OWNER'S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG YZ85(W) YZ85W1 YZ85LW(W) 5PA-28199-85 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER IMPRIMÉ SUR PAPIER RECYCLÉ AUF RECYCLINGPAPIER GEDRUCKT PRINTED IN JAPAN 2006.04-1.4×1 CR (E,F,G) OWNER'S MANUAL YZ85(W) YZ85W1 YZ85LW(W) 5PA-28199-85-E0 INTRODUCTION EAU41541 Congratulations on your purchase of the Yamaha YZ85(W)/YZ85W1/YZ85LW(W). This model is the result of Yamaha's vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. AN IMPORTANT SAFETY MESSAGE: G READ THIS MANUAL COMPLETELY BEFORE OPERATING YOUR MOTORCYCLE. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS. G PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE MOTORCYCLE. G NEVER OPERATE A MOTORCYCLE WITHOUT PROPER TRAINING OR INSTRUCTION. AN IMPORTANT NOTE TO PARENTS: This motorcycle is not a toy. Before you let your child ride this motorcycle, you should understand the instructions and warnings in this Owner's Manual. Then be sure your child understands and will follow them. Children differ in skills, physical abilities, and judgment. Some children may not be able to operate a motorcycle safely. Parents should supervise their child's use of the motorcycle at all times. Parents should permit continued use only if they determine that the child has the ability to operate the motorcycle safely. MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: G OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. G OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL. G OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. G OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER'S MANUAL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS. IMPORTANT MANUAL INFORMATION EAU41090 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle. A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle. A NOTE provides key information to make procedures easier or clearer. WARNING CAUTION: NOTE: NOTE: G This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. G Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer. EWA10030 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. IMPORTANT MANUAL INFORMATION EWA14350 WARNING THIS MOTORCYCLE IS DESIGNED AND MANUFACTURED FOR OFF-ROAD USE ONLY. IT IS ILLEGAL TO OPERATE THIS MOTORCYCLE ON ANY PUBLIC STREET, ROAD OR HIGHWAY. SUCH USE IS PROHIBITED BY LAW. THIS MOTORCYCLE COMPLIES WITH ALMOST ALL STATE OFF-HIGHWAY NOISE LEVEL AND SPARK ARRESTER LAWS AND REGULATIONS. PLEASE CHECK YOUR LOCAL RIDING LAWS AND REGULATIONS BEFORE OPERATING THIS MOTORCYCLE. *Product and specifications are subject to change without notice. IMPORTANT MANUAL INFORMATION EAU10200 YZ85(W)/YZ85W1/YZ85LW(W) OWNER'S MANUAL ©2006 by Yamaha Motor Co., Ltd. 1st edition, March 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-4 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments ................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Handlebar switch ............................3-1 Clutch lever ....................................3-1 Shift pedal ......................................3-1 Brake lever .....................................3-2 Brake pedal ....................................3-2 Fuel tank cap ..................................3-3 Fuel ................................................3-3 Fuel tank breather hose .................3-5 Fuel cock ........................................3-5 Starter (choke) knob .......................3-6 Kickstarter ......................................3-6 Seat ................................................3-6 Adjusting the front fork ...................3-7 Front fork bleeding .........................3-8 Adjusting the shock absorber assembly .....................................3-9 Removable sidestand ...................3-12 PRE-OPERATION CHECKS..............4-1 Pre-operation check list ..................4-2 OPERATION AND IMPORTANT RIDING POINTS ................................ 5-1 Starting and warming up a cold engine ......................................... 5-1 Starting a warm engine .................. 5-1 Shifting ........................................... 5-2 Engine break-in .............................. 5-3 Parking ........................................... 5-4 PERIODIC MAINTENANCE AND MINOR REPAIR................................. 6-1 Periodic maintenance and lubrication chart .......................... 6-2 Checking the spark plug ................ 6-8 Transmission oil ............................. 6-9 Coolant ........................................ 6-10 Cleaning the air filter element ...... 6-12 Adjusting the carburetor ............... 6-14 Adjusting the throttle cable free play .................................... 6-14 Tires ............................................. 6-15 Spoke wheels .............................. 6-17 Accessories and replacement parts ......................................... 6-17 Adjusting the clutch lever free play .................................... 6-17 Checking the front and rear brake pads .......................................... 6-18 Checking the brake fluid level ...... 6-19 Changing the brake fluid .............. 6-20 Drive chain slack .......................... 6-20 Cleaning and lubricating the drive chain ................................ 6-21 Checking and lubricating the cables ....................................... 6-22 Checking and lubricating the throttle grip and cable ............... 6-22 Checking and lubricating the brake and shift pedals ............... 6-23 Checking and lubricating the brake and clutch levers ............. 6-23 Lubricating the swingarm pivots ... 6-24 Lubricating the rear suspension ... 6-24 Checking the front fork ................. 6-24 Checking the steering .................. 6-25 Checking the wheel bearings ....... 6-26 Supporting the motorcycle ........... 6-26 Front wheel .................................. 6-27 Rear wheel ................................... 6-27 Troubleshooting ........................... 6-29 Troubleshooting charts ................. 6-30 MOTORCYCLE CARE AND STORAGE .......................................... 7-1 Care ............................................... 7-1 Storage ........................................... 7-3 SPECIFICATIONS ............................ 8-1 CONSUMER INFORMATION ............ 9-1 Identification numbers .................... 9-1 SAFETY INFORMATION EAU41460 Safe riding G 1 G G G G Always make pre-operation checks. Careful checks may help prevent an accident. This motorcycle is designed for offroad use only, therefore, it is illegal to operate it on public streets, roads, or highways, even a dirt or gravel one. Off-road use on public lands may be illegal. Please check local regulations before riding. This motorcycle is designed to carry the operator only. No passengers. Many accidents involve inexperienced operators. · Make sure that the operator is qualified and that you only lend your motorcycle to other qualified operators. · Know your skills and limits. Staying within your limits may help you to avoid an accident. Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or un- G G G G dercornering (insufficient lean angle for the speed). Never travel faster than warranted by conditions. Ride cautiously in unfamiliar areas. You may encounter hidden obstacles that could cause an accident. The posture of the operator is important for proper control. The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle. Never ride under the influence of alcohol or other drugs. Be sure the transmission is in neutral before starting the engine. G G G G Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard. The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations. Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident. Never touch the engine or exhaust system during or after operation. They become very hot and can cause burns. Always wear protective clothing that covers your legs, ankles, and feet. Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. G Always wear an approved helmet. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use. 1-1 SAFETY INFORMATION Loading and accessories Adding accessories to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding accessories to your motorcycle. Use extra care when riding a motorcycle that has added accessories. Here are some general guidelines to follow if adding accessories to your motorcycle: Loading G Accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbalance or instability. G Shifting weights can create a sudden imbalance. Make sure that accessories are securely attached to the motorcycle before riding. Check accessory mounts frequently. G Never attach any large or heavy items to the handlebar, front fork, or front fender. Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories. Keep these guidelines in mind for mounting accessories in addition to those provided under "Loading". G Never install accessories or that would impair the performance of your motorcycle. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation. · Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or 1-2 G front fork area, they must be as lightweight as possible and should be kept to a minimum. · Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. · Certain accessories can displace the operator from his or her normal riding position. This improper position limits the freedom of movement of the operator and may limit control ability, therefore, such accessories ...