Owner's manual: Read this manual for complete instructions Manual del propietario: Le este manual para obtener instrucciones completas English - Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Spraying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Registration card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Technical service hours: Monday through Friday, 8:00 am to 4:30 Central Time Español - Tabla de Contenido Información de seguridad . . . . . . . . . . . . . . . . . . . . . . . . . .8-9 Componentes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Preparación . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Rociado . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Limpieza . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Mantenimiento . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Solución de problemas . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Targeta de registro del producto . . . . . . . . . . . . . . . . . . . . .13 Lista de piezas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15 Garantía limitada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 1-800-328-8251 Wagner Technical Service Or visit us on the world wide web! ¡O visitenos en Internet! http://www.wagnerspraytech.com Horario del servicio técnico: De lunes a viernes, de 8 a.m. a 4:30 p.m., Hora Central 1-800-328-8251 Wagner Technical Service Or visit us on the world wide web! ¡O visitenos en Internet! http://www.wagnerspraytech.com Call us first for answers fast. Call Wagner toll-free if you have any comments or problems with this Wagner product. Need Help? Llámenos primero para obtener respuestas rápidas. Llame a la línea gratuita de Wagner si quiere hacer un comentario o tiene problemas con este producto de Wagner. ¿Necesita Ayuda? 1106 · Form No. 0518878A Important Safety Information · Read all safety information before operating the equipment. Save these instructions To reduce the risks of fire or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. HAZARD: HAZARDOUS VAPORS HAZARD: EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite. Severe injury or property damage can occur. PREVENTION: · Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors. · Avoid all ignition sources such as static electric sparks, open flames, pilot lights, electrical appliances, and hot objects. Connecting or disconnecting power cords or working light switches can make sparks. · Do not smoke in spray area. · Fire extinguisher must be present and in good working order. · Use only outdoors in a well-ventilated area. Flammable vapors are often heavier than air. The turbine contains arcing parts that emit sparks and can ignite vapors. · Follow the material and solvent manufacturer's warnings and instructions. · Do not use materials with a flashpoint below 70°F (21°C). Flashpoint is the temperature that a fluid can produce enough vapors to ignite (see coating supplier). · Plastic can cause static sparks. Never hang plastic to enclose the spray area. Do not use plastic drop cloths when spraying flammable materials. Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with the body. Vapors can cause severe nausea, fainting, or poisoning. PREVENTION: · Use a respirator or mask if vapors can be inhaled. Read all instructions supplied with the mask to be sure it will provide the necessary protection. · Wear protective eyewear. · Wear protective clothing as required by coating manufacturer. HAZARD: GENERAL Can cause severe injury or property damage. HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS. Will cause property damage or severe injury. PREVENTION: · Do not use materials containing bleach or chlorine. · Do not use halogenated hydrocarbon solvents such as bleach, mildewcide, methylene chloride and 1,1,1--trichloroethane. They are not compatible with aluminum. · Contact your coating supplier about the compatibility of material with aluminum. PREVENTION: · Read all instructions and safety precautions before operating equipment. · Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation. · The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted. · Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the turbine manufacturer. · Power cord must be connected to a grounded circuit. · All swivels, guns and accessories must be rated at or above 10 PSI. · Do not spray outdoors on windy days. · Wear protective clothing to keep paint off skin and hair. · Never aim spray gun at any part of the body. Household use only. Intended for outdoor use ONLY with materials having flashpoint above 70ºF (21ºC). Ampere Voltage rating 120V 25-50 100 range 2-3 18 16 Minimum gauge for extension cords Cord length (feet) 200 14 250 12 150 14 300 12 400 10 500 10 English 2 Important Safety Information · Read all safety information before operating the equipment. Save these instructions Important Electrical Information NOTICE Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 gauge (200 feet maximum) or 12 gauge cord (300 feet maximum) is recommended. If an extension cord is to be used outdoors, it must be marked with the suffix W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use. DANGER--Improper installation of the grounding plug can result in a risk of electric shock. If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin. Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician. This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same configuration as the plug. Grounding Instructions This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances. Grounded Outlet Grounding Pin Cover for grounded outlet box Components Filter housing Air cap Nut Nozzle Seal Trigger Material adjustment knob Turbine Fluid container Handle Viscosity cup 3 English Setup Assembly 1. Align the arrow on the spray gun with the "unlock" symbol on the turbine. 2. Insert and twist the spray gun into the turbine toward the "lock" symbol on the turbine. The tab below the trigger will lock the two pieces into place. Material Preparation Before spraying, the material being used may need to be thinned with the proper solvent as specified by the material manufacturer. Never exceed the thinning advice given by the coating manufacturer. Do not use materials with a flashpoint below 70°F (21°C). Follow the instructions below. 1. Stir the spraying material thoroughly before measuring viscosity. 2. Dip the viscosity test cup completely into the spraying material. Aligning the Suction Tube If you are going to be spraying in a downward direction, the angled end of the suction tube should be pointing toward the front of the gun. 3. Hold the test cup up and measure the time in seconds until the liquid empties out. This time is referred to below as Runout Time. Material 1) Oil enamel 2) Oil based primer 3) Oil stain 4) Clear sealer 5) Polyurethane 6) Varnish Thinning Chart Runout Time 25-40 30-45 No thinning required No thinning required No thinning required 20-50 Material to be sprayed should always be strained to remove any impurities in the paint which may enter and clog the system. Impurities in the paint will give poor performance and a poor finish. MATERIAL FLASH POINT MUST BE 70°F (21°C) OR HIGHER. If you are going to be spraying in an upward direction, the angled end of the suction tube should be pointing toward the rear of the gun. Fill Container 1. Unscrew the cup from the spray gun. 2. After the material has been properly thinned and strained, fill the container to the top of the neck. By pointing the suction tube in the proper direction, you will not have to refill the container as often. 3. Carefully screw the cup back onto the spray gun. 4 English Spraying Adjust Spray Pattern The spray pattern shape is adjusted by turning the ears of the air cap to either the vertical, horizontal, or diagonal positions. The positions of the air cap and the corresponding spray pattern shapes are illustrated below. Test each pattern and use whichever pattern is suitable for your application. Proper Spraying Technique If spraying with an HVLP spray system is new or unfamiliar to you, it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece. Surface Preparation All objects to be sprayed should be thoroughly cleaned before spraying material on them. Areas not to be sprayed may, in certain cases, need to be masked or covered. Spray Area Preparation - outdoor use only Nut Air cap Round pattern The spray area must be clean and free of dust in order to avoid blowing dust onto your freshly sprayed surface. How to Spray Properly · Position the spray gun perpendicular to and one (1) or more inches from the spray surface, depending upon the spray pattern size desired. · Spray parallel to the surface with smooth passes at a consistent speed as illustrated below. Doing this will help avoid irregularities in the finish (i. e. runs and sags). · Always apply a thin coat of material on the first pass and allow to dry before applying a second, slightly heavier coat. · The closer your sprayer is to the object being sprayed the lower the overspray. Horizontal pattern Vertical pattern Even coat throughout 1 to 12 inches NEVER trigger the gun while adjusting the ears on the air cap. NEVER point the spray gun at any part of the body. Correct Material Flow Adjustment Set the material volume by turning the regulator on the trigger of the spray gun. Keep stroke smooth and at an even speed · When spraying, always trigger the spray gun after spray pass has begun and release trigger before stopping the pass. Always keep the gun pointed squarely at the spray surface and overlap passes slightly to obtain the most consistent and professional finish possible. Light coat Heavy coat Light coat Incorrect Do not flex wrist while spraying. 5 English Cleanup Cleaning the Spray Gun Special cleanup instructions for use with flammable solvents (must have a flashpoint above 70ºF (21º ...