SNOWMOBILE OWNER'S MANUAL RX10J/RX10SJ RX10MJ/RX10MSJ RX10RJ/RX10RSJ RXW10J/RXW10SJ LIT-12628-02-33 8FA-28199-11 A ESU00286 1- MACHINE IDENTIFICATION Identification number records A. FRAME NUMBER: CZ-01E B B. ENGINE NUMBER (PRIMARY ID): CZ-01E C. KEY NUMBER: C CZ-01E Record the frame number, engine number (Primary ID), and key number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer. 1 The frame number is the seventeen-digit number stamped on the frame of the snowmobile. (See fig. È.) 2 The engine number is stamped in the location as shown. (See fig. É.) 3 Key number (See fig. Ê.) Also, record and keep the ID numbers in a separate place in case the snowmobile is stolen. ESU00011 2- INTRODUCTION Congratulations on your purchase of a Yamaha snowmobile. This model is the result of Yamaha's vast experience in the production of fine sporting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this snowmobile. If you have any questions concerning the operation or maintenance of your snowmobile, please consult a Yamaha dealer. To maintain the high quality and performance of this snowmobile, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. RX10J/RX10SJ RX10MJ/RX10MSJ RX10RJ/RX10RSJ RXW10J/RXW10SJ OWNER'S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st Edition, March 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan P/N LIT-12628-02-33 WARNING @ PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE SNOWMOBILE. @ NOTE: @ G G Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your snowmobile and this manual. If there is any question concerning this manual, please consult a Yamaha dealer. This manual should be considered a permanent part of this snowmobile and should remain with the snowmobile when resold. @ Particularly important information is distinguished in this manual by the following notations. The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING @ Failure to follow WARNING instructions could result in severe injury or death to the snowmobile operator, a bystander, or a person inspecting or repairing the snowmobile. CAUTION: @ A CAUTION indicates special precautions that must be taken to avoid damage to the snowmobile. NOTE: @ A NOTE provides key information to make procedures easier or clearer. ESU00003 CONTENTS YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY .......................................1-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...............................................1-4 LOCATION OF THE IMPORTANT LABELS .......................2-1 SAFETY INFORMATION ...................3-1 DESCRIPTION ...................................4-1 CONTROL FUNCTIONS ....................5-1 Main switch......................................5-1 Starter lever (choke) ........................5-2 Throttle lever....................................5-2 Engine overheating prevention system .............................................5-2 Throttle override system (T.O.R.S.) ........................................5-3 Speedometer unit ............................5-4 High beam indicator light .................5-4 Fuel meter and grip/thumb warmer heat level indicator..............5-5 Fuel level warning indicator .............5-6 Oil level warning indicator................5-6 Low coolant temperature indicator light ...................................5-7 Coolant temperature warning indicator ...........................................5-7 Self-diagnosis warning indicator......5-8 Engine stop switch.........................5-10 Brake lever ....................................5-10 Parking brake lever........................5-11 Shift lever.......................................5-11 Headlight beam switch ..................5-12 Shroud latches...............................5-12 Drive guard ....................................5-12 V-belt holders ................................5-13 Storage compartment ....................5-13 PRE-OPERATION CHECKS..............6-1 Fuel .................................................6-1 Engine oil.........................................6-2 Engine oil level ................................6-3 Coolant ............................................6-4 Throttle lever ...................................6-5 Throttle override system (T.O.R.S.) ........................................6-5 Brake ...............................................6-6 Brake fluid leakage ..........................6-7 V-belt ...............................................6-7 Drive guard ......................................6-7 Drive track .......................................6-8 51-mm (2.0-in) high-profile pattern drive track............................6-8 Slide runners ...................................6-8 Skis and ski runners ........................6-9 Steering system...............................6-9 Lights ...............................................6-9 Air filter ..........................................6-10 Fittings and fasteners ....................6-10 Tool kit and recommended equipment......................................6-10 OPERATION ......................................7-1 Starting the engine ..........................7-1 Break-in ...........................................7-2 Riding your snowmobile ..................7-3 Getting to know your snowmobile ...7-3 Learning to ride your snowmobile ...7-3 To start out and accelerate..............7-3 Braking ............................................7-3 Turning ............................................7-4 Riding uphill .....................................7-4 Riding downhill ................................7-5 Traversing a slope ...........................7-5 Ice or icy surface .............................7-5 Hard-packed snow ..........................7-6 Operation on surfaces other than snow or ice ......................................7-6 Maximizing drive track life ...............7-7 Strap ................................................7-8 Driving .............................................7-9 Stopping the engine.......................7-10 Transporting ..................................7-11 PERIODIC MAINTENANCE ...............8-1 Periodic maintenance chart .............8-1 Tool kit .............................................8-4 Spark plug inspection ......................8-4 Engine idle speed adjustment .........8-6 Throttle cable adjustment ................8-6 Carburetor adjustment.....................8-7 High altitude adjustments ..............8-10 Adjusting the valve clearance........8-10 Changing the engine oil.................8-11 Cooling system ..............................8-13 V-belt replacement ........................8-15 Checking the oil level of the drive chain housing ................................8-17 Checking the brake pads...............8-19 Checking the parking brake pads...............................................8-19 Checking the brake fluid level........8-20 Brake fluid replacement.................8-20 Suspension....................................8-20 Drive track adjustment...................8-28 Ski alignment .................................8-30 Handlebar adjustment ...................8-30 Lubrication .....................................8-32 Headlight bulb replacement...........8-33 Headlight beam adjustment...........8-33 Battery ...........................................8-34 Fuse replacement..........................8-34 TROUBLESHOOTING .......................9-1 STORAGE ........................................10-1 SPECIFICATIONS............................11-1 Dimensions....................................11-1 Engine ...........................................11-1 Chassis..........................................11-2 Electric...........................................11-3 WIRING DIAGRAM ..........................12-1 ESU00004 1- YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY CW-01E 1-1 CW-02E 1-2 CW-03E 1-3 ESU00373 YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.). · Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind. Y.E.S. is flexible. You choose the plan that's right for you: 12 months, 24 months, 36 months, or (on the RX-1 only) even 48 months beyond your warranty period. Y.E.S. is designed and administered by the same Yamaha people who handle your warranty--and it shows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isn't limited to "moving parts" or the "drive train" like many so-called "third party extended warranty" programs. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory-backed protection can be. You don't have to pay anything for covered repairs. There's no deductible to pay, and repairs aren't "pro-rated." You don't have any "out-of pocket" expenses for covered repairs. In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect when you purchase Y.E.S., so it applies to any warranty repairs as well as covered repairs during your entire Y.E.S. plan period. Y.E.S. coverage is honored at any authorized Yamaha dealer nationwide. Y.E.S. coverage is transferable to a new owner if you sell or trade-in. That can make your Yamaha much more valuable! This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service. We urge you to act now. You'll get the excellent benefits of TRIP coverage right away, and you'll rest easy knowing you'll have strong factorybacked protection even after your Yamaha Limited Warranty expires. See your dealer today! A special note: If visiting your dealer isn't convenient, contact Yamaha toll free at 1-866-937-3983 (866 YESEXTD) or visit our web site. All you need to do is provide your vehicle's Primary ID number (your Tunnel number). We'll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P Box 6555 .O. Cypress, CA 90630 1-866-937-3983 · · · · · · 1-4 ESU00007 LOCATION OF THE IMPORTANT LABELS 2- Please read the following labels carefully before operating this snowmobile. NOTE: Maintain or replace safety and instruction labels, as necessary. 1 RX10J/RX10S/RX10M/RX10MS 1 RX10R/RX10RS/RXW10/RXW10S 2 3 2-1 4 RX10M/RX10MS 5 RX10M/RX10MS 6 7 RXW10/RXW10S 8 RX10M/RX10MS/RXW10/RXW10S 2-2 ESU00008 3- SAFETY INFORMATION When you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following. Before operating 1. Read the Owner's Manual and all labels before operating this snowmobile. Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any control or function you do not understand. 2. This snowmobile was not manufactured for use on public streets, roads, or highways. Such use is prohibited by law, and you could collide with another vehicle. 3. This snowmobile is designed to carry the OPERATOR ONLY. Passengers are prohibited. Carrying a passenger can cause loss of control. 4. Do not operate the snowmobile after drinking alcohol or taking drugs. Your ability to operate the snowmobile is reduced by the influence of alcohol or drugs. 5. For safety and proper care of the snowmobile, always perform the pre-operation checks on pages 6-1­6-10 before starting the engine. Check the throttle, brake, and steering for proper operation every time before starting the engine. Make sure that the throttle lever moves freely and it returns to the home position when it is released. 6. Apply the parking brake before starting the engine. Never drive the ...