel insert to the following dimensions. Custom 1/4" Dimensions: Width: Height: 19-13/16" 21-13/32" 2. Pull door gasket out of groove (top edge of door only). Start in the middle and pull outward, moving toward the edge (see Figure 13). This may take some force. 3. Remove two outside screws holding door handle. Slightly separate door handle from door (see Figure 14). 4. Pull handle up and off. 5. Slide custom door panel insert into 1/4-inch channel in door front. 6. Holding door gasket out of the way, replace handle on door, making sure it is seated properly on insert and that screw holes line up. 7. Install two small screws removed in Step 3. 8. Starting at the corners and working inward, push door gasket into place on door. 9. Place door on bottom hinge pin and install upper hinge screw. 10. Go on to 5 Adjust Door. Figure 14 The door panel must not weigh more than 20 lbs. Door Panel Installation Install the insert as follows: CAUTION Use care when handling the insert. Insert edges may be sharp. 1. Remove top hinge screw pin with a Phillips head screwdriver. Remove door by tilting forward and lifting off bottom hinge pin. 02/2005 7 www.U-LineService.com CO29A and CO29FF Ice Maker/Refrigerators 5 Adjust Door 6 Prepare Plumbing CAUTION Plumbing installation must observe all state and local codes. All water connections MUST BE made by a licensed/ qualified plumbing contractor. Failure to follow recommendations and instructions may result in damage and/or harm. Checking Door Alignment The unit's door is aligned at the factory before shipment. However, its alignment could have been disturbed during shipment or during door panel installation. IMPORTANT Properly aligned, the door's gasket should be firmly in contact with the cabinet all the way around the door (no gaps). 1. Carefully examine the door's gasket to assure that it is firmly in contact with the cabinet. Note: When inspecting door alignment, make sure the door gasket is not pinched on the hinge side of the door. 2. If the door is properly aligned, go on to 6 Prepare Plumbing. If it is not, use the following procedure. WARNING To prevent accidental electrocution, make certain that the floor surfaces surrounding the unit are dry whenever power is removed from, or applied to, the unit. Water Supply Connection When connecting the water supply, follow these guidelines: · Review the local plumbing codes before you install the unit. · Connect to the cold water supply. · The water pressure should be between 20 and 120 psi. · Install a shut-off valve in the 1/4 inch OD water supply line. · Connect s ...