OWNER'S MANUAL Outdoor LP Gas Barbecue Grill Model No. NSG3902D WARNING FOR YOUR SAFETY: For Outdoor Use Only (outside any enclosure) Table of Contents Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installling LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Insert LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Secure LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Connect LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operating Side Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Exploded View & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix A WARNING FOR YOUR SAFETY: 1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. 2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment. 3. Failure to follow these instructions could result in fire or explosion, which could cause property damage, personal injury, or death. California Proposition 65: Chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm are created by the combustion of propane. Save these instructions for future reference. If you are assembling this unit for someone else, give this manual to him or her to read and save for future reference. The use and installation of this product must conform to local codes. In absence of local codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1, Natural Gas and Propane Installation Code. Manufactured in China for: Blue Rhino Global Sourcing, LLC 104 Cambridge Plaza Drive, Winston-Salem, NC 27104 USA 1.800.762.1142, www.bluerhino.com © 2005 Blue Rhino Global Sourcing, LLC. All Rights Reserved UniFlame® is a Registered Trademark of Blue Rhino Global Sourcing, LLC. All Rights Reserved NSG3902D-OM-102 ES Outdoor LP Gas Barbecue Grill Model No. NSG3902D WARNING FOR YOUR SAFETY If you smell gas 1. Shut off gas to appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, immediately call your gas supplier or your fire department. 1. Do not store spare LP cylinder within 10 feet (3.05 m) of this appliance. 2. Do not store or use gasoline or other liquids with flammable vapors within 25 feet (7.62 m) of this or any other appliance. 3. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. Safety First DANGERS and Cautions 1. This grill is for outdoor use only, and shall not be used in a building, garage, or any other enclosed area. 2. This grill is NOT for commercial use. 3. This grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this LP gas grill is dangerous and will void your warranty. 4. LP gas Characteristics: a. LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before using any LP gas product. b. LP gas is explosive under pressure, heavier than air, and settles and pools in low areas. c. LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten cabbage. d. Contact with LP gas can cause freeze burns to skin. 5. LP gas tank needed to operate. Only tanks marked "propane" may be used. 6. The LP gas supply tank must be constructed and marked in accordance with the Specifications for LP gas Cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSAB339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission. 7. LP gas tank must be arranged for vapor withdrawal. 8. The LP gas tank must have a listed overfilling prevention device (OPD). 9. Only use 20-pound cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances. 10. The LP gas tank must have a tank collar to protect the tank valve. 11. Never use an LP gas tank with a damaged body, valve, collar, or footing. 12. Dented or rusted LP gas tanks may be hazardous and should be checked by your LP gas supplier prior to use. 13. The LP gas tank should not be dropped or handled roughly. 14. Tanks must be stored outdoors out of the reach of children and must not be stored in a building, garage, or any other enclosed area. Your tank must never be stored where temperatures can reach over 125°F. 15. Never keep a filled LP gas tank in a hot car or car trunk. Heat will cause the gas pressure to increase, which may open the relief valve and allow gas to escape. 16. Never attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home, or house. 17. The use of alcohol, or prescription or non-prescription drugs may impair the consumer's ability to properly assemble or safely operate the appliance. 18. Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or alcohol with this product. 19. Your grill has been checked at all factory connections for leaks. Recheck all connections, as movement in shipping can loosen connections. 20. Check for leaks even if your unit was assembled for you by someone else. 21. Do not operate if gas leak is present. Gas leaks may cause a fire or explosion. 22. You must follow all leak-checking procedures before operating. To prevent fire or explosion hazard when testing for a leak: a. Always perform leak test before lighting the grill and each time the tank is connected for use. b. No smoking. Do not use or permit sources of ignition in the area while conducting a leak test. c. Conduct the leak test outdoors in a well-ventilated area. d. Do not use matches, lighters, or a flame to check for leaks. e. Do not use grill until any and all leaks are corrected. If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your local LP gas supplier. 23. Do not store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance. 24. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 25. Keep all combustible items and surfaces at least 21 inches (53 cm) away from the grill at all times. DO NOT use this grill or any gas product under any overhead or near any unprotected combustible constructions. 26. It is essential to keep the grill's valve compartment, burners, and circulating air passages clean. Inspect grill before each use. 27. Do not alter grill in any manner. 28. Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened. 29. This grill should be thoroughly cleaned and inspected on a regular basis. Clean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to the appliance being put into operation. 30. Use only the regulator and hose assembly provided. The replacement regulator and hose assembly shall be that specified by the manufacturer. 31. Use only Blue Rhino Global Sourcing, LLC. factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty. Contact 1.800.762.1142. 32. Do not use this appliance without reading "Operating Instructions" in this manual. 33. Do not touch metal parts of grill until it has completely cooled (about 45 min.) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc.). 34. When cooking, fire extinguishing materials shall be readily accessible. In the event of an oil grease fire, do not attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda. 35. Do not install or use in or on boats or recreational vehicles. 36. Do not use grill in high winds. 37. Never lean over the grill when lighting. 38. Do not leave a lit grill unattended, especially keep children and pets away from grill at all times. 39. Do not attempt to move grill when in use. Allow the grill to cool before moving or storing. 40. Storage of grill indoors is permissible only if the tank is disconnected, removed from the grill and properly stored outdoors. 41. Always open grill lid carefully and slowly as heat and steam trapped within grill can severely burn you. 42. Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the grill is in use. 43. Always place your grill on a hard non-combustible, level surface. An asphalt or blacktop surface may not be acceptable for this purpose. 44. Do not use on wooden decks. 45. Move gas hoses as far away as possible from hot surfaces and dripping hot grease. 46. Keep all electrical cords away from a hot grill. 47. Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation. 48. After a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion, wear, cuts to the hose. 49. Failure to open lid while igniting the grill's burners, or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flame-up. 50. If grill is not in use, the gas must be turned off at the supply tank. 51. Never operate grill without heat plates installed. 52. Always use a meat thermometer to ensure food is cooked to a safe temperature. 53. Do not store a spare LP gas tank under or near this appliance. 54. Never fill the tank beyond 80 percent full. 55. Deaths, serious injury or damage to property may occur if the above is not followed exactly. Contact 1-800-762-1142 for assistance. Do not return to place of purchase. page no. 3 Assembly Instructions DO NOT RETURN PRODUCT TO STORE. For assistance call 1.800.762.1142 toll free. Please have your owner's manual and serial number available for reference. For Easiest Assembly: · To avoid losing any small components or hardware, assemble your product on a hard level surface that does not have cracks or openings. · Clear an area large enough to layout all components and hardware. · When applicable, tighten all hardware connections by hand first. Once the step is completed, go back and fully tighten all hardware. · Follow all steps in order to properly assemble your product. 4 Step Secure grill body to cart frame Note: 2 people required to put grill body onto cart. A. Place body assembly onto cart. B. Feed hose through right side of cart. C. Secure grill body to cart using 4 sets of large screws (E), lock washers (L), and extra large washers (K). 1 Step Attach wheels to cart Insert 4 wheel assemblies into cart legs. Note: cart is shown upside down. 5 Step Insert bolts Insert 4 bolts (G) into side of grill body. Note: Leave 0.3" (8 mm) of bolt threads exposed. Do not fully tighen until step 9. 2 Step Attach cross bar A. Insert tabs on cross bar into slots on inside of cart frame. B. Attach cross bar to cart by using 2 sets of extra large screws (F), lock washers (L), and extra large washers (K). 3 Step Attach doors and basket A. Install right and left doors by placing bottom pin into hole in cart, depress top spring pin and snap top pin into hole in cross bar. Note: Spring pins are located on top of doors. B. Hang basket on left door. 6 Step Assemble left side shelf A. Insert tabs on left condiment holder into slots on left side shelf and slide right. B. Attach left condiment baskets to left side shelf using medium screw (D), lock washer (L) and large washer (J). Note: shown from rear. Note: shown from below and rear. ...