SERVICE MANUAL E15 WEB ACCESS: http://www.yorkville.com WORLD HEADQUARTERS CANADA Yorkville Sound 550 Granite Court Pickering, Ontario L1W-3Y8 CANADA Voice: (905) 837-8481 Fax: (905) 837-8746 U.S.A. Yorkville Sound Inc. 4625 Witmer Industrial Estate Niagara Falls, New York 14305 USA Voice: (716) 297-2920 Fax: (716) 297-3689 Quality and Innovation Since 1963 Printed in Canada Manual-Service-e15-00-1v3.pdf IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS. TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USER SERVICEABLE PARTS INSIDE. INSTRUCTIONS RELATIVES AU RISQUE DE FEU, CHOC ÉLECTRIQUE, OU BLESSURES AUX PERSONNES. AFIN DE REDUIRE LES RISQUE DE CHOC ELECTRIQUE, N'ENLEVEZ PAS LE COUVERT (OU LE PANNEAU ARRIERE). NE CONTIENT AUCUNE PIECE REPARABLE PAR L'UTILISATEUR. CAUTION: AVIS: REFER SERVICING TO QUALIFIED SERVICE PERSONNEL. CONSULTEZ UN TECHNICIEN QUALIFIE POUR L'ENTRETIENT. Read Instructions: Packaging: Warning: The Owner's Manual should be read and understood before operation of your unit. Please, save these instructions for future reference. Keep the box and packaging materials, in case the unit needs to be returned for service. When using electric products, basic precautions should always be followed, including the following: Veuillez lire le manuel: Emballage: Attention: Il contient des informations qui devraient êtres comprises avant l'opération de votre appareil. Conservez S.V.P. ces instructions pour consultations ultérieures Conservez la boite au cas ou l'appareil devait être retourner pour réparation. Lors de l'utilisation de produits électrique, assurez-vous d'adhérer à des précautions de bases incluant celle qui suivent: Power Sources: Your unit should be connected to a power source only of the voltage specified in the owners manual or as marked on the unit. This unit has a polarized plug. Do not use with an extension cord or receptacle unless the plug can be fully inserted. Precautions should be taken so that the grounding scheme on the unit is not defeated. Alimentation: Hazards: Do not place this product on an unstable cart, stand, tripod, bracket or table. The product may fall, causing serious personal injury and serious damage to the product. Use only with cart, stand, tripod, bracket, or table recommended by the manufacturer or sold with the product. Follow the manufacturer's instructions when installing the product and use mounting accessories recommended by the manufacturer. The apparatus should not be exposed to dripping or splashing water; no objects filled with liquids should be placed on the apparatus. Terminals marked with the "lightning bolt" are hazardous live; the external wiring connected to these terminals require installation by an instructed person or the use of ready made leads or cords. No naked flame sources, such as lighted candles, should be placed on the apparatus. L'appareil ne doit être branché qu'à une source d'alimentation correspondant au voltage spécifié dans le manuel ou tel qu'indiqué sur l'appareil. Cet appareil est équipé d'une prise d'alimentation polarisée. Ne pas utiliser cet appareil avec un cordon de raccordement à moins qu'il soit possible d'insérer complètement les trois lames. Des précautions doivent êtres prises afin d'eviter que le système de mise à la terre de l'appareil ne soit désengagé. Risque: Ne pas placer cet appareil sur un chariot, un support, un trépied ou une table instables. L'appareil pourrait tomber et blesser quelqu'un ou subir des dommages importants. Utiliser seulement un chariot, un support, un trépied ou une table recommandés par le fabricant ou vendus avec le produit. Suivre les instructions du fabricant pour installer l'appareil et utiliser les accessoires recommandés par le fabricant. Il convient de ne pas placer sur l'appareil de sources de flammes nues, telles que des bougies allumées. L'appeil ne doit pas être exposé à des égouttements d'eau ou des éclaboussures et qu'aucun objet rempli de liquide tel que des vases ne doit être placé sur l'appareil. Les dispositifs marqués d'une symbole "d'éclair" sont des parties dangereuses au toucher et que les câblages extérieurs connectés à ces dispositifs de connection extérieure doivent être effectivés par un opérateur formé ou en utilisant des cordons déjà préparés. Power Cord: The AC supply cord should be routed so that it is unlikely that it will be damaged. If the AC supply cord is damaged DO NOT OPERATE THE UNIT. Service: The unit should be serviced only by qualified service personnel. Cordon d'alimentation: Évitez d'endommager le cordon d'alimentation. N'UTILISEZ PAS L'APPAREIL si le cordon d'alimentation est endommagé. Service: Consultez un technicien qualifié pour l'entretien de votre appareil. safety-4v0.pdf 04/29/03 E15 YS No. 6499 5932 5942 5931 5930 5849 3779 3901 3726 3712 8467 8483 8547 8562 8569 3489 3924 3628 8514 3451 8565 8604 7393 3854 3855 8721 3803 8509D 8259D 8900 3549 3559 3668 3903 5989 8602 8724 4599 4694 4700 5012 4706 8729 8812 8785 8874 8753 8756 8781 8727 8786 8777 8928 8903 3744 7392 8489 8817 3407 Description 0R15 20% 1W7 1.35AMP PTC AUTOFUSE __2U2 100V 10%CAP BLK RAD POLY FLM __3U3 100V 20%CAP BLK RAD POLY FLM __6U8 100V 10%CAP BLK RAD POLY FLM _10U 100V 10%CAP BLK RAD POLY FLM _15U 240V 10%CAP BLK RAD POLY FLM _300UH COIL 18AWG R249 BOBBIN _690UH COIL 20AWG R000 IRON CORE 1500UH COIL 16AWG R156 IRN CORE 1600UH COIL 18AWG R225 IRN CORE 2X2-IB-3/8" FLYING HARDWARE BRACKET ADAPTOR,SPEAKER STAND,METAL,BLACK PLASTIC FOOT BLACK, POLYETHYLENE CORNER, 3 LEGS, BLACK OXIDE CORNER, 2 LEGS NO LIP BLACK OXIDE CLIP 250X032 18-22AWG DISCO/INSL 1/4" JCK PCB MT VERT 2XTIP HICURNT SPKON 4C PCB MT VERT 250TAB GRY #4 BLACK BLANK XOVERDISH PLASTIC CNFG5 EYELET SMALL 0.089 OD PLATED BAR HANDLE ALL METAL 10-32 T NUT 8R 30W 1" DRIVER BMS 8 OHM 1/2-13X1.5" NYLON HEX SCREW 1/2-13 NYLON HEX NUT 3/8-16X11/4 GRD5 FLAT ALLEN KEY SJ5 NYLON SECUR-A-TACH MINI PLASTIC TIE ALUMINIZED DECAL FOR 8509 DISH "Y" LOGO ELITE SERIES LARGE DOMED YORKVILLE WARRANTY CARD 2-YR UNLTD. TRIFURCON TERM .156 TERM HOUSING 8 CIR .156/RAMP 4 CIR CHASSIS MOUNT HDR .156 PCB CONN 4 CIR BOTTOM .156 4 CIR CABLE HOLDER .098 1/4-20 T NUT 3/8-16 T-NUT (SCREW MOUNT) 22AWG SOLID SC WIR T&R JMP 5.0W 1R8 5% BLK RES 10.W 8R2 5% BLK RES 15.W 8R2 5% BLK RES 10.W 22R 5% BLK RES #4 X 3/8 FLAT QUAD TYPE A JS500 BLK #6 X 1 1/8 FLAT SQ. SOCKT CLEAR ZNC #8 X 3/4 OVAL PH TYPE A BLACK OXIDE 8-32 X 1" PAN PHIL TAPTITE JS500 #10 X 1/2 PAN PH TYPE A JS500 BLACK #10 X 3/4 PAN PH TYPE A BLACK OXIDE #10 X 7/8 FLAT PHIL TYPE A JS500BLK #10 X 1" PAN PH TYPE A JS500 BLACK 10-32 X 1 1/4 PAN QD MS JS500 BLACK #14 X 1FLAT PH TYPE A JS500 M6 HEAD #14X11/4 ALLEN FLHD WOOD SCRW JS500 M5 X 16 DIN 7985 HHZINC SCREW SNAP IN .375 SPACER RICHCO 15" 8R 450WPGM SPEAKER B&C15/244-8 1/4-20 SPLIT WASHER ZINC #10 FLAT WASHER FOR 3/16" BOLT 4PDT SLID SW PCMT V GOLD CONTACTS Qty. 1 1 1 1 2 2 1 1 1 1 2 1 8 2 4 2 2 2 1 8 2 4 1 1 1 5 1 1 1 1 4 1 2 4 1 4 1 8 1 1 1 2 4 6 19 4 14 28 8 4 4 4 6 2 4 1 2 2 1 YS No. Description Qty. A B C D E F G H I J K L M N O P Q 1 1 {Function} 3407 S1:B 6499 1A35 20% PTC1 {Function} 3407 S1:C M649 HISTORY MODEL(S):# 1 2 3 4 5 6 7 8 9 10 11 12 13 MODEL DATE VER# DESCRIPTION OF CHANGE 24-sep-2003 1V0 Modified Production Notes SEPT-30-2004 . FIXED PTC TO #6499 1A35 VALUE (AS IN MML) DEC-07-2004 2V00 GT:PC#6759 MOVED TRACE AWAY FROM J3 MAR-30-2006 2V10 GT:PC#7082:ENLARGE HOLES FOR #3538 MOLEX D V N D V N D V N D V N D V N D V N D V N D V N D V N 2 2 Function 1/4in JCK 3924 3 C8 10U 100V SLEEVE J1 3 4 C2 3U3 100V 4 Function 1/4in JCK SLEEVE J2 3924 5 {Function} 3407 S1:D Speaker Conection Male Molex .156 YS# 3538_8 Black Female molex .156 YS# 3559 {Value} _SP2 + Red n.c. n.c. 5 140V 15U C3 XC80 6 Black 6 3726 1500UH L4 + R2 15.W 8R2 Yellow {Value} _SP1 7 100V J3:A Function SPEAKON 4C 3628 1+ 2_ 2+ 3628 SPEAKON 4C Function J3:B R1 10.W 8R2 7 100V C4 10U C5 2U2 100V 1_ C6 6U8 8 R3 10.W 22R R4 10.W 22R + J4:A Function SPEAKON 4C 3628 1+ 2_ 1_ 9 SP1 #7393 8R 30W 1" DRIVER HORN 8 140V 300UH 3779 1600UH 690UH L1 2+ 3628 SPEAKON 4C Function J4:B 3712 3901 L2 L3 9 C7 15U 10 R5 5.0W 1R8 {Function} 3407 S1:A WOOFER #7392 15" 8R 400W PGM SP2 10 Product 11 E15 PCB# M649 Sheet 1 of 2 11 O P Q Sheet1 Rev: V2.10 Date: Fri Aug 18, 2006 Filename: M649-2V10sch.sch2002 A B C D E F G H I J K L M N Target Top Assy M649 V2.10 Pcb Mech M649 V2.10 Top Assy M649 V2.10 Target OUTSIDE WIRE 0R207 1500UH IRON Inductor 3" C7 M649 E15 V2.10 2/2 W5 INSIDE WIRE L2 15U 140V INSIDE WIRE L1 PRODUCTION NOTES 1-5: 1. Bend Speakon legs to sit firmly on board. 2. Cut plastic on top of coils as shown. CUT HERE 300UH 3779 RT V AWG L4 R1 4700 PCB CONN 4 CIR BOTTOM .156 1 2 3 4 R5 10U 100V 0R225 IRON 1600UH Inductor W2 5.0W 1R8 RT V 5932 OUTSIDE WIRE 3903 10.W 8R2 2U2 100V RT V RT V RT V INSIDE WIRE 15U 140V RT V X5 W4 PCB CONN 4 CIR BOTTOM .156 60V 5 1A 3 C4 5849 3903 2 3 3903 PCB CONN 4 CIR BOTTOM .156 1 4 C2 3U3 5942 100V RT V X3 X2 W3 SPEAKON 4C 1+ NL4MP-1 TIP1 3903 R2 9 PCB CONN 4 CIR BOTTOM .156 SLEEVE 1+ 2- J1 R 2- 2+ 2+ TIP2 RT V X8 6U8 100V 5931 J2 SLEEVE TIP1 4706 4706 OUTSIDE WIRE {WireGau} R??? RT V SPEAKON 4C 1+ 2- 10U 100V 2- 22R 10.W 22R 10.W 2+ L3 NL4MP-1 1+ 2+ 1- TIP2 C6 3628 M649 1/2 R4 E15 V2.10 1- INSIDE WIRE R3 CLINCH ORIGIN Top Assy M649 V2.10 StepAndRepeat - X2@6.300,Y1@0BlankSize - 13500x9350 10 11 3407 12 8R2 15.W 1- 1- 7 4PDT SLID PC VERT GOLD CONTACTS 8 W1 C8 X6 J4 1 2 3 4 1 L 4 C3 6499 5989 3" 5 2 3 6 1 RT V Black Red C5 5849 OUTSIDE WIRE 3. Place RTV points to fix leads on L1 4. L1, L2, L3, L4 Lead bending for soldering Coil Lead PCB Lead thru Eyelet and Starpad. Lead bent and leaned against Teardrop Pad Yellow Black RT V 2 3 4 PTC1 X4 X1 J3 5. X7 GOOD GOOD COILS SEATED PROPERLY ON BOARD M649 HISTORY MODEL(S):# 1 2 3 4 5 6 7 8 9 10 11 12 13 E15 DATE VER# 24-sep-2003 1V0 SEPT-30-2004 . DEC-07-2004 2V00 MAR-30-2006 2V10 D V D V D V D V D V D V D V D V D V E15 VER# V V V V V V DESCRIPTION OF CHANGE Modified Production Notes FIXED PTC TO #6499 1A35 VALUE (AS IN MML) GT:PC#6759 MOVED TRACE AWAY FROM J3 GT:PC#7082:ENLARGE HOLES FOR #3538 MOLEX N N N N N N N N N M649 DRILL HISTORY MODEL(S):# 1 2 3 4 5 6 DATE D D D D D D DESCRIPTION OF CHANGE N N N N N N M649 PENDING CHANGES RT V 690UH 3901 3628 BAD BAD COILS SEATED IMPROPERLY ARE TOO TALL, MAKING INSERTION OF DISH INTO CABINET IMPOSSIBLE RT V SOMETIMES CAUSED WHEN INSERTING SCREWS IN WIRING 6. Do not RTV C6 to R2. Otherwise PCB cannot be mounted on dish. IRON Inductor MODEL(S):# 1 2 3 4 5 6 PC# PC PC PC PC PC PC Database was last modified on This artwork was printed on Database was last modified on This artwork was printed on Thu Mar 30, 2006 Fri Apr 28, 2006 Thu Mar 30, 2006 Fri Apr 28, 2006 E15 PENDING CHANGE X X X X X X Top Assy M649 V2.10 *PLACE IMPLEMENTED CHANGES INTO BOARD HISTORY Target ...