URAL Classic Motorcycles Owner's Manual 2002 Models (All States) BC-75 (Bavarian Classic) LC-75 (Luxury Cruiser) Tourist, Adirondac & Patrol Classic Motorcycles & Sidecars, Inc. P.O. Box 969 Preston, WA 98050 www.ural.com 1 2 Contents Introduction ............................................................................................................................................................. 7 Warnings, Cautions, Notes ....................................................................................................................................... 9 Chapter 1 Specifications Specifications ......................................................................................................................................................... 11 Torque Specifications ............................................................................................................................................. 14 Conversions .......................................................................................................................................................... 14 Chapter 2 Motorcycle Controls & Instrumentation Motorcycle Controls & Instrumentation .................................................................................................................. 15 Controls ................................................................................................................................................................ 16 Chapter 3 Engine Operation & Maintenance Engine Operation and Maintenance ........................................................................................................................ Pre-Trip Preliminaries ............................................................................................................................................ Starting the Engine ................................................................................................................................................. Operating Precautions ............................................................................................................................................ Running-In the New Motorcycle ............................................................................................................................ 19 19 19 21 22 Chapter 4 Design & Maintenance Brief Description of Design & Maintenance .......................................................................................................... Engine ................................................................................................................................................................... Lubrication System ................................................................................................................................................ Fuel System ........................................................................................................................................................... Ignition System ...................................................................................................................................................... 23 23 23 24 25 Chapter 5 Carburetors Carburetors ........................................................................................................................................................... 25 Chapter 6 Power Transmission Power Transmission ............................................................................................................................................... Clutch ................................................................................................................................................................... Gearbox ................................................................................................................................................................ Final Drive ............................................................................................................................................................. 27 27 27 27 Chapter 7 Running Gear Running Gear ......................................................................................................................................................... 29 3 Motorcycle and Sidecar Frames ............................................................................................................................ 29 Spring-Loaded Hydraulic Shock Absorber ............................................................................................................. 29 Adjustment of Sidecar Installation ........................................................................................................................ ..30 Front Fork ............................................................................................................................................................ 31 Steering Head Bearings .......................................................................................................................................... 31 Chapter 8 Wheel & Tires Wheels and Tires ................................................................................................................................................... 33 Tire Data ................................................................................................................................................................34 Running Gear Maintenance .................................................................................................................................... 35 Chapter 9 Controls & Instruments Handle Bar and Controls ....................................................................................................................................... Brakes .................................................................................................................................................................. Brake Adjustment .................................................................................................................................................. Control Cable Adjustment ...................................................................................................................................... Control Cable Maintenance ................................................................................................................................... Speedometer ......................................................................................................................................................... 37 37 37 38 39 39 Chapter 10 Electrical Electrical Equipment .............................................................................................................................................. 41 Electrical Symbols ................................................................................................................................................. 42 Electrical Circuits.....................................................................................................................................................42 Electrical Equipment Maintenance .......................................................................................................................... 43 Electronic Ignition .................................................................................................................................................. 43 Ignition Timing ....................................................................................................................................................... 44 Electronic Ignition Components .............................................................................................................................. 45 Electrical Wiring Diagram ....................................................................................................................................... 47 Chapter 11 Maintenance Maintenance of Motorcycle ................................................................................................................................... List of Recommended Lubricants ........................................................................................................................... Lubrication Chart ................................................................................................................................................... Required Lubrication ............................................................................................................................................. Care of Motorcycle Paint ....................................................................................................................................... Preservation and Storage ....................................................................................................................................... Battery .................................................................................................................................................................. List of Individual Tool Set, Spare Parts, Accessories & Documents ......................................................................... 49 49 50 52 52 53 53 54 Chapter 12 Patrol Motorcycle With Engageable Sidecar Drive Patrol Motorcycle with Engageable Sidecar Drive ................................................................................................. Description ............................................................................................................................................................ Handling Differences from the Single Wheel Drive .................................................................................................. Sidecar Maintenance ............................................................................................................................................. 4 57 57 57 58 Chapter 13 Learning to Ride the URAL Learning to Ride the Ural Motorcycle with Sidecar Accessory ................................................................................ 59 Safe Operating Rules ............................................................................................................................................. 60 Chapter 14 Warranty Warranty ............................................................................................................................................................... Terms Used in this Warranty Section .................................................................................................................. Warranty Responsibilities ..................................................................................................................................... Warranty Disclaimers, Limitations & Exclusions .................................................................................................. Distributors Limited Warranties - New Motorcycle ............................................................................................. Warranty Time Period .......................................................................................................................................... Distributor's Limited Warranties - Motorcycle Tires ............................................................................................ Distributor's Limited Warranties Emission Control System .................................................................................. Distributor's Limited Warranties - Noise Control Systems .................................................................................. Distributor's Limited Warranties - Replacement Parts ......................................................................................... Distributor's Limited Warranties - Ural Accessories ............................................................................................ EPA Noise Regulations ......................................................................................................................................... Classic Motorcycles Emission Control System Waranty ...................................................................................... Classic Motorcycles Noise Control System Warranty ........................................................................................ Reporting Safety Defects ...................................................................................................................................... Manufacturers Warranty Coverage ...................................................................................................................... 63 63 63 65 66 67 67 69 70 71 71 72 73 75 75 75 Chapter 15 Service Coupons Service Coupons ..................................................................................... ...