Read this manual carefully before operating this vehicle. OWNER'S MANUAL TT-R110EY LIT-11626-22-53 5B6-28199-11 EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. INTRODUCTION EAU41733 Congratulations on your purchase of the Yamaha TT-R110EY. This model is the result of Yamaha's vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question concerning this manual, please consult a Yamaha dealer. EWA14461 WARNING Please read this manual, the "TIPS AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST" and the "PARENTS, YOUNGSTERS AND OFF-HIGHWAY MOTORCYCLES" booklets carefully and completely before operating or allowing your child to operate this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its controls and operating features and until you have been trained in safe and proper riding techniques. Regular inspections and careful maintenance, along with good riding skills, will ensure that you safely enjoy the capabilities and the reliability of this motorcycle. EWA14351 WARNING This motorcycle is designed and manufactured for off-road use only. It is illegal to operate this motorcycle on any public street, road or highway. Such use is prohibited by law. This motorcycle complies with almost all state offhighway noise level and spark arrester laws and regulations. Please check your local riding laws and regulations before operating this motorcycle. INTRODUCTION AN IMPORTANT SAFETY MESSAGE: G Read this manual, the "PARENTS, YOUNGSTERS AND OFF-HIGHWAY MOTORCYCLES" booklet, and the "TIPS AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST" booklet carefully and completely before operating this motorcycle. Make sure you understand all instructions. G Pay close attention to the warning and notice labels on the motorcycle. G Never operate a motorcycle without proper training or instruction. G Weight of the rider should not exceed 60.0 kg (132 lb). AN IMPORTANT NOTE TO PARENTS: This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warnings in this Owner's Manual. Then be sure your child understands and will follow them. Also read the "PARENTS, YOUNGSTERS AND OFF-HIGHWAY MOTORCYCLES" and the "TIPS AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST" booklets supplied with this motorcycle when new or available from your Yamaha dealer. Children differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child's use of the motorcycle at all times. Parents should permit continued use only if they determine that the child has the ability to operate the motorcycle safely. Motorcycles are single track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle. He or she should: G Obtain thorough instructions from a competent source on all aspects of motorcycle operation. G Observe the warnings and maintenance requirements in this Owner's Manual. G Obtain qualified training in safe and proper riding techniques. G Obtain professional technical service as indicated in this Owner's Manual and/or when made necessary by mechanical conditions. IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. WARNING A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property. A TIP provides key information to make procedures easier or clearer. NOTICE TIP IMPORTANT MANUAL INFORMATION EAU10193 TT-R110EY OWNER'S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan. P/N LIT-11626-22-53 TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS ............................................1-1 SAFETY INFORMATION ..................2-1 DESCRIPTION ..................................3-1 Left view ..........................................3-1 Right view ........................................3-2 Controls and instruments ................3-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................4-1 Main switch .....................................4-1 Handlebar switches ........................4-1 Shift pedal ......................................4-2 Brake lever .....................................4-2 Brake pedal ....................................4-3 Fuel tank cap ..................................4-3 Fuel ................................................4-3 Fuel tank breather hose .................4-5 Fuel cock ........................................4-5 Starter (choke) lever .......................4-6 Kickstarter ......................................4-6 Seat ................................................4-7 Shock absorber assembly ..............4-7 Sidestand .......................................4-8 Starting circuit cut-off system .........4-8 FOR YOUR SAFETY ­ PRE-OPERATION CHECKS..............5-1 Pre-operation check list ..................5-2 OPERATION AND IMPORTANT RIDING POINTS ................................ 6-1 Starting and warming up a cold engine ......................................... 6-1 Starting a warm engine .................. 6-2 Shifting ........................................... 6-2 Engine break-in .............................. 6-3 Parking ........................................... 6-4 PERIODIC MAINTENANCE AND ADJUSTMENT................................... 7-1 Owner's tool kit .............................. 7-2 Periodic maintenance chart for the emission control system ............. 7-3 General maintenance and lubrication chart .......................... 7-4 Removing and installing panels ..... 7-6 Checking the spark plug ................ 7-7 Engine oil ....................................... 7-8 Cleaning the air filter element ...... 7-10 Cleaning the spark arrester ......... 7-12 Adjusting the carburetor ............... 7-13 Adjusting the engine idling speed ........................................ 7-13 Checking the throttle cable free play ........................................... 7-14 Valve clearance ........................... 7-14 Tires ............................................. 7-15 Spoke wheels .............................. 7-16 Adjusting the clutch free play ....... 7-16 Adjusting the brake lever free play ........................................... 7-17 Adjusting the brake pedal free play ........................................... 7-18 Checking the shift pedal ............... 7-19 Checking the front and rear brake shoes ........................................ 7-19 Drive chain slack .......................... 7-20 Cleaning and lubricating the drive chain ................................ 7-21 Checking and lubricating the cables ....................................... 7-22 Checking and lubricating the throttle grip and cable ............... 7-22 Checking and lubricating the brake lever ................................ 7-23 Checking and lubricating the brake pedal ............................... 7-23 Checking and lubricating the sidestand .................................. 7-23 Lubricating the swingarm pivots ... 7-24 Checking the front fork ................. 7-24 Checking the steering .................. 7-25 Checking the wheel bearings ....... 7-25 Battery .......................................... 7-25 Replacing the fuse ....................... 7-27 Supporting the motorcycle ........... 7-27 Front wheel .................................. 7-28 Rear wheel ................................... 7-29 Troubleshooting ........................... 7-31 Troubleshooting chart .................. 7-32 TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE ..........................................8-1 Matte color caution .........................8-1 Care ................................................8-1 Storage ...........................................8-3 SPECIFICATIONS .............................9-1 CONSUMER INFORMATION...........10-1 Identification numbers ..................10-1 Motorcycle noise regulation ..........10-3 YAMAHA MOTOR CORPORATION, U.S.A. OFF-ROAD MOTORCYCLE LIMITED WARRANTY ..............10-4 YAMAHA EXTENDED SERVICE (Y.E.S.) ......................................10-6 LOCATION OF IMPORTANT LABELS EAU10383 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 1 1 2 3 TIRE INFORMATION Cold tire normal pressure should be set as follows. FRONT : 100 kPa, {1.00 kgf/cm2}, 15 psi REAR : 100 kPa, {1.00 kgf/cm2}, 15 psi 3RV-21668-A0 2 3 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER'S MANUAL AND ALL LABELS. NEVER CARRY A PASSENGER. You increase your risk of losing control if you carry a passenger. NEVER OPERATE THIS VEHICLE ON PUBLIC ROADS. You can collide with another vehicle if you operate this vehicle on a public road. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing. 3PT-2118K-A1 1-1 SAFETY INFORMATION EAU41214 2 Be a Responsible Owner As the vehicle's owner, you are responsible for the safe and proper operation of your motorcycle. Motorcycles are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every operator should know the following requirements before riding this motorcycle. He or she should: G Obtain thorough instructions from a competent source on all aspects of motorcycle operation. G Observe the warnings and maintenance requirements in this Owner's Manual. G Obtain qualified training in safe and proper riding techniques. G Obtain professional technical service as indicated in this Owner's Manual and/or when made necessary by mechanical conditions. Safe Riding Perform the pre-operation checks each time you use the vehicle to make sure it is in safe operating condition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. See page 5-1 for a list of pre-operation checks. G This motorcycle is designed for offroad use only, therefore, it is illegal to operate it on public streets, roads, or highways, even a dirt or gravel one. Off-road use on public lands may be illegal. Please check local regulations before riding. G This motorcycle is designed to carry the operator only. No passengers. G The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making G yourself conspicuous appears to be very effective in reducing the chance of this type of accident. Therefore: · Wear a brightly colored jacket. · Use extra caution when you are approaching and passing through intersections, since intersections are the most likely places for motorcycle accidents to occur. · Ride where other motorists can see you. Avoid riding in another motorist's blind spot. Many accidents involve inexperienced operators. · Make sure that you are qualified ...