OWNER'S MANUAL YZFR1LEV(C) LIT-11626-19-75 4B1-28199-10 EAU10041 INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha YZFR1LEV(C). This model is the result of Yamaha's vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle. A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle. A NOTE provides key information to make procedures easier or clearer. WARNING CAUTION: NOTE: NOTE: G This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. G Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer. EWA10010 WARNING PLEASE READ THIS MANUAL AND THE "YOU AND YOUR MOTORCYCLE: RIDING TIPS" BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE. *Product and specifications are subject to change without notice. IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE YZFR1LEV(C) OWNER'S MANUAL ©2005 by Yamaha Motor Corporation, U.S.A. 1st edition, October 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited. Printed in Japan. P/N LIT-11626-19-75 TABLE OF CONTENTS SAFETY INFORMATION ..................1-1 Location of important labels ...........1-5 DESCRIPTION ..................................2-1 Left view ..........................................2-1 Right view ........................................2-2 Controls and instruments ................2-3 INSTRUMENT AND CONTROL FUNCTIONS .......................................3-1 Main switch/steering lock ................3-1 Indicator and warning lights ............3-2 Multi-function meter unit .................3-5 Handlebar switches ......................3-11 Clutch lever ..................................3-12 Shift pedal ....................................3-12 Brake lever ...................................3-12 Brake pedal ..................................3-13 Fuel tank cap ................................3-13 Fuel ..............................................3-14 Catalytic converter ........................3-15 Seats ............................................3-15 Helmet holders .............................3-16 Adjusting the front fork .................3-17 Adjusting the shock absorber assembly ...................................3-19 Adjusting the seat height ..............3-22 Luggage strap holders ..................3-23 EXUP system ...............................3-23 Sidestand .....................................3-24 Ignition circuit cut-off system ........3-24 PRE-OPERATION CHECKS ............. 4-1 Pre-operation check list ................. 4-2 OPERATION AND IMPORTANT RIDING POINTS ................................ 5-1 Starting the engine ......................... 5-1 Shifting ........................................... 5-2 Engine break-in .............................. 5-3 Parking ........................................... 5-4 PERIODIC MAINTENANCE AND MINOR REPAIR................................. 6-1 PERIODIC MAINTENANCE .......... 6-1 Owner's tool kit .............................. 6-1 Periodic maintenance chart for the emission control system ............. 6-3 General maintenance and lubrication chart .......................... 6-4 Removing and installing panels ..... 6-9 Checking the spark plugs ............ 6-10 Canister (for California only) ........ 6-11 Engine oil and oil filter cartridge ... 6-12 Coolant ........................................ 6-15 Replacing the air filter element .... 6-17 Checking the throttle cable free play ........................................... 6-19 Valve clearance ........................... 6-19 Tires ............................................. 6-20 Forged wheels ............................. 6-22 Accessories and replacement parts ......................................... 6-22 Adjusting the clutch lever free play ........................................... 6-23 Adjusting the rear brake light switch ........................................ 6-24 Checking the front and rear brake pads ................................ 6-24 Checking the brake fluid level ...... 6-25 Changing the brake fluid .............. 6-26 Drive chain slack .......................... 6-26 Cleaning and lubricating the drive chain ................................ 6-27 Checking and lubricating the cables ....................................... 6-28 Checking and lubricating the throttle grip and cable ............... 6-28 Checking and lubricating the brake and clutch levers ............. 6-29 Checking and lubricating the sidestand .................................. 6-29 Lubricating the swingarm pivots ... 6-30 Checking the front fork ................. 6-30 Checking the steering .................. 6-31 Checking the wheel bearings ....... 6-31 Battery .......................................... 6-32 Replacing the fuses ...................... 6-33 Replacing a headlight bulb ........... 6-35 Tail/brake light .............................. 6-38 Replacing a turn signal light bulb ........................................... 6-38 Replacing the license plate light bulb ........................................... 6-39 TABLE OF CONTENTS Replacing an auxiliary light bulb ...6-39 Supporting the motorcycle ............6-40 Front wheel ...................................6-41 Rear wheel ...................................6-43 Troubleshooting ............................6-44 Troubleshooting charts .................6-45 MOTORCYCLE CARE AND STORAGE ..........................................7-1 Care ................................................7-1 Storage ...........................................7-3 SPECIFICATIONS .............................8-1 CONSUMER INFORMATION.............9-1 Identification numbers ....................9-1 Reporting safety defects .................9-3 Motorcycle noise regulation ............9-4 Maintenance record ........................9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ................................9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........................................9-9 SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: G OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. G OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL. G OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. G OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER'S MANUAL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS. G Safe riding G Always make pre-operation checks. Careful checks may help prevent an accident. G This motorcycle is designed to carry the operator and a passenger. G The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident. Therefore: · Wear a brightly colored jacket. · Use extra caution when you are approaching and passing through intersections, since intersections are the most likely places for motorcycle accidents to occur. 1-1 G · Ride where other motorists can see you. Avoid riding in another motorist's blind spot. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. · Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. · Know your skills and limits. Staying within your limits may help you to avoid an accident. · We recommend that you practice riding your motorcycle where there is no traffic until you have become thoroughly familiar with the motorcycle and all of its controls. Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn 1 SAFETY INFORMATION due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). · Always obey the speed limit and never travel faster than warranted by road and traffic conditions. · Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control. · The operator should keep both hands on the handlebar and both feet on the operator footrests during operation to maintain control of the motorcycle. · The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests. · Never carry a passenger unless he or she can firmly place both feet on the passenger footrests. Never ride under the influence of alcohol or other drugs. G This motorcycle is designed for onroad use only. It is not suitable for off-road use. G 1 G G Protective apparel The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. G Always wear an approved helmet. G Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard. G The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations. G Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident. G Never touch the engine or exhaust system during or after operation. They become very hot and can cause burns. Always wear protective clothing that covers your legs, ankles, and feet. A passenger should also observe the above precautions. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use. Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle: 1-2 SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit. Maximum load: 200 kg (441 lb) When loading within this weight limit, keep the following in mind: G Cargo and accessory weigh ...