Model No. WESY85070 Serial No. Write the serial number in the space above for future reference. Serial Number Decal (Under Seat) QUESTIONS? As a manufacturer, we are committed to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satisfaction through direct assistance from our factory. TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge to you. CUSTOMER HOT LINE: 1-800-999-3756 Mon.ÐFri., 6 a.m.Ð6 p.m. MST Patent Pending CAUTION Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference. USER'S MANUAL TABLE OF CONTENTS IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover Note: A PART IDENTIFICATION CHART is attached to the center of this manual. Remove the PART IDENTIFICATION CHART before beginning assembly. IMPORTANT PRECAUTIONS WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system. 1. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions. 2. Read all instructions in this manual and in the accompanying literature before using the home gym system. 3. Use the home gym system only on a level surface. Place a mat beneath the home gym system to protect the floor or carpet. 4. Inspect and tighten all parts often. Replace any worn parts immediately. 5. Keep children under 12 and pets away from the home gym system at all times. 6. Never release the arms, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force. 7. Keep hands and feet away from moving parts. Always wear athletic shoes for foot protection. 8. Always stand on the foot plate when performing an exercise that could cause the home gym system to tip. 9. The home gym system is intended for use by only one person at a time; the maximum user weight is 250 pounds. 10. Make sure that the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys. 11. Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar. 12. If you feel pain or dizziness at any time while exercising, stop immediately and begin cooling down. 13. The home gym system is intended for home use only. Do not use the home gym system in any commercial, rental, or institutional setting. WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product. 2 BEFORE YOU BEGIN Thank you for selecting the versatile WEIDER¨ 8507 Training System. The WEIDER 8507 offers an impressive array of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER 8507 will help you to achieve the specific results you want. For your safety and benefit, read this manual carefully before using the WEIDER¨ 8507 Training System. If you have additional questions, please call our Customer Service Department toll-free at 1-800999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY85070. The serial number can be found on a decal attached to the WEIDER 8507 (see the front cover of this manual). Before reading further, please look at the drawing below and familiarize yourself with the parts that are labeled. ASSEMBLED DIMENSIONS: Height: 77 in. Width: 39 in. Length: 48 in. High Pulley Station Lat Bar Arms Backrest Weight Stack Leg Lever Low Pulley Station Weight Pin Foot Plate 3 ASSEMBLY Assembly requires two people. Due to the size and weight of the home gym system, assemble it in the location where it will be used. ¥ Place all parts of the home gym system in a cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed. ¥ Before beginning, read each assembly step and look at each drawing carefully. ¥ For help identifying small parts used in assembly, refer to the PART IDENTIFICATION CHART attached to the center of this manual. ¥ During assembly, be sure that all parts are oriented as shown in the drawings. ¥ Tighten all parts as you attach them, unless instructed to do otherwise. THE FOLLOWING TOOLS (NOT INCLUDED) ARE REQUIRED FOR ASSEMBLY: ¥ Two (2) adjustable wrenches ¥ One (1) phillips screwdriver ¥ One (1) rubber mallet ¥ Lubricant, such as grease or petroleum jelly, and soapy water are also required. To simplify assembly, the following tools are recommended: A socket set, open or closed wrenches, or ratchet wrenches. 1. Before you begin, make sure that you have carefully read the instructions at the top of this page. Press a 2Ó Square Outer Cap (88) onto each end of the Stabilizer (71). Press a 2Ó Square Outer Cap onto each side of the Base (4). Press a 2Ó Square Inner Cap (27) into the end of the Base. Insert two 5/16Ó x 2 1/2Ó Carriage Bolts (1) up through the Stabilizer (71). Insert two 5/16Ó x 2 1/2Ó Carriage Bolts up through the Base (4). Slide the indicated end of the Base (4) onto the 5/16Ó x 2 1/2Ó Carriage Bolts (1) in the Stabilizer (71). Tighten a 5/16Ó Nylon Locknut (3) onto each Carriage Bolt. 2. Set two Weight Bumpers (19) onto the Base (4) as shown. Slide the Weight Guides (72) into the Base (4). Attach each Weight Guide to the Base with a 5/16Ó x 2 3/4Ó Bolt (11), two 5/16Ó Washers (8), two 1/2Ó x 1/2Ó Spacers (65), and a 5/16Ó Nylon Locknut (3). 1 3 71 88 1 4 88 1 27 88 2 72 19 3 8 65 8 8 65 11 4 4 3. Slide six Weights (25) on the Weight Guides (72). Be sure that all of the Weights are turned so the pin grooves are on the indicated side. 3 72 25 Pin Grooves 4. Press the 1 1/4Ó Square Inner Cap (57) into the Front Upright (42). Attach the 1Ó Plastic Stop (64) to the center hole in the Stop Bracket (63) with a 5/16Ó x 1 1/2Ó Bolt (24) and 5/16Ó Nylon Locknut (3). 4 3 64 63 8 24 57 61 Attach the Stop Bracket (63) to the Front Upright (42) with a 5/16Ó x 2Ó Bolt (61), 5/16Ó Flat Washer (8), and 5/16Ó Nylon Locknut (3). Slide the Front Upright (42) onto the two 5/16Ó x 2 1/2Ó Carriage Bolts (1) in the Base (4). Thread two 5/16Ó Nylon Locknuts (3) onto the Carriage Bolts. Do not tighten the Nylon Locknuts yet. 42 3 1 4 5 5. Press the Weight Tube Bumper (79) into the end of the Weight Tube (80). Slide the Top Weight (77) onto the Weight Tube. Be sure that the pins on the Weight Tube are resting in the pin grooves under the Top Weight. Locate the Short Cable (23). Attach the Short Cable to the Weight Tube (80) with a 5/16Ó x 1 1/2Ó Bolt (24) and a 5/16Ó Nylon Locknut (3). 5 23 77 3 24 Pins 80 79 6. Lubricate the insides of the holes in the Top Weight (77). Slide the Top Weight onto the stack of Weights (25). 6 77 Lubricate 25 7. Press two 2Ó Square Inner Caps (27) into the Top Frame (67). Attach the Top Frame (67) to the Front Upright (42) with two 5/16Ó x 2 3/4Ó Bolts (11), the Support Plate (6), and two 5/16Ó Nylon Locknuts (3). Do not tighten the Nylon Locknuts yet. Attach the Top Frame (67) to the Stop Bracket (63) with a 5/16Ó x 2 3/4Ó Bolt (11), 5/16Ó Flat Washer (8), and 5/16Ó Nylon Locknut (3). Do not tighten the Nylon Locknut yet. 7 11 6 11 8 67 27 27 3 3 63 42 6 8. Attach the upper ends of the Weight Guides (72) to the Top Frame (67) with the 5/16Ó x 6Ó Bolt (74), two 1/2Ó x 3/4Ó Spacers (73), and a 5/16Ó Nylon Locknut (3). Tighten all Nylon Locknuts used in steps 4 through 8. 8 85 73 3 67 74 72 9. Press two 1 3/4Ó Square Inner Caps (44), two 1 1/2Ó Square Inner Caps (32), and two 1Ó Round Inner Caps (49) into the Arm Frame (52). 9 32 52 49 44 10. Lubricate the upper axle on the Arm Frame (52). Hold the axle between the two Arm Frame Bushings (68). Set the Arm Frame Bushings and the Arm Frame on the welded plate on the Top Frame (67). Place the Arm Frame Bracket (69) over the Arm Frame Bushings. Attach the Arm Frame Bracket to the Top Frame with four 1/4Ó x 1/2Ó Screws (31) and 1/4Ó Nylon Jam Nuts (86). The indicated bracket on the Arm Frame must face forward. 10 31 Lubricate 52 69 68 67 86 Bracket 7 11. Press a 1 3/4Ó Square Inner Cap (44) into each end of an Arm (46). Apply lubricant to the lower axles on the Arm Frame (52). Slide an Arm (46) onto one of the axles. Hold two 1Ó Retainers (54) and a 1Ó Round Cover Cap (55) against the lower end of the axle. The teeth on the Retainers must bend toward the Round Cover Cap (see the inset drawing). Tap the Retainers and Round Cover Cap onto the axle. Assemble the other Arm (46) to the Arm Frame (52) in the same manner. 11 52 Lubricate Axle Bracket 44 54 55 44 46 Axle 54 55 12. Insert the two 4 1/2Ó ÒLÓ Pins (60) down through the indicated holes in the Arm Frame (52) and the Arms (46). 12 60 52 46 13. Wet both Arms (46) with soapy water. Slide a 7 3/4Ó Pad (45) onto each Arm. Press a 1Ó Round Inner Cap (49) into the indicated end of a 7Ó Handle (47). Insert the Handle into one of the Arms (46). Attach the Handle with a 5/16Ó x 2 1/4Ó Bolt (33), two 5/16Ó Flat Washers (8), a 1/2Ó x 3/8Ó Spacer (51) and a 5/16Ó Nylon Locknut (3). Attach a 7Ó Handle (47) to the other Arm (46) in the same manner. 13 46 3 46 8 49 45 45 47 47 49 8 51 33 8 14. Attach a Large ÒUÓ Bracket (56) to one of the Arms (46) with a 3/8Ó x 2 3/4Ó Bolt (70), 3/8Ó Flat Washer (9), and 3/8Ó Nylon Locknut (21). Be sure that the Swivel Bracket (58) is on the inside as shown. Do not overtighten the 3/8Ó Nylon Locknut. Attach a Large ÒUÓ Bracket (56) to the other Arm (46) in the same manner. 14 58 21 56 21 46 9 56 9 70 46 70 15. IMPORTANT: As you assemble the Long Cable (66) and the Short Cable (23), refer to the CABLE DIAGRAMS on page 22 of this manual to make sure that the Cables are properly routed. Find the end of the Long Cable (66) that does not have a rubber ball. Insert that end of the Long Cable up through the indicated opening in the Top Frame (67). Lay the Long Cable (66) over a 4 1/2Ó Pulley (81). Attach the Pulley inside the Top Frame (67) with a 3/8Ó x 2 3/4Ó Bolt (70), two 3/8Ó Flat Washers (9), the two 1/2Ó x 1/2Ó Spacers (65), and a 3/8Ó Nylon Locknut (21). 15 81 65 21 9 70 9 67 66 23 9 16. Remove the 3/8Ó x 1 3/4Ó Bolt (48), 3/8Ó Nylon Jam Nut (5), and 3 1/2Ó Pulley (15) from the indicated bracket on the Top Frame (67). Insert the end of the Long Cable (66) through the bracket and down through the indicated hole. Re-attach the 3 1/2Ó Pulley (15) to the bracket on the Top Frame (67) with the 3/8Ó x 1 3/4Ó Bolt (48) and 3/8Ó Nylon Jam Nut (5). Be sure that the Long Cable is between the Pulley and the top of the bracket. 16 67 Hole 5 15 66 48 17. Wrap the Long Cable (66) around the ÒVÓ Pulley (76). Attach the Pulley and a Large Cable Trap (82) to the welded bracket on the Top Frame (67) with a 3/8Ó x 2 1/4Ó Bolt (50) and 3/8Ó Nylon Jam Nut (5). Be sure that the Large Cable Trap is turned to the indicated position. 17 5 76 67 82 50 66 18. Note ...